Craftsman 917.2754, Owner'S Manual

Page 1: ...usly built engines Before you start the engine read and understand this Owner s Manual IMPORTANT Read and follow all Safety Rules and Instructions before operating this equipment For answers to your questions about this product Call 1 800 659 5917 Sears Craftsman Help Line 5 am 5 pm Mon Sat Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman ...

Page 2: ...cause of operator abuse including but not limited to damage caused by towing objects beyond the capability of the riding equipment impacting objects that bend the frame or crankshaft or over speeding the engine Repairs necessary because of operator negligence including but not limited to elec trical and mechanical damage caused by improper storage failure to use the proper grade and amount of engi...

Page 3: ...ar of bystand ers before operating Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless abso lutely necessary Always look down and behind before and while backing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when cross ing gravel surfaces D...

Page 4: ...a respon sible adultotherthan the operator Bealert and turn machineoff if a child entersthe area Beforeandwhile backing look behind and downfor small children Nevercarry children evenwith the bladesshut off Theymayfall off and be seriouslyinjuredor interferewith safemachineoperation Childrenwho havebeen givenrides inthe past may suddenlyappearinthe mowingarea for anotherride and be run overor back...

Page 5: ...nd use extra caution when servicing them Check brake operation frequently Ad just and service as required Maintain or replace safety and instruc tion labels as necessary Be sure the area is clear of bystand ers before operating Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless abso lutely necessary Always look down and behind before and while backing Never ...

Page 6: ...e Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest Sears service center See REPAIR PARTS section of this manual REPAIR PROTECTION AGREEMENTS Congratulations on making a smart pur chase Your new Craftsman product is designed and manufactured for years of dependable operation But like all prod ucts it may requir...

Page 7: ...ering Boot 1 Hex Bolt 5 16 18 x 4 U Steering Wheel Steering Extension Shaft 1 Large Flat Washer u I I w Steering Wheel Adapter 1 5 16 Lock Washer Seat 1 Washer 17 32 x 1 3 16 x 12 Gauge _ 1 Knob For Future Use Keys Slope Sheet ...

Page 8: ...e tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL 3 Position front wheels of the tractor so they are pointing straight forward 4 Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension 5 Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter 6 Assemble large flat...

Page 9: ...this manual 4 Roll tractor forward off skid 5 Remove banding holding deflector shield up against tractor TO DRIVE TRACTOR OFF SKID See Operation section for location and function of controls _ WARNING Before starting read un derstand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of othe...

Page 10: ...is adjusted comfortably and tight ened securely All tires are properly inflated For ship ping purposes the tires were overin flated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers v Check wirin...

Page 11: ...hazards which can result in death serious injury and or property damage DANGER KEEP HANDS AND FEET AWAY t FORWARD MOWER HEIGHT MOWER LIFT KEEP AREA CLEAR SLOPE HAZARDS SEE SAFETY RULES SECTION DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which ...

Page 12: ...at tachments mounted to your tractor ATTACHMENT LIFT LEVER Used to raise lower and adjust the mower deck or other attachments mounted to your tractor CLUTCH BRAKE PEDAL Used for declutching and braking the tractor and starting the engine FREEWHEEL CONTROL Disengagages transmission for pushing or slowly towing the tractor with the engine off IGNITION SWITCH Used for starting and stopping the engine...

Page 13: ...ey when leaving tractor to prevent unauthorized use Never use choke to stop engine IMPORTANT Leaving the ignition switch in any position other than STOP will cause the battery to discharge and go dead NOTE Under certain conditions when tractor is standing idle with the engine run ning hot engine exhaust gases may cause browning of grass To eliminate this pos sibility always stop engine when stoppi...

Page 14: ... Move motion control lever to neutral N position 2 With engine running turn ignition key counterclockwise to ROS ON posi tion 3 Look down and behind before backing up 14 4 Slowly move motion control lever to reverse R position to start movement 5 When use of the ROS is no longer needed turn the ignition key clockwise to engine ON position ROS ON Position Engine ON Position Normal Operation TO OPER...

Page 15: ...h clean winter grade gasoline to help insure good cold weather starting CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acid ic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain...

Page 16: ...ve throttle control to slow position With motion control lever in neutral N position slowly disengage clutch brake pedal 3 Slowly move motion control lever to full forward position and hold for five 5 seconds or approximately 40 feet Slowly move lever to full reverse posi tion and hold for five 5 seconds or approximately 20 feet After the tractor moves approximately 20 feet in reverse return the m...

Page 17: ...structed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual At least once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air...

Page 18: ...CHECK REVERSE OPERATION ROS SYSTEM When the engine is running with the ig nition switch in the engine ON position and the attachment clutch is engaged any attempt by the operator to shift into reverse should shut off the engine ROS ON Position Engine ON Position Normal Operation When the engine is running with the ignition switch in the ROS ON position and the attachment clutch is engaged any atte...

Page 19: ...pect cooling fan to be sure fan blades are intact and clean 19 Inspect cooling fins for dirt grass clip pings and other materials To prevent damage to seals do not use com pressed air or high pressure sprayer to clean cooling fins TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle Should the trans axle ever leak or requi...

Page 20: ...25 hours of operation or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions 1 Pull up on air filter cover handle and rotate towards engine 2 Remove cover 3 Carefully remove air filter cartridge and pre cleaner from base 4 Clean base carefully to prevent debris from falling into carburetor NO...

Page 21: ... plug fuel line sections 2 Place new fuel filter in position in fuel line with arrow pointing towards carbu retor 3 Be sure there are no fuel line leaks and clamps are properly positioned 4 Immediately wipe up any spilled gaso line Clamp_ Clamp Fuel Filter CLEANING Clean engine battery seat finish etc of all foreign matter Keep finished surfaces and wheels free of all gasoline oil etc Protect pain...

Page 22: ...retainer spring 7 Disconnect suspension arms from rear deck brackets by removing retainer springs 8 Disconnect front links from deck by removing retainer springs 9 Raise lift lever to raise suspension arms Slide mower out from under trac tor Small Retainer Spring Clutch Spring Small Retainer Clutch Spring S IMPORTANT If an attachment other than the mower deck is to be mounted on the tractor remove...

Page 23: ...ing should be adjusted so that the front is approximately 1 8 to 1 2 lower than the rear when the mower is in its highest position Check adjustment on right side of trac tor Measure distance D directly in front and behind the mandrel at bottom edge of mower housing as shown Before making any necessary adjust ments check that both front links are equal in length If links are not equal in length adj...

Page 24: ...ion by placing freewheel control in transmission engaged position 5 Road test tractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than five 5 feet in highest gear further maintenance is neces sary Replace brake pads or contact a Sears or other qualified service center 24 With parking brake Engaged _N ut A Operating _ dam Nut TO REPLACE M...

Page 25: ...ter reinstallation and before operating the tractor See PURGE TRANSMISSION in the Operation section of this manual TO ADJUST STEERING WHEEL ALIGN MENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble with crossbars horizontal Tighten securely FRONT WHEEL TOE IN CAM BER The front wheel toe in and camber ar...

Page 26: ...g from accidental grounding 1 Lift seat pan to raised position 2 Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor 3 Install new battery with terminals in same position as old battery 4 First connect RED battery cable to positive terminal with hex bolt and keps nut as shown Tighten securely Slide terminal cover over terminal 5 Connect BLACK groun...

Page 27: ... giving a leaner fuel air mix ture Turning the idle mixture valve out counterclockwise increases the supply of fuel to the engine giving a richer fuel air mixture IMPORTANT Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight PRELIMINARY SETTING 1 Air cleaner assembly must be assem bled to the carburetor when making carburetor adjustments 2 Be sure the t...

Page 28: ...ng in essential fuel system parts such as carburetor fuel hose or tank during storage Also alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can dam age the fuel system of an engine while in storage Empty the fuel tank by starting the en gine and letting it run until the fuel lines and c...

Page 29: ...sh under mower 4 Dirty air filter 5 Low oil level dirty oil 1 Fill fuel tank 2 See TO START ENGINE in Operation section 3 Wait several minutes before attempting to start 4 Replace spark plug 5 Clean replace air filter 6 Replace fuel filter 7 Empty fuel tank and carbure tor refill tank with fresh gas oline and replace fuel filter 8 Check all wiring 9 See To Adjust Carburetor in Service and Adjustme...

Page 30: ...rash under mower Bent blade mandrel Clogged mower deck vent from build up of grass leaves and trash around mandrels 6 Clean and regap or change spark plug 7 Replace fuel filter 8 Empty fuel tank and refill tank with fresh clean gasoline 9 Empty fuel tank and carbure tor refill tank with fresh gas oline and replace fuel filter 10 Connect and tighten spark plug wire 11 Clean engine air screen fins 1...

Page 31: ...pped 4 Faulty alternator 1 Freewheel control in disengaged position 2 Motion drive belt worn damaged or broken 3 Air trapped in transmission during shipment or servicing Engine throttle control not set between half and full speed fast position before stopping engine 1 Remove obstruction 2 Replace mower drive belt 3 Replace idler pulley 4 Contact a Sears or other qualified service center 1 Place th...

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Page 33: ...EM OUTPU _ T I T I _ 5AMP AC 3600 RPM DIODE ALTERNATOR I I I LIGHT SWIT_ __ J LIGHT SWITCH _lt 14 VOLTS AC MIN 3600 RPM LIGHTS OFF HEADLIGHTS NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS THE ENGI...

Page 34: ...ELECTRICAL TRACTOR MODEL NUMBER 917 275400 i i 4 I 24 41 _ 26 i 25 I 34 ...

Page 35: ...400 Nut Keps Hex 1 4 20 Unc 28 4207J Cable Ground 6 Ga 12 black 29 192749 Switch Seat 30 193350 Switch Ign 33 140403 Key Ign 34 110712X Switch Light 40 193372 Harness Ign 41 71110408 Bolt BIk Fin Hex 1 4 20 unc x 1 2 42 131563 Cover Terminal Red 43 178861 Solenoid 48 140844 Adapter Ammeter 52 141940 Protection Wire Loop 90 180449 Cover Terminal 92 193465 Harness Pigtail Reverse Switch 93 192540 Sc...

Page 36: ...TRACTOR MODEL NUMBER 917 275400 CHASSIS AND ENCLOSURES 25 26 s 28 39 278 208 26 207 209 208 33 10 209 13 208 209 14 38 145 34 26 chassis Laser It stlt 47 36 ...

Page 37: ...3 Fend Ftrest 31 136619 Bracket Fender Support 33 179716X613 Footrest LH 34 179717X613 Footrest RH 35 STD533707 Bolt Rdhd Sht Sqnk 3 8 16 x 3 4 37 17490508 ScrewThdrol 5 16 18 x 1 2 38 175710 Pivot Bracket Assembly Rear 39 174714 Bracket Pivot Laser Lt 64 154798 Dash Lower STLT 142 175702 Plate Reinforcement STLT 145 156524 Rod Pivot Chassis Hood 159 169473X428 Cupholder 206 170165 Bolt Shoulder 5...

Page 38: ...TRACTOR MODEL NUMBER 917 275400 GROUND DRIVE 32 16 3_ 52 95 62 36 35 _39 116 52 37 36 35 I 30 29 i 252 _ 22 55 19 25 151 51 74 75 78 drive hydro stlt 53 38 ...

Page 39: ...x 1 1 2 Gr 5 168 165492 51 STD541437 Nut Crownlock 318 16 unc 169 165580 52 STD541431 Nut Crownlock 5 16 18 unc 197 169613 53 105710X Link Clutch 202 72110614 55 105709X Spring Return Clutch 207 169845 56 17060620 Screw 3t8 16 x 1 1 4 212 145212 57 178138 V Belt 245 178122 59 169691 Keeper Center Span 246 178121 61 17120614 Screw 318 16 x 875 247 181463 62 8883R Cover Pedal 251 17060516 63 175410 ...

Page 40: ...TRACTOR MODEL NUMBER 917 275400 STEERING ASSEMBLY 97 39 _ j _ 1 t _ 42 i J 91 43 _ 88 46 8_ 47 67 67 67 j J 3 82 _ 1 is 40 steering pl lt 58 28 3O 8 4O ...

Page 41: ... 30 STD561210 Pin Cotter 32 130465 Rod Tie 34 10040500 Washer Lock Hvy Hlcl Spr 5t16 36 155099 Bushing Steering 37 152927 Screw 38 186781 Insert Steering Wheel 39 19183812 Washer 9t16 x 2 3t8 12 Ga 40 73540600 Nut Crownlock 3 8 24 41 186737 Adaptor Steering Wheel 42 145054X428 Boot Steering Shaft 43 121749X Washer 25t32 x 1 1 4 x 16 Ga 44 190752 Extension Shaft Steering 46 121232X Cap Spindle 47 1...

Page 42: ...Muffler Gasket Tube Drain Oil Easy Shield Bm Dbr Guard Arrestor Spark Tank Fuel Cap Assembly Fuel Sears Vented Clamp Hose KEY PART NO NO 37 137040 38 181654 40 124028X 44 17670412 45 17000612 46 19091416 62 10010500 72 71070512 78 17060620 81 73510400 DESCRIPTION Line Fuel Plug Drain Oil Easy Bushing Snap Fuel Line Screw Hex Washer Head Thd Roll 1 4 20 x 314 Screw Hxwsh Thdr 3 8 16 x 3 4 Washer 9 ...

Page 43: ...Hex Lock w Ins 3 8 16 unc Spring Seat Cprsn 2 250 BIk Zi Screw 3 8 16 x 1 Washer 13 32 x 1 x 14 Ga Pan Pnt Seat blk Knob Seat Adj Wingnut KEY PART NO NO DESCRIPTION Bracket Pnt Mounting Switch Bushing Snap BIk Nyl 50 Id Bolt Rdhd Sht Nk 1 4 20 x 1 1 2 Spacer Split 28 x 96 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1 4 Lge Fig Gr 5 Zinc Bolt Shoulder 5 16 18 unc 2A Nut Hex Lock w Ins 5 16 18 Washer 17...

Page 44: ...Dash Panel Decal V Belt Schematic Decal Engine Decal Mower Hvy Duty 12 Ga Decal Battery Dngr Psn Eng Decal Lift Handle Decal Disconnect Pad Footrest LH STLT Pad Footrest RH STLT Manual Owner s English Manual Owner s Spanish WHEELS TIRES 1 _ e 5 8 7 4 10 3 9 wheel 1 11 KEY PART NO NO 1 59192 2 65139 3 106222X 4 59904 5 106732X624 6 278H 7 9040H 8 106108X624 9 106268X 10 7152J 11 104757X428 144334 D...

Page 45: ...in Groove E Ring 5133 62 Washer 21 32 x 1 x 21 Ga Bearing Nylong Grip Handle Fluted Button Plunger Read Link Asm Lift L H Link Asm Lift R H KEY PART NO NO DESCRIPTION 13 STD624008 Retainer Spring 15 173288 Link Front 16 73350800 Nut Jam Hex 1 2 13 unc 17 175689 Trunnion BIk Zinc 18 73800800 Nut Lock w Wsh 1 2 13 uric 19 139868 Arm Suspension Mower 20 163552 Retainer Spring 31 169865 Bearing Pvt Li...

Page 46: ...TRACTOR MODEL NUMBER 917 275400 MOWER DECK 158 34 67 68 0 146 5 6 19 _ 21 42 deck man t path 3 29 18 21 28 23 24 25 26 27 46 ...

Page 47: ...10 20 159770 Baffle Vortex 152 169676 21 STD541431 Nut Crownlock 5 16 18 unc 158 17720408 23 177563 Bracket Deflector 159 72140614 24 105304X Cap Sleeve 184 19131410 25 123713X Spring Torsion Deflector 185 188234 26 110452X Nut Push 130794 27 130968X428 Shield Deflector 28 19111016 Washer 11 32 x 5 8 x 16 Ga 29 131491 Rod Hinge 30 173984 Screw Thdrol Washer Head 171639 31 187690 Washer Spacer 32 1...

Page 48: ...TRACTOR MODEL NUMBER 917 275400 PEERLESS TRANSAXLE MODEL NUMBER LTH2000 79 t 42A 1 _ 150 __ _ ___ _ 14 47 1i5 87 _ _15 lo8 _ _ _ _ 81 _29 _56 5 _ _ 31_ 108 1 7 _8_ __ _ _ _127 4_ 87 200 48 ...

Page 49: ...99 Sleeve Ass y Incl 157 29 780065 Washer 627 ID 091W 114 786200 Sleeve Ass y Incl 87 31 780189 Washer 563 ID 062W 115 786198 Sleeve Assembly Incl 87 36 790071 Brake Disk 127 784384 Shift Lever Ass y Incl 109 37 790007 Brake Pad Plate 150 788093A Liquid Gasket RTV Silicon 38 799021 Brake Pad 157 788102 Oil Seal 9 16 1D 40 792204 Roll Pin 25 180 730229 BOil Spec 80W90 41 790102 Brake Lever 182 7881...

Page 50: ...BER 0297 E1 30 1330 REPAIR MANUAL 1329 REPLACEMENT ENGINI_ 307_ 3_ 358 ENGINE GASKET SET 20 6170 868_ 943 0 1022 51 _ 691 0 524 _ 8420 1266 11 718 24 43 _ 16 146_ 741 684 _ 11_ 584_ _ 9_ 1264I_ I 1019 LABEL KIT I 1058 OWNER S MANUAL I 1036 EMISSION LABEL I I 750 15_ 12 200 89 1027 50 ...

Page 51: ...MBER 31H777 TYPE NUMBER 0297 E1 238 35 1022 6170 914 1022 1023 404_ _ 514_ _505 216 _ 222 I_ _ 267 _ 559 1267 968 1119_ 643 3091 801 _ 544 803_ 310 802 729 697 _ 1040 3o_ 1265 1095 VALVE GASKET SET 617 O 1022 868 516_ 789 305A 1070 1005 63 _ I_J_ lO51_44 _ _763 51 ...

Page 52: ...05 137 276 950_ 1091 105A __ 127A 1127_ 276A 947A_ NIKKI 118 1266AO 1266 0 93_ 627_ 121 CARBURETOR OVERHAUL KIT 95 104 _ 1270 231_ 105 _ 1370 276 634 _ 1060 142 6170 117_ 987 _ 1266 1266A O I 77 CARBURETOR GASKETSET 1 70 121ACARBURETOR OVERHAUL KIT 51 _ 6170 95A e 634A 104A _ 127Ae 987A_ lO6A _ l_o_J _ _ 1266_ 1266A O 52 ...

Page 53: ...ersize 141A 698778 Kit Choke Shaft Nikki 32 692852 Screw Connecting Rod 142 697140 O Nozzle Carburetor 33 695760 Valve Exhaust 146 691639 Key Timing 34 695761 Valve Intake 187 697098 Line Fuel 35 691279 Spring Valve intake 188 691693 Screw Control Bracket 36 691279 Spring Valve Exhaust 192 691986 Adjuster Rocker Arm 37 697108 Guard Flywheel 202 691841 Link Mechanical Governor 40 691752 Retainer Va...

Page 54: ...Starter Cable 1036 695700 Label Emission 584 697112 Cover Breather Passage 1040 698368 Plate Trim 601 95162 Clamp Hose 1044 698139 Screw Flywheel 614 691620 Pin Cotter 1051 691265 Ring Retaining 616 692012 Crank Governor 1058 275038 Owner s Manual 617 692138 O SeaI O Ring intake Manifold 1059 698516 Kit Screw Washer 634 690801 O Spring Seal Assembly 1070 690372 Screw Flywheel Fan Manual Choke 1090...

Page 55: ... slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes t Fold this page atong dotted line indicated above 2_Hotd page before you go that its eft edge is vertically para _e_ to a tree trunk or other upright structure 3 Sight across the fold in the direction of h slope you want to measure 4 Compare the ang...

Page 56: ... or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci6n a domicilio y para ordenar piezas 1 888 SU HOGAR sM 1 888 784 6427 ii _ii ii ii ii ii ii ii ii iiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiii iiii...