Craftsman 580.326720, Owner'S Manual

Page 1: ...I HOURS J Mon Fri 8 a m to 5 p m CST CAUTION Read and Follow all Safety Rules and Instructions Before Operating This Equipment Assembly Operation Customer Responsibilities Service and Adjustment Repair Parts II I SEARS ROEBUCK and CO HoffmanEstates IL 6017_ U S A PartNo 97228 Revision 3 2 13 97 ...

Page 2: ...Most devices re quire_cord sets I atel_l 125 AC volts at 20 to 30 amperes or 250 AC yolts at 20 amps or greater Some devices may require a higher or lower rating Refer to the Owner s manual of the electrical device for the man ufacture fs recommendations Cord sets that are_tooismall in diameter or too long will overheat _m_ d_maged and may cause prop erty damage an_or _lectdcal shock The Oenerator...

Page 3: ...HE GENER ATOR STATOR CAN YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this prod uct Contact your nearest Sears store for details CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow regular schedule in maintaining caring for and using your generator Followthe...

Page 4: ...rs 3 Cord Sets 3 Customer Responsibilities 1 E Engine Carburetor adjustment 9 Oil level 5 7 Speed 9 Electrical Loads 5 6 G Gasoline 5 Grounding the Generator 3 L Low Oil Shutdown 6 Lubrication 5 7 M Maintenance Agreement 1 Cleaning generator 7 Enginemaintenance 7 8 GeneralRecommendations 7 GeneratorMaintenance 7 O Oil Level 5 7 Operation 4 6 Overloading 6 p Parts repair 12 17 R Receptacles 3 S Saf...

Page 5: ...e mating connector plug Fig 2 is required when using this receptacle A 4 wire cord set rated 20 a c amperes at 250 volts or greater is required and must be connected to the plug and to the desired loads The receptacle is N EMA L14 20R type of outleL Use a L14 20P mating connector plug 4 Wire Cord Sel _240V __ _120V __ _120V __ bt _ _7_7 Grounl Hot Green FIG 2 GROUNDING THE GENERATOR The National E...

Page 6: ...May be used to supply electrical power for the operation of 120 and or 240 volts at 20 amps A C single phase 60 Hz AC electrical lighting appliance tool and motor loads RECOIL STARTER not shown Used for starting the GN engine RUN STOP SWITCH Set this switch to RUN before using recoil starter Set switch to STOP to switch OFF engine Located on engine block CIRCUIT BREAKERS A C Each receptacle is pro...

Page 7: ...R STOP THE EN I GINE GENERATOR WITH ELECTRICAL LOADS I CONNECTED TO THE RECEPTACLES WITH THE CONNECTED DEVICES TURNED ON Start store and fuel the unit in a level position Open fuel shut off valve Locate the Run Stop switch iFig 5 next to the engine cylinder head and set it to RUN FIG 5 Close the choke to FULL position Fig 6 by sliding it to far position in direction indicated by arrow on air clean...

Page 8: ...l affixed to the device If the appliance tool or motor does not give wattage mulitply 120 volts times ampere rating to determine watts volts x amps watts Some electric motors such as induction types require about two and a half times more watts of power for startingthan for running This surge of power lasts for only a few seconds when starting such motors Be sure you allow for this high starting w...

Page 9: ...used to pick up loose dirt and debris Low pressure air not to exceed 25 psi may be used to blow away dirt Inspect cooling air slotsand opening on the generator These openings must be kept clean and unobstructed CAUTION NEVER INSERT ANY OBJECT OR TOOL THROUGH THE AIR COOLING SLOTS EVEN IF THE ENGINE IS NOT RUNNING DAMAGE TO THE UNIT OR PERSONAL INJURY MAY RESULT ENGINE MAINTENANCE CHECKING OIL LEVE...

Page 10: ... covered brush coveredorgrass covered unimproved land itmusthave a spark arrestor Thesparkarrestor mustbe maintainedingoodcondition bythe owner operator Clean and inspect the spark arrestor as follows To remove the heat shield from the muffler Fig 11 remove the four screws that connect the sheild to the muffler To clean or replace foam pre filter Remove air cleaner cover then foam pre filter Wash ...

Page 11: ... and or voltage ADJUSTING THE CARBURETOR The carburetor of your generator is preset at the factory DO NOT TAMPER WITH THE CARBURETOR as this will void the emission control system warranty If your gener ator is used at altitudes above 5 000 feet you should consult with an authorizes Sears Service Facility regarding high altitude jetting changes ADJUSTING VALVE CLEARANCE After the first 50 hours of ...

Page 12: ...en run engine untilengine stops from lack of fuel WARNING DRAIN FUEL INTO APPROVED CON A TAINER OUTDOORS AWAY FROM OPEN FLAME BE SURE ENGINE IS COOL NOTE Using a fuel additive such as Sears Craftsman Fuel Stabilizer or an equivalent willpreventgumdepositsfrom form inginthe generator sfuel system While engine is still warm drain oil from crankcase Refill with fresh oil See BEFORE STARTING EN GINE o...

Page 13: ...rs Service Department go 10 11 12 13 14 1 2 3 See Don tOvedoadthe Generator on Page 6 4 ContactSearsService Department 1 Set switch to RUN 2 Clean or replace air cleaner 3 Fill fuel tank 4 Drain gas tank fill with fresh fuel 5 Connect wire to spark plug 6 Replace spark plug 7 Drain gas tank fill with fresh fuel 8 Open choke fully and crank engine Excessively rich fuel mixture 9 Intake valve stuck ...

Page 14: ...CRAFTSMAN 3250 DELUXE PORTABLE GENERATOR 580 326720 REPAIR PARTS 74 61 I0 66 43 10 11 DETAIL X _ SEE DETAIL Y 12 18 1 3 DETAIL Y Drawing No 97229 12 ...

Page 15: ...ASHER 2 REQ MUFFLER ASSEMBLY 1 REQ M8 1 25 X 20 SOCKET HEAD CAPSCREW 2 REQ EXHAUST GASKET 1 REQ SPARK ARRESTOR SCREEN 1 REQ M4 0 7 X 10 PHILLIPS PAN HEAD MACH SCREW 4 REQ CONTROL PANEL DECAL 1 REQ M4 X 10 ROLL PIN 1 REQ REAR BEARING CARRIER 1 REQ VIBRATION MOUNT 2 REQ M8 HEX NUT 2 REQ M5 O 8 X 10 TAPTITE 4 REQ M6 1 0 X 115 STATOR BOLT 4 REQ GROMMET 2 REQ 8 SHAKEPROOF WASHER 4 REQ RUBBER GROMMET 1 ...

Page 16: ...SKET 1 REQ OIL BLOCKOFF 1 REQ M6 x 20ram SCREW 2 REQ OIL PRESSURESWITCH 1 REQ 9 82 84 86 lJ 8g 88 ITEM 82 83 84 85 86 87 88 89 9O 91 PART NO 92984 45756 78609 78608B 90695A 89739 66476 95268 83015 78651C DESCRIPTION TOP WRAPPER 1 REQ M6 x lOmm SCREW 4 REQ COVER BOLT 2 REQ SEARSAIR BOX COVER I REQ BLOWER HOUSING 1 REQ LOWER WRAPPER I REQ M6 x 12mm CAPSCREW 9 REQ RECOIL ASSEMBLY I REQ RECOIL CUP I R...

Page 17: ...ousing 1 req White Wire Assembly 1 req M6 Lock Washer 2 req M6 x 30ram Screw 2 req Ignition Coil 1 req Tinnerman Clamp 1 req Low Oil Shutdown Module 1 req M6 x 10mm Screw 1 req ITEM 20 21 22 23 24 25 26 27 28 29 30 PART NO QTY DESCRIPTION 72347 86962 85953 83502 83512 78604 66476 83503 83781 86384 86037 Spark Plug 1 req Governor Lever 1 req Wear Washer 1 req Adjust Screw 1 req M8 x 15mrn Taptite S...

Page 18: ...Gasket 1 req Valve Stem Seal 1 req Cylinder Head Gasket 1 req Oil Pressure Relief Cover 1 req Oil Pressure Spring 1 req 5 16 Ball 1 req M5 Form Screw 1 req M6 1 0 x 12mm Screw 4 req ITEM PART NO DESCRIPTION 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 46 49 16 76361 89230 99922 86293 88401 84186 83192 86254 76349 21705B 90082 90O81 88396A 83235 80336 88397 77161 77160 76307 884O3...

Page 19: ...anifold Carburetor Air Box Gasket Canal Cover Carburetor Manifold Gasket Carburetor 190cc Air Cleaner Base M6 x 12ram Capscrew 8 x 3 8 Plastite Screw Air Filter Precleaner Choke Knob MUFFLER 76 ITEM PART NO DESCRIPTION 73 89476 74 40976 75 88688 76 66476 83038 Muffler Gasket 1 req M8 x 20mm Capscrew 2 req Small Muffler 1 req M6 x 12 HHFS 2 req Spark Arrestor not shown 79 SEE ITEM 90 ON TRIM SHEET ...

Page 20: ...CRAFTSMAN 3250XL A C DELUXE PORTABLE GENERATOR WIRING DIAGRAM o Drawing No 94998 18 ...

Page 21: ... have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as inSEARS s judgment to adversely affect its performance and reliability NORMAL WEAR As with all mechanical devices engines need periodic parts service and replacement to peform well This warranty will not cover repair when norma...

Page 22: ...lawn and garden equipment engine owner you are responsible for the performance of the required maintenance listed inyour Owner s Manual Sears recommends that you retain all receipts covering maintenance on your lawn and garden equipment engine but Sears cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the lawn and ga...

Page 23: ...Sears may be liable for damages to other engine components caused by the failure of a warranted part still under warranty WHAT IS NOT COVERED Allfailures caused byabuse neglect or impropermaintenanceare notcovered ADD ON OR MODIFIED PARTS The use of add on or modified parts can be grounds for disallowing a warranty claim Sears is not liable to cover failures of warranted parts caused by the use of...

Page 24: ... found on the Blower Housing of the engine adjacent to the spark plug All parts listed herein may be ordered through Sears Roebuck and Co Service Centers and most Retail Stores WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOL LOWING INFORMATION PRODUCT m PORTABLE GENERATOR MODEL NUMBER 580 326720 PART NUMBER PART DESCRIPTION Your Sears merchandise has added value when you consider that Sears has ser...