Craftsman 917.276020, Owner'S Manual

Page 1: ...t the differently previously engines you engine read and understand this Owner s Manual Read and follow aJJSafety Rules and Instructions before operating this equipment For answers to your questions about this product Call 1_800 659 5917 Sears Craftsman Help Line 5 am 5 pm Men Sat Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman ...

Page 2: ...essarybecauseof operatorabuse includingbut not limitedto damage causedby towingobjectsbeyondthe capabilityof the ridingequipment impacting objectsthat bendthe frameor crankshaft or over speedingthe engine Repairsnecessarybecauseof operatornegligence includingbut not limitedto elec tricaland mechanicaldamagecausedby improperstorage failureto usethe proper gradeand amount of engine oil failureto kee...

Page 3: ...blade Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless abso lutely necessary Always look down and behind before and while backing Be aware of the mower discharge direc tion and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down be...

Page 4: ...sponsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Never carry children They may fall off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision iV SERVICE Use...

Page 5: ...ownthe slope If machinestops whilegoinguphill disengageblades shift into reverseand backdownslowly Do notturn on slopes unlessnecessary andthen turn slowlyand gradually downhill if possible PRODUCT SPECmFmCATmONS Gasoline 5 0 Gallons Capacity Unleaded andType Regular OilType SAE 10W30 API SF SJ above32 F SAE5W 30 below32 F Oil Capacity W Filter 4 0 Pints W O Filter 3 5 Pints SparkPlug ChampionRC12...

Page 6: ...ction Agreement now and protect yourseff from unexpected hassle and expense Here s what s included in the Agreement Expert service by our 12 000 profe sional repair specialists Unlimited service and no charge for parts and labor on all covered repairs Product replacement if your covered product can t be fixed Discount of 10 from regular price of service and service related parts not covered by the...

Page 7: ...and raise attachment lift lever to its highest po sition 2 Release parking brake by depressing brake pedal 3 Place freewheel control in transmission disengaged position See To Trans port in the Operation section of this manual 4 Roll tractor forward off skid _ t__ s j _ LabeU eL ADJUST SEAT 1 Raise seat and loosen adjustment knobs 2 Lower seat into operating position and sit in seat 3 Slide seat u...

Page 8: ...this Quality Product Please review the following checklist All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tight ened securely All tires are properly inflated For ship ping purposes the tires were overin fiated at the factory Be sure mower deck is properly leveled sid...

Page 9: ...sult in serious injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided migh...

Page 10: ...he headlights on and off THROTTLE CONTROL Used to control engine speed BRAKE PEDAL Used for braking the tractor and starting the engine CHOKE CONTROL Used when starting a cold engine HEmGHT ADJUSTMENT KNOB Used to adjust the mower cutting height mGNITmON SWmTCH Used for starting and stopping the engine ATTACHMENT LIFT LEVER Used to raise and lower the mower deck or other attachments mounted to you...

Page 11: ... NOTE Failure to move throttle control between half and full speed fast posi tion before stopping may cause engine to backfire Turn ignition key to STOP position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine IMPORTANT Leaving the ignition switch in any position other than STOP will cause the battery to discharge and go dead NOTE Un...

Page 12: ...to desired cutting height 2 Remove retainer spring and clevis pin which secure each gauge wheel bar 3 Lower gauge wheels to ground Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin Gauge wheels should be slightly off the ground 4 Replace retainer spring into clevis pin 5 Be sure all gauge wheels are in the same setting mMPORTANT Be sure to readjust gau...

Page 13: ... already filled with summer weight oil 1 Check engine oil with tractor on level ground 2 Unthread and remove oil fill cap dipstick wipe oil off Reinsert the dipstick into the tube and rest oil fill cap on the tube Do not thread the cap onto the tube Remove and read oil level If necessary add oil until FULE mark on dipstick is reached Do not overfill For cold weather operation you should change oil...

Page 14: ...owly This may require an engine warm up period from several seconds to several minutes depending on the temperature NOTE In extreme cold conditions if engine will not start you may need to dis engage the motion drive belt as follows 1 Be sure parking brake is engaged 2 Remove retainer spring from the drive belt tension handle to relieve belt ten sion 3 Start engine and allow it to warm up for thre...

Page 15: ...hains cannot be used when the mower housing is attached to tractor Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trimming Drive so that clippings are discharged onto the area that has already been cut Have the cut area to the right of the tractor This will ...

Page 16: ...al Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjust ments section of this manual should be Sector checked at least once each season Gear Once a year you should replace the Teeth spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture ...

Page 17: ...hands with gloves and or wrap blade with heavy cloth 2 Remove blade bolt by turning counter clockwise 3 Install new or resharpened blade with stamped THIS SIDE UP facing deck and mandrel assembly mMPORTANT To ensure proper assembly center hole in blade must align with star on mandrel assembly 4 Install and tighten blade bolt securely 45 55 Ft Lbs torque mMPORTANT Special blade bolt is heat treated...

Page 18: ...fication SF SJ Se lect the oil s SAE viscosity grade accord ing to your expected operating tempera ture SAE VISCOSITY GRADES F 20 0 30 32 40 60 80 100 c 1o _ _o 1o 4o TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE Change the oil after every 50 hours of op eration or at least once a year if the tractor is not used for 50 hours in one year Check the crankcase oil level before start ing the eng...

Page 19: ... surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirty or plugged cooling fins and or cooling shrouds removed will cause engine damage due to overheating MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could cre ate a fire hazard and or damage SPARK PLUG S Replace spark plug s at the beginni...

Page 20: ...8 Slide mowerforwardand removebelt from electric clutchpulley 9 Slide mowerout from underrightside of tractor Bracket TO mNSTALL MOWER Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control Engage parking brake 1 Swing anti sway bar to left side of mower deck 2 Slide mower under tractor with deflec tor shield to right side of tractor mMPORTANT Check b...

Page 21: ...e lift lever place mower in position where no part of the mower including gauge wheels is touching the ground From left side of tractor find the level decal on top of mower and place bubble level on decal as indicated Mower is level side to side when bubble is between the two lines in the bubble level If adjustment is necessary under left hand footrest turn lift link adjustment nut above yellow ca...

Page 22: ...ot equal in length adjust one link to same length as other link To lower front of blade loosen nut C on both front links an equal number of turns NOT_ Each full turn of nut C will change dim B by approximately 3 16 When distance B is 1 8 to 1 2 lower at front than rear tighten nut D against trunnion on both front links To raise front of blade loosen nut D from trunnion on both front links Tighten ...

Page 23: ... electric clutch pulley 8 Remove belt from idler pulleys 9 Check primary idler arm and two idlers to see that they rotate freely 10 Be sure spring is securely hooked to primary idler arm and spring arm MOWER DRIVE BELT INSTALLATION 11 Install belt in both idlers 12 Install new belt onto electric clutch pul ley 13 Carefully roll belt into upper groove of R H mandrel pulley 14 Carefully check belt r...

Page 24: ...drels and entire upper deck surface 10 Check secondary idler arm and idler pulley to see that they rotate freely 11 Be sure spring is hooked in secondary idler arm and secondary spring arm INSTALL NEW MOWER BLADE SECONDARY DRIVE BELT 12 Install new belt in lower groove of R H mandrel pulley idler pulley and center mandrel pulley as shown 13 Carefully roll belt over LH mandrel pulley Make sure belt...

Page 25: ...p at Mghest speed in Mghest gear on a level dry concrete or paved surface then brake must be checked and adjusted TO CHECK BRAKE 1 Park tractor on a level dry concrete or paved surface depress clutch brake pedal all the way down and engage parking brake 2 Disengage transmission by placing freewheel control in transmission dis engaged position Pull freewheel con trol out and into the slot and relea...

Page 26: ...TE To seal tire punctures and prevent flat tires due to slow leaks purchase and use tire sealant from Sears Tire sealant also prevents tire dry rot and corrosion Washers Retaining Ring Axle Cover TO START ENGmNE WroTH A WEAK BAT TERY _WARNmNG Lead acid batteries gen erate explosive gases Keep sparks flame and smoking materials away from bat teries Always wear eye protection when around batteries I...

Page 27: ...n poorly stop running or prevent it from starting _ Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 30 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL AS SEMBLY 1 Raise hood 2 Unsnap headlight wire connector 3 Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of trac...

Page 28: ...ST THROTTLE CONTROL CABLE in the Service and Adjustments section of this manual With engine off turn idle fuel adjust ing needle in clockwise closing it finger tight and then turn out counter clockwise 1 turn FINAL SETTING 1 Start engine and allow to warm for five minutes Make final adjustments with engine running and shift motion control lever in neutral N position NOTE The high idle is set at th...

Page 29: ...al fuel system parts such as carburetor fuel hose or tank during storage Also exper ance indicates that alcohol blended fuels called gasohol or using ethanol or metha nol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage 1 Drain the fuel tank 2 Start the engine and let it run until the fuel lines...

Page 30: ...e or damaged wiring 4 Faulty solenoid or starter 1 Fill fuel tank 2 See TO START ENGINE in Operation section 3 Wait several minutes before attempting to start 4 Replace spark plug 5 Clean replace air filter 6 Replace fuel filter 7 Drain fuel tank and carbure tor refill tank with fresh gasoline and replace fuel filter 8 Check all wiring 9 See To Adjust Carburetor in Service and Adjustments section ...

Page 31: ...fins 12 Dirty clogged muffler 13 Loose or damaged wiring 14 Carburetor out of adjustment 15 Engine valves out of adjustment 1 Worn bent or loose blade 2 Bent blade mandrel 3 Loose damaged part s 1 Faulty operator safety presence control system 2 3 4 5 Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent from build up...

Page 32: ...control in disengaged position 2 Motion drive belt worn damaged or broken 3 Air trapped in transmission during shipment or servicing Engine throttle control not set at SLOW position for 30 seconds before stopping engine CORRECTmON 1 Remove obstruction 2 Replace mower drive belt 3 Replace idler pulley 4 Contact a Sears or other qualified service center 1 Place throttle control in FAST position 2 Sh...

Page 33: ...LACED TO PROPERLY SECURE YOUR WIRING E IA I D L J PTO DISENGAGED I CLUTCH BRAKE PEDAL UP RED BLACK GREEN ELECTRIC CLUTCH I I 85 86 87A SEAT SWITCH NOT OCCUPIED BLUE r I FUEL FUEL SHUT OFF I SOLENOID CHARGING SYSTEM OUTPUT 15 AMP DC 3600 RPM RED RELAY OPERATOR PRESENCE RELAY 1 BLACK OPTIONAL _ BLACK O SPARK PLUGS IGNITION IF _ GAP UNIT _ 2 PLUGS I J ON TWIN CYL ENGINES REGULATOR _ YELLOW I L_ ALTER...

Page 34: ...TRACTOR MODEL NUMBER 917 276020 ELECTRmCAL i 11 I_ I I I 27 79 33 10 i I I I I i I I I I I I i i I I I I i I I I I I 12 34 ...

Page 35: ... Pushqn 21 175688 Harness Socket Light W 4152J 22 4152J Bulb Light 25 185456 Cable Battery 26 108824X Fuse 27 73510400 Nut Keps Hex 1 4 20 Unc 28 170697 Cable Ground 29 160784 Switch Plunger 30 175566 Switch Ign 33 140403 Key Ignition 40 170238 Harness Ign 42 154336 Cover TerminaI 45 122822X Ammeter 50 174652 Switch PTO 52 141940 Hourmeter Adaptor 79 175242 Bulbholder Asm Incandescent SV 81 109748...

Page 36: ...TRACTOR MODEL NUMBER 917 276020 CHASSmS AND ENCLOSURES 21 2 161 28 158 37 122 150 122 17 16 153 56 130 M 130 156_ _156 45 86 chassis stealth 39 vgt 36 ...

Page 37: ... Front 43 136939 Bracket Spnsn Front Lh 44 136940 Bracket Spnsn Front Rh 45 176018 Bracket Asm Susp Chas Rh 47 17490608 Screw Thdrol 3 8 16 x 1 2 50 175476 Bracket Chassis Front 56 176016 Bracket Asm Susp Chas Lh 58 183569 Bracket Asm Fender 68 17490508 ScrewThdrol 5 16 18 x 1 2 86 74780616 Bolt Fin Hex 7 16 14 UNC x 1 91 180374 RaiI Frame Lh 99 177143 Rod By Pass 122 161464 Screw Hex Wshd 8 18 x ...

Page 38: ...TRACTOR MODEL NUMBER 917 276020 GROUNDDRIVE 33 128 50 127 120 153_ 69 _2 117 _ 77 6 38 46 37 36 68 _145 112 _3 69 38 ...

Page 39: ...4 x 1 1 2 143 17060512 61 143995 Pulley TransaxIe 145 163168 64 176601 Shaft Clutch Brake PedaI 146 140462 65 179613 Bolt Shoulder 147 141322 68 STD571812 Pin RoII 148 17060620 69 123800X Washer 151 74760514 70 179121X428 Console Automatic YT GT 152 178705 73 74490548 Bolt Hex FIghd 5 16 18 x 3 G r 5 153 4997H 74 142432 Screw Hex Wsh Hi Lo 1 4 1 2 77 74780716 Bolt Fin Hex 7 16 14 x 1 Gr 5 89 73680...

Page 40: ...STEERmNG TRACTOR MODEL NUMBER 917 276020 26 _ _ 25 _ 14 21 2O 23 34 331 32 6 27 22 31 29 28 19 6 47 48 _so J 14 15 1313 4O ...

Page 41: ...1 5 8 x 16 Ga Ring Klip T5304 75 Cap Spindle Bolt Fin Hex 5 8 11 x 2 3 4 Spacer Bearing AxIe Front Nut Lock FIange 5 8 11 Uric Washer 25 32 x 1 1 4 x 16 Ga Washer Lock Hvy Hlcl Spr 3 8 Nut Lock Center 3 8 24 UNF Shaft Asm Steering Draglink Vgt Support Asm Steering Vgt Boot Steering Adapter Wheel Steering Bushing Strg BIk Screw Bolt Fin Hex 3 8 16 x 1 Gr 5 Cap Wheel Steering Bearing Col Strg Screw ...

Page 42: ...i Lo 13 16x3 4 Control Choke Washer Ext Tooth 3 8 Nut Keps 3 8 24 UNF Bushing Stem Tank Fuel Fuel Line Spark Attester Kit Clip KEY NO 35 37 39 4O 41 42 43 47 62 69 7O 71 74 8O 81 82 83 84 PART NO 10010500 123487X 17490636 17490664 126197X DESCRIPTION Washer Split Ctamp Hose ScrewTT 3 8 16 x 2 1 4 UNC Screw TT 3 8 16 x 4 UNC Washer 1 1 20D x15 32 ID x 250 STD551143 Washer Lock 7 16 179953 Bolt Hex ...

Page 43: ... 5 16 18Uncx3 4 w Sems Pan Seat Bracket Mounting Switch Bushing Snap Bolt Carriage 1 4 20 X 1 1 2 Spacer Split KEY PART NO NO DESCRIPTION 16 123740X 17 123976X 18 19171912 19 166369 20 124238X 21 171852 22 73800500 38 71110616 39 19131610 Spring Cprsn Nut Lock 1 4 Lge Fig Gr 5 Washer 17 32xl 3 16x 12 Ga Knob Seat Cap Spring Seat Bolt Shoulder 5 16 18 Nut Lock Hx w Ins 5 16 18 Bolt Fin Hex 3 8 16 u...

Page 44: ...ecal Dash Panel 18 164065 Decal Insert Strg 19 138047 Decal Battery 20 181470 Decal Deck Level 22 177914 Decal Engine Logo 23 106202X Reflector Taillight 25 177917 Decal Engine LH 26 177916 Decal Engine RH 179768X428 Pad Footrest LH 166960 Decal Drawbar CNTRL 179769X428 Pad Footrest RH 184739 Owner s Manual English 184740 Owner s Manual Spanish KEY PART NO NO DESCRIPTION 1 59192 Cap Valve Tire 2 6...

Page 45: ...Iuted 43 123934X Plunger Button 70 145212 Spring 72 110452X Link Lift 73 73350600 Retainer Spring 74 175802 Retainer Spring 75 175805 Nut Jam Hex 1 2 13 Uric 76 175560 Nut Crownlock 1 2 13 Uric 77 176205 Trunnion Infin Height 78 175689 Nut Special 79 175378 Washer 13 32 x 5 8 x 16 Ga Spring Compression Inf Hgt Pin Cotter 3 32 x 1 2 Rod Adj Lift KEY PART NO NO DESCRIPTION Knob Inf 3 8 16 Unc Pointe...

Page 46: ...TRACTOR oo MODEL NUMBER 917 276020 MOWER DECK 46 33 _ 49 36 52 _ 49 46 47 116 109 107 24 29 26 11_ 18 46 ...

Page 47: ...le Vortex Mower 110 175016 Nut Crownlock 5 16 18 UNC 111 174610 Cap Sleeve 116 184219 Spring Torsion 117 174873 Nut Push 118 73930600 Deflector Shield 119 19121414 Washer 11 32 x 5 8 x 16 Ga 121 174371 Rod Hinge 126 174372 Screw ThdrolI 130 17000616 Washer Spacer Mower Vented 131 19131606 Pulley Mandrel 133 72110506 Nut FIg Top Lock Cntr 9 16 184 173979 Washer 13 32 x 13 16 x 16 Ga 174357 Pulley I...

Page 48: ...TRACTOR MODEL NUMBER 917 276020 TRANSA LE MODEL NUMBER331 3000 51 65 68 85 60 12_ 121_ 79 SEALANT 97 20W50 01 205 KIT SEAL 48 ...

Page 49: ...8336 43 142965 Pin 153 170434 44 150797 Bolt 3 8 24 x 2 1 2 155 178337 46 184702 Spring neutral 310 3000 48 178320 Puck adjusting 310 3000 50 178343 Screw hex head washer cap screw dZT 1 4 20 x 3 4 51 169530 Lower cover 157 169548 52 169531 Geroter assembly 169 184701 53 144581 O ring 203 178338 54 161139 Charge pump housing 55 178321 Kit filter Gasket 10 X 16 X 4 24 Filter 56 169533 Charge manifo...

Page 50: ...TRACTOR oo MODEL NUMBER 917 276020 KOHLER ENGmNE MODEL NUMBER CV730 TYPE NUMBER 0017 CYLINDER HEAD VALVE AND BREATHER i 31 30 5 7 CRANKCASEJ 23_ 5 13 _ 5 12j_ 1 9 3 _ j X_7 0 5O ...

Page 51: ... cover breath 25 er Includes 16 17 29 26 29 25 313 03 S Grommet rubber 27 30 24 755 57 8 Kit breather separator Includes 29 31 34 31 M 545016 8 Screw hex f_ange M5x0 8x16 2 32 24 445 01 S Strap breather 33 24 126 44 S Bracket breather separator 34 24 112 12 S Spacer 35 24 326 55 S Hose breather DESCRIPTION 24 032 01 8 24 294 13 S 24 380 13 S 24 067 13 S 24 067 14 S 24 874 08 S 24 874 16 S 24 108 0...

Page 52: ...TRACTOR ooMODEL NUMBER 917 276020 KOHLERENGINE MODEL NUMBERCV730 TYPENUMBER0017 I BLOWER HOUSING AND BAFFLES i 7 6 52 ...

Page 53: ...Baffle valley 1 side 16 M 548025 S Screw hex cap M5x0 8x25 2 NOT ILLUSTRATED 17 54 755 09 S Kit 15 amp stator 24 096 85 S Cover blower housing inciudes 18 25 086 91 S Screw tapping 10 16xl 2 18 24 126 71 S Bracket stator wire 19 48 154 02 S C_ip cable 2 20 X 25 63 S Washer piain 1 4 21 24 584 01 S Module ignition 2 AIR INTAKE FILTRATION 22 M 545020 S Screw hex fiange KEY PART M5x0 8x20 4 NO NO DES...

Page 54: ...TRACTOR MODEL NUMBER 917 276020 KOHLER ENGmNE MODEL NUMBER CV730 TYPE NUMBER 0017 STARTING SYSTEM I 7 ENGUNE CONTROLS I 6 4 f t 27 18 j _j6 5 _2 54 ...

Page 55: ... 090 07 S Lever throttle actuator 16 X 20 1 S Washer lock 1 4 17 M 541050 S Nut hex flange M5xO 8 18 24 468 01 S Washer plain 5 5 mm 3 19 24 089 45 S Spring governor 20 M 446030 S Nut hex M4xO 7 21 24 090 13 S Lever throttle control 22 M 545020 S Screw hex flange M5xO Sx20 23 24 089 51 S Spring throttle limiter 24 24 090 05 S Lever choke 25 41 468 03 S Washer spring 1 4 26 M 403025 S Screw hex cap...

Page 56: ...TRACTOR oo MODEL NUMBER 917 276020 KOHLER ENGmNE MODEL NUMBER CV730 TYPE NUMBER 0017 CRANKSHAFT J 2 FUEL SYSTEM 1 EXHAUST I 8 s _ l 7 56 ...

Page 57: ...3 S 13 15 353 04 S 14 24 050 02 S NOT ILLUSTRATED 24 234 02 S 24 757 18 S 24 757 19 S 24 757 20 S 24 757 21 S 24 757 22 S DESCRIPTION Kit carburetor w gaskets includes 2 4 Gasket carburetor Carburetor assembly For information only not available separately Service with 24 234 02 8 Kits 24 757 18 8 24 757 19 S 24 757 20 S 24 757 21 S 24 757 22 S Gasket air cleaner base Stud MSx1 0x95 2 Nut hex flang...

Page 58: ...58 ...

Page 59: ...SS HILL 15 DEGREES MAX i_ WARNING To avoid serious injury operate your tractor up and down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes ...

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