Craftsman 580.327071, Owner'S Manual

Page 1: ...TION Read and Follow all Safety Rules and Instructions Before Operating This Equipment 120 240 VOLT 8000 WATT A C DELUXE PORTABLE GENERATOR Assembly Operation Customer Responsibilities Service and Adjustment o Repair Parts SEARS ROEBUCK and CO Hoffman Estates IL 60179 U S A ...

Page 2: ...0 AC volts at 20 amps or greater Some devices may require a higher or lower rating Refer to the Owner s manual of the electrical device for the manufacturer s recommendations Cord sets that are too small in diameter or too long will overheat become damaged and may cause prop erty damage and or electrical shock The generator engine consumes oxygen and gives off DEADLY carbon monoxide gas through it...

Page 3: ...s store for details CUSTOMER RESPONSIBILITIES Read and observe the safety rules e Follow regular schedule in maintaining caring for and using your generator Follow the instructions under Maintenance and Stor age sections of this Owner s Manual PRODUCT SPECIFICATIONS Generator Specifications RATED MAXIMUM POWER RATED VOLTAGE RATED MAXIMUM LOAD CURRENT RATED FREQUENCY PHASE BATTERY CHARGE Amps Volts...

Page 4: ...r Responsibilites Agreement 1 E Head bolts 11 Idle Control 8 L Low Oil Shutdown 9 Lubrication 7 11 M Maintenance Agreement I Cleaning generator 11 Engine maintenance 11 General Recommendations 11 Generator Maintenance 11 Receptacles 4 Retorque head bolts 11 S Safety Rules inside cover Service and Adjustments 13 Service Recommendations 14 Specifications 1 Starting Engine 7 Stopping Engine 8 Storage...

Page 5: ...le Owner s Manual Twistlock Plug Twistlock Plug Parts packed in Parts Carton Twistiock Plug _ Battery Charge Cable _ IIllmi_ 4 Hex Head Capscrews M8 45ram 1 Hex Head Capscrews M8 x 30mm 2 Hex Head Capscrews M8 x 20mm Wheel Kit contents shown full size O 8 Lock Nut M8 2 Spacers Vibration Mount 2 Retainer Pins 2 Washers M8 2 Washers 5 8 ...

Page 6: ...s Slide on the wheels Item 2 on each end of the axle and retain each with 5 8 washer Item 10 and retain ing pin Item 4 _ Lower the generator Attach the vibration mount Item 7 to the support leg ltem 6 with M8 x 30ram capscrew Item 8 M8 washer Item 12 and M8 lock nut Item 9 using the combina tion wrench With the wheels on you can now tiltthe generator end forward and attach the support teg with two...

Page 7: ...oad Cord sets should be rated 20 AC amperes at 125 votts or greater for most electrical devices Fig 3 For 120 volts 30 amp locking type NEMA L5 30R receptacle a well insulated cord set with a NEMA L5 30P locking type connector plug must be properly connected to the receptacle and the desired 120 volts single phase 60 Hz AC load The cord set should be rated 30 AC amperes at 125 volts or greater for...

Page 8: ...ngle phase 60 Hz AC electrical lighting appliance tooi and motor ioads Twistlock connectors are required when using this receptacle 120 VOLTS 20 AMP RECEPTACLE May be used to supply electrical power for the operation of 120 volts at 20 amps AC single phase 60 Hz AC electrical lighting appliance tool and motor loads Twistlock connectors are required when using this receptacle 120 240 VOLTS RECEPTAC...

Page 9: ... USE ENGINE OR CAR BURETOR CLEANER PRODUCTS IN THE FUEL TANK OR PERMANENT DAMAGE MAY OCCUR TO START THE ENGINE Unplug all electrical loads from generator receptacles be fore starting the engine Never start or stop the engine with electrical devices plugged into panel receptacles and turned on Start store and fuel the unit in a level position Open the fuel shutoff valve Fig 5 Apply the choke Fig 6 ...

Page 10: ...f necessary add ONLY distilled water to cover separators in battery cells DO NOT USE TAP WATER If the battery is equipped with vent caps make sure they are installed and are tight if necessary clean battery posts or terminals Connect battery charge cable connector plug to panel receptacle Fig 9 identified by the words 12 VOLT DC Connect battery charge cable clamp with red handle to battery post or...

Page 11: ...e when selecting electrical devies to connect to your generator First figure the watts needed to start the largest motor Add to that figure the running watts of all other connected loads The GUIDE below is provided to assist you in deter mining how many items your generator can operate at one time WATTAGE REFERENCE GUIDE RUNNING WATTS Air Conditioner 12 000 Btu 1700 Battery Charger 20 amp 500 Belt...

Page 12: ...l system and cause problems tn additon if water enters the gener ator through cooiing air slots some of the water witt be retained in voids and cracks of the rotor and stator winding insulation Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings TO CLEAN THE GENERATOR Use a damp cloth to wipe exterior surfaces clean A soft ...

Page 13: ...ner and knob Carefully install foam pre cleaner Install cover assembly onto air cleaner body Tighten latch securely FIG 16 SERVICE ENGINE AIR CLEANER Your engine will not run properly and may be damaged if you run it using a dirty air cleaner Clean or replace foam pre cleaner every 25 hours of operation Service cartridge every 100 operating hours or once annually whichever comes first Clean or rep...

Page 14: ...S MAINTENANCETASK EVERY8 HOURS OR BEFORE USE X HOURLY OPERATING INTERVAL 25 HOURS OR 50 HOURS OR I100 HOURS OR YEARLY i YEARLY I YEARLY t NOTE1 i 1 NOTE2 1 1 J NOTE2 X NOTE3 f I NOTE3 YEARLY 1 Check oil bevel 2 Change engineoil 3 Change oil filter 4 Service aircleaner 5 Cfean cooling system 6 Inspect clean spark arrestor and X X muffler 7 Replace clean spark plug t i X 8 Replacein line ue filter X...

Page 15: ...far Next open IDLE MIXTURE valve 1 3 4 turns counter clock vise This initial adjustment will permit the engine to be started and warmed up FINAL ADJUSTMENT Start engine and let it warm up for at least five minutes Hold the throttle against its idle stop idle speed and then turn the IDLE MIXTURE vaive slowly clockwise 1 8 turn at a time until the lean dropoff point is reached engine starts to miss ...

Page 16: ...rain fuel tank then run engine until engine stops from lack of fuel i _ WARNING DRAIN FUEL INTO APPROVED CON TAINER OUTDOORS AWAY FROM OPEN FLAME BE SURE ENGINE IS COOL IMPORTANT EXPERIENCE INDICATES THAT ALCO HOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN...

Page 17: ...2 Choke is opened too soon Carburetor is nJnning too dch or too _ean 1 Battery posts corroded 2 Battery fluid _evel tow 3 Battery cables are bad 4 Battery is defective CORRECTION 1 Reset circuit breaker 2 Contact Sears Service Department 3 Check and repair 4 Connect another device that is in good condition 1 Disconnect shotted electrical toad 2 Contact Sears Service Departmenl 3 See Don t Overload...

Page 18: ...CRAFTSMAN 8000 WATT DELUXE A C GENERATOR 580 327071 WIRING DIAGRAM Dt wmu No 925tt 16 ...

Page 19: ... REQ ENGINE ADAPTOR HOUSING 1 REQ ROTOR ASSEMBLY 1 REQ BALL BEARING 1 REQ FLAT WASHER SPECIAL 1 REQ 5 16 24 x 11 ROTOR BOLT 1 REQ STATOR ASSEMBLY 1 REQ REAR BEARING CARRIER 1 REQ BEARING CARRIER GROMMET 1 REQ M6 1 0 X 200ram STATOR BOLT 4 REQ M6 LOCK WASHER 4 REQ BATFERY CHARGE RECTIFIER 1 REQ M5 0B X 16mm TAPTITE SCREW 2 REQ BRUSH HOLDER ASSEMBLY 1 REQ M5 08 X 10rnm SCREW 4 REQ REAR BEARING CARRI...

Page 20: ...52858 22247 39253 22145 39287 DESCRIPTION HANDLE 1 REQ WHEEL 2 REQ AXLE 1 REQ RETAINING PIN 2 REQ WHEEL SPACER 2 REQ SUPPORT LEG REQ VIBRATION MOUNT 1 REQ HEX HEAD CAPSCREW M8 1 25 X 30ram 2 REQ LOCK NUT M8 7 REQ WASHER WHEEL 2 REQ HEX HEAD CAPSCREW M8 1 25 x 20mm 1 REQ WASHER VIBRATION MOUNTING 1 REQ HEX HEAD CAPSCREW M8 1 25 X 45ram 4 REQ Drawing Na 93_7 1 18 ...

Page 21: ... 52749 ENGINE HARNESS ASSM 1 REQ 24 49226 RUBBER GROMMET CONNECTOR 25 23897 1 REQ 26 75207 250V 50 AMP OUTLET 1 REQ 27 74t 9 CIRCUIT BREAKER i REQ 1 HEX STAND OFF I REQ 28 92953 M4 0 7 HEX NUT t2 REQ 8 LOCKWASHER 16 RED 29 75476 M3 0 5 x t0mm SCREW 4 RED DESCRIPTION M4 0 7 x 10ram SCREW 12 REQ lib FLAT WASHER 12 REQ 8 SHAKEPROOF WASHER 12 REQ 12V OC OUTLET BRACKET 1 RED M3 LOCK WASHER 4 RED 3Q A C...

Page 22: ...m Capscrew 2 Req M8 Lock Washer 2 Req Conlrol Panel Assembly 1 Req M6 I 0 X 16ram Wing Screw 1 Req M6 Shakeproof Washer 2 Req ITEM PART NO 23 143 53621 24 86292 25 23762 26 79661g 27 77581 28 92982 29 92519 3D 92668 31 78837 32 778t 6 35 62265 36 84132 37 93826 38 96409 39 73054 40 93074 41 98214 42 56892 43 26359 44 22250 45 86495 DESCRIPTION Ground Wire 1 Req 10 Self Drilling Capscrew 5 Req 10 S...

Page 23: ...CRAFTSMAN 8000 WATT DELUXE A C GENERATOR 580 327071 REPAIR PARTS REQUIRESSPECIAL TOOLSTO INSTALL SEE REPAIR INSTRUCTION MANUAL 24 _ 635 15 819 166A __ _ 355 _ 207 _ 688 216A _ F _ 2 ...

Page 24: ...CRAFTSMAN 8000 WATT DELUXE A C GENERATOR 580 327071 REPAIR PARTS _VEBHAU_ KZr _s3 851 J _3 _ut i _ I014A _ t 537 t22A t022 72Z _tB7 _ _ _ _171 IVALVZOVERHAUL HIT GASKET SE I6B 722 BREATHEB GASKET SET 27 ...

Page 25: ...r sol alternator or engine or parts which have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in SEARS s judgment o adversely affect its performance and reliability NORMAL WEAR As with all mechanical devices engines need pedodic parts service and replacement to peform well 3 his ...

Page 26: ...adjusting screw 805541 intake elbow gasket 805546 Float assembly 805545 Floating hinge pin ITEM 105 108 116 116A 116B 116C 117 118 119 121 i22 125 127 130 31 141 147 161 166 166A 167 171 t87 192 201 206 207 2O8 209 209A 216 216A 222 227 232 239 240 243 271 277 28O 3OO 300A 304 305 307 308 t 308 2 332 333 334 337 351 354 356 356A 358 363 370 423 445 _ARTNO 79266 79267 68573 70506 70541 79268 79269 ...

Page 27: ...5009 Screw 805485 Spring cap 805103 Crankcase dowel 805102 Cylinder head dowe 1 805482 Brealher screw seal ITEM 722A 819 842 851 862A 864 866 868 869 870 871 879 883 884 955 971 978 982 987 1004A 1014A 1022 1023 1024 1025 1026 1026A 1027 1028 1029 103O 1031 1033 1036 PART NO 75263 68572 80007 75272 86449 67195 723O7 70122 67910 67911 67813 72304 67897 74807 8OO08 67156 68548 68527 80010 86450 8645...

Page 28: ...n the Blower Housing of the engine adjacent to the spark plug All parts listed herein may be ordered through Sears Roebuck and Co Service Centers and most Retail Stores WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOL LOWING INFORMATION e PRODUCT DELUXE PORTABLE GENERATOR MODEL NUMBER 580 327071 PART NUMBER PART DESCRIPTION Your Sears merchandise has added value when you consider that Sears has serv...