Craftsman 917.27623, Owner'S Manual

Page 1: ...sly built engines Before start the you engine read and understand this Owner s Manual IMPORTANT Read and follow all Safety Rules and Instructions before operating this equipment For answers to your questions about this product Call 1 800 659 5917 Sears Craftsman Help Line 5 am 5 pm Mon Sat SEARS ROEBUCK AND CO HOFFMAN ESTATES IL 60179 U S A Visit our Craftsman website www sears com craftsman ...

Page 2: ...cause of operator abuse including but not limited to damage caused by towing objects beyond the capability of the riding equipment impacting objects that bend the frame or crankshaft or over speeding the engine Repairs necessary because of operator negligence including but not limited to elec trical and mechanical damage caused by improper storage failure to use the proper grade and amount of engi...

Page 3: ...es Be sure the area is clear of bystand ers before operating Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless abso lutely necessary Always look down and behind before and while backing 3 Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when...

Page 4: ...le adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be ...

Page 5: ...s and use extra caution when servicing them Check brake operation frequently Ad just and service as required Maintain or replace safety and instruc tion labels as necessary Be sure the area is clear of bystand ers before operating Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless abso lutely necessary Always look down and behind before and while backing Nev...

Page 6: ...Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest Sears service center See REPAIR PARTS section of this manual REPAIR PROTECTION AGREEMENTS Congratulations on making a smart pur chase Your new Craftsman product is designed and manufactured for years of dependable operation But like all products it may requ...

Page 7: ... Wheels q 4 Adjusting _1 Bar JJ_J double loop 4 Washers 3 8 x 3 4 x 14 Ga 4 Locknut 3 8 16 4 Whees O 4 Clevis Pins 4 Shoulder Bolt 1 Washer 17 32 x 1 3 16 x 12 Gauge 1 Knob Mower 2 Retainer Springs double loop 2 Flanged Pins 1 Oil Drain Tube For Future Use Slope Sheet Keys 2 Keys 7 ...

Page 8: ...ATTACH STEERING WHEEL 1 Remove Iocknut and large flat washer from steering shaft 2 Position front wheels of the tractor so they are pointing straight forward 3 Slide the steering sleeve over the steering shaft 4 Align tabs and press steering sleeve extension into bottom of steering wheel 5 Position steering wheel so cross bars are horizontal left to right and slide onto steering wheel adapter 6 Se...

Page 9: ...s lift lever plunger and raise attachment lift lever to its highest po sition 2 Release parking brake by depressing clutch brake pedal 3 Place gearshift lever in neutral N position 4 Roll tractor forward off skid TO DRIVE TRACTOR OFF SKID See Operation section for location and function of controls _WARNING Before starting read un derstand and follow all instructions in the Operation section of thi...

Page 10: ...ld be aligned so when the front suspension plate is lowered it should slide between the mower brackets 4 Lower attachment lift lever to lowest position 5 Cut plastic tie and lower front suspen sion plate 6 ATTACH FRONT PLATE From left side of mower position front plate as sembly between front mower brackets align holes position flanged pin notch vertically and insert the pin all the way The notch ...

Page 11: ...actor we wish to assure that you receive the best performance and satisfaction from this Quality Product Please review the following checklist Deflector Shield All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tight ened securely All tires are properly inflated For ship...

Page 12: ...identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER KEEP HANDS AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS SEE SAFETY RULES SECTION DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which...

Page 13: ... at tachments mounted to your tractor ATTACHMENT LIFT LEVER Used to raise and lower the mower deck or other attachments mounted to your tractor CHOKE CONTROL Used when starting a cold engine CLUTCH BRAKE PEDAL Used for declutching and braking the tractor and starting the engine GEARSHIFT LEVER Selects the speed and direction of the tractor HEIGHT ADJUSTMENT KNOB Used to adjust the mower cutting he...

Page 14: ...tion and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine IMPORTANT Leaving the ignition switch in any position other than STOP will cause the battery to discharge and go dead NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibili...

Page 15: ...uld be mowed twice Make the first cut relatively high the second to desired height TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutti...

Page 16: ...y of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil 1 Check engine oil with tractor on level ground 2 Unthread and remove oil fill cap dipstick wipe oil off Reinsert the dip s...

Page 17: ...tly for a few seconds and then continue to push the control in slowly This may re quire an engine warm up period from several seconds to several minutes depending on the temperature The attachments can be used during the engine warm up period and may require the choke control be pulled out slightly NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mi...

Page 18: ...e made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual At least once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your en...

Page 19: ...ECK REVERSE OPERATION ROS SYSTEM When the engine is running with the ignition switch in the engine ON posi tion and the attachment clutch engaged any attempt by the operator to shift into reverse should shut off the engine ROS ON Position Engine ON Position Normal Operating When the engine is running with the ignition switch in the ROS ON position and the attachment clutch engaged any attempt by t...

Page 20: ...t rear wheel by removing hub bolts 3 Remove filler plug from transaxle Oil level must be even with plug threads If necessary fill with SAE 30 motor oil API SG SL Replace filler plug 4 Reassemble wheel to hub o _ Transaxle Filler o o Plug 20 V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin...

Page 21: ... cartridge plate and nut 5 Reinstall air cleaner cover and secure by tightening knob Foam Cartridge Pre Cleaner Nut Rubber Knob Seal Cartridge Plate CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stub born dried gum fibers CLEAN AIR INTAKE COOLING AREAS To insure proper cooling m...

Page 22: ... REMOVE MOWER 1 Place attachment clutch in DISEN GAGED position 2 Lower attachment lift lever to its lowest position 3 Disengage belt tension rod from lock _ bracket CAUTION Belt tension rod is spring loaded Have a tight grip on rod and re lease slowly 4 Remove mower belt from electric clutch pulley 5 DISCONNECT REAR MOWER PINS FIRST Pull out the spring loaded pin disconnect suspension arm from pi...

Page 23: ...s are equal in length If links are not equal in length adjust one link to same length as other link To lower front of blade loosen nut C on both front links an equal number of turns NOTE Each full turn of nut C will change distance B by approximately 3 16 When distance B is 1 8 to 1 2 lower at front than rear tighten nut D against trunnion on both front links To raise front of blade loosen nut D f...

Page 24: ...m electric clutch pulley both mandrel pulleys and all idler pul leys MOWER DRIVE BELT INSTALLATION 1 Install belt around both mandrel pulleys and around idler pulleys as shown 2 Install belt onto electric clutch pulley IMPORTANT Check belt for proper rout ing in all mower pulley grooves 3 Reassemble R H and L H mandrel covers Securely tighten all screws 4 Engage belt tension rod on locking bracket...

Page 25: ...re distance between brake oper ating arm and nut A on brake rod 3 If distance is other than 1 3 4 loosen jam nut and turn nut A until distance becomes 1 3 4 Retighten jam nut against nut A Road test tractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than five 5 feet in highest gear further maintenance is neces sary Replace brake pads or...

Page 26: ...Keep sparks flame and smoking materials away from bat teries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BAT TERY in the MAINTENANCE section of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT Your tractor is equipped with a 12 volt system The other vehicle must also be a 12 ...

Page 27: ...HOOD AND GRILL AS SEMBLY 1 Raise hood 2 Unsnap headlight wire connector 3 Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor 4 When replacing hood be sure to re connect the headlight wire connector Hood Headlight Wire Connector ENGINE Maintenance repair or replacement of the emission control devices and systems which are being done at the customers ex pense ma...

Page 28: ...ly see TO ADJUST THROTTLE CONTROL CABLE in the Service and Adjustments section of this manual With engine off turn idle fuel adjust ing needle in clockwise closing it finger tight and then turn out counter clockwise 1 turn FINAL SETTING 1 Start engine and allow to warm for five minutes Make final adjustments with engine running and shift motion control lever in neutral N position NOTE The high idl...

Page 29: ...g in essential fuel system parts such as carburetor fuel hose or tank during storage Also alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can dam age the fuel system of an engine while in storage Empty the fuel tank by starting the en gine and letting it run until the fuel lines and ca...

Page 30: ...aged wiring 4 Faulty solenoid or starter CORRECTION 1 Fill fuel tank 2 See TO START ENGINE in Operation section 3 Wait several minutes before attempting to start 4 Replace spark plug 5 Clean replace air filter 6 Replace fuel filter 7 Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter 8 Check all wiring 9 See To Adjust Carburetor in Service and Adjustments sectio...

Page 31: ...To Adjust Carburetor in Service and Adjustments section 15 Engine valves out of 15 Contact a Sears or other adjustment qualified service center Excessive 1 Worn bent or loose blade 1 Replace blade vibration Tighten blade bolt 2 Bent blade mandrel 2 Contact a Sears or other Engine dies when tractor is shifted into reverse Engine continues to run when operator leaves seat with attach ment clutch eng...

Page 32: ...itch 4 Loose or damaged wiring 5 Blown fuse 1 Bad battery cell s 2 Poor cable connections 3 Faulty regulator if so equipped 4 Faulty alternator Engine throttle control not set between half and full speed fast position before stopping engine 2 Replace mower drive belt 3 Replace idler pulley 4 Contact a Sears or other qualified service center 1 Place throttle control in FAST position 2 Shift to slow...

Page 33: ...BROWN BLACK O IGNITION SWITCH POSITION CIRCUIT MAKE OFF M G A1 RUN OVERRIDE B A1 RUN B A1 L A2 START B S A1 NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS THE ENGINE IS SPEEDED UP THE LIGHTS HEADLI...

Page 34: ...ELECTRICAL TRACTOR MODEL NUMBER 917 276230 40 96 34 J 52 I j i 193394B_ 34 ...

Page 35: ...152J Bulb Light 25 185456 Cable Battery 26 108824X Fuse 27 73510400 Nut Keps Hex 1 4 20 uric 28 170697 Cable Ground 29 192749 Switch Plunger 30 193350 Switch Ign 33 140403 Key ignition 34 110712X Switch Light Reset 40 193394 Harness Ign 42 154336 Cover Terminal 45 122822X Ammeter 50 174652 Switch PTO 52 141940 Protection Wire Loop 79 175242 Bulbholder Asm Incan Descent 95 193666 Bracket ROS 96 104...

Page 36: ...BER 917 276230 CHASSIS AND ENCLOSURES 14 130 28 21 2 _20 19 chassis stealth II 3 vgt 31 17 16 148 _156 130 139 6 17 122 150 122 156 172 146 143 14__130 17 50 44 17 17 17 85 86 7O 17 169 t_ 84 17 17 63 60__ 24 17 _66 36 ...

Page 37: ...ket Spnsn Front Rh 165 45 187270 Bracket Chassis 167 50 175476 Bracket Chassis Front 169 58 183569 Bracket Fender 172 60 17060620 Screw 3 8 16 x 1 1 4 63 19131614 Washer 13 32 x 1 x 14 Ga 66 17490608 Screw 3 8 16 x 1 2 67 156973 Guide Belt Gear Drive PART NO 17490508 188578 188164 193923 74780716 STD551143 180374 17580520 192512 191611 74780716 DESCRIPTION ScrewThdrol 5 16 18 x 1 2 Guide Belt Up S...

Page 38: ...TRACTOR MODEL NUMBER 917 276230 GROUND DRIVE 39_ 42 40 41 38 36 _ 37 6 29 _ 68 64 J 35_ 117_ 37 38 34 24 69 52 65 48 57 157 155 54 66 15 23 67 drive 9 vgt 62 38 ...

Page 39: ... V Belt 17 126909X Spring 57 141756 Bracket Shift Rod Hi Lo 18 137104 Lever Brake 59 122253X Shift Rod Hi Lo 19 136926 Cam Brake Disc 60 122268X Spring Clip Connecting Link 21 23260412 Screw Flat Head 1 4 28 x 314 61 184787 Pulley Transaxle 22 194121 Lever Asm Shift ROS 62 STD551143 Washer Lock 7 16 23 106932X Knob 63 74780720 Bolt Fin Hex 7 16 14 x 1 1 4 24 136925 Support Puck Brake 64 154752 Sha...

Page 40: ...TRACTOR MODEL NUMBER 917 276230 STEERING ASSEMBLY 23 34 33 32 6 29 28 36 15 1313 i I _ 1 I I i I I I I Ill k I 8 J 18 X__ steering 20 vgt 52 J J 4O ...

Page 41: ...rden Washer 25t32 x 1 5t8 x 16 Ga Ring Klip T5304 75 Cap Spindle Bolt Fin Hex 5 8 11 x 2 3 4 Spacer Bearing Axle Front Nut Lock Flange 5 8 11 uric Washer 25t32 x 1 1 4 x 16 Ga Washer Lock Hvy Hlcl Spr 3 8 Nut Crown Lock 3 8 24 unf Shaft Asm Steering Draglink Vgt Support Asm Steering Vgt Boot Steering Adapter Wheel Steering Bushing Strg BIk Screw insert Wheel Steering Bearing Col Strg Screw 3 8 16 ...

Page 42: ...t Cap Asm Control Throttle Screw 10 x 3 4 Single Lead Hex Control Choke Bushing Stem Tank Fuel Fuel Line Spark Arrester Kit Clamp Hose ScrewTT 3 8 16 x 2 1 4 unc KEY PART NO NO DESCRIPTION 40 17490664 Screw TT 3 8 16 x 4 unc 41 126197X Washer 1 1 20D x 15 32 ID x 250 42 STD551143 Washer Lock 7 16 47 175288 Bushing 62 146629 Shield Heat Muffler 69 24 041 49 Gasket 70 175545 Tube Exhaust LH 71 17554...

Page 43: ... Hinged Nut Crownlock 3 8 16 unc Spring Seat Cprsn Bolt 5 16 18 uncx 3 4 wlSems Pan Seat Bracket Mounting Switch Bushing Snap KEY PART NO NO DESCRIPTION 14 72050412 15 121249X 16 123740X 17 123976X 18 19171912 19 166369 20 124238X 21 171852 37 STD541450 Bolt Carriage 1 4 20 x 1 1 2 Spacer Split Spring Cprsn Nut Lock 1 4 Lge Fig Gr 5 Washer 17 32 x 1 3 16 x 12 Ga Knob Seat Cap Spring Seat Bolt Shou...

Page 44: ...YDTY 193484 Decal V Belt Schematic 193485 DESCRIPTION Decal Repl Parts Decal Engine Logo Decal Battery DngelPoi Decal Insert Strg Decal Battery Decal Mower Upstop Decal Engine Reflector Taillight Decal RH Decal LH Pad Footrest LH Pad Footrest RH Manual Owner s Eng Manual Owner s Span WHEELS TIRES 3 10 5 KEY PART NO NO 1 59192 2 65139 3 106228X417 4 8134H 5 106230X 6 278H 7 9040H 8 104757X428 9 105...

Page 45: ... 43 123934X Button Plunger 70 145212 Spring 0 62 OD x 2 125 72 110452X Link Lift 73 73350600 Retainer Spring 74 187277 Retainer Spring 75 175805 Nut Jam Hex 1 2 13 uric 76 175560 Nut Lock 1 2 13 unc 77 176205 Trunnion Infin Height 78 175689 Nut Special 79 187276 Washer 13 32 x 518 x 16 Ga 85 189013 Spring Compression Inf Hgt 86 188528 Pin Cotter 3 32 x 1 2 Rod Adj Lift lift rh 17 DESCRIPTION Knob ...

Page 46: ...MOW_ R DECK _p AC_OP _v v 46 5 57 56 33 6O 25 Z7 rno _er_deok 54 _ 46 ...

Page 47: ...ion Rear 36 19131316 Washer 13 32 x 13 16 x 16 Ga 38 188657 Spring Compression 39 187284 Pulley Idler Stationary 42 165723 Spacer Retainer 43 187278 Arm Idler 46 137729 Screw Thdroll 1 4 20 x 518 47 191273 V Belt Mower 49 73900600 Nut Lock Fig 3 8 16 unc 50 72110616 Bolt Carr 3 8 16 x 2 51 72110610 Bolt 52 188460 Pulley Idler Clutching 56 155986 Bar Pnt Adj 57 156941 Pin Head Rivet 58 187342 Baffl...

Page 48: ...TRANSAXLE TRACTOR MODEL NUMBER 917 276230 8O 14 74 7O 84 99___66 85 _Q 87 _ 88 _l 90 _ 91_ 94 _o 73 25 24 48 ...

Page 49: ... 136984 Gearcase Reverse Idler Shaft 84 5384J and Bearings R H Includes 85 2978J Key No s 17 18 25 33 50 63 86 633A85 77 and 82 87 8739H1 Dowel Pin 88 4924H Needle Bearing 89 19151516 Thrust Bearing Race 90 110542X 4th Reduction Gear Shaft 91 19181511 4th Reduction Gear Spacer 92 75J Thrust Bearing Race Gate Lower Shift 93 6274H Gearcase and Bearings LH 94 76020412 Includes Key umbers 18 25 49 96 ...

Page 50: ...R 917 276230 KOHLER ENGINE MODEL NUMBER CV730 0029 YLINDER HEAD VALVE AND BREATHER I j6 3 3O 5 4 28 27_ _ CRANKCASEJ 2 4 022 20 18 15 10 23 _ _ 25 _ _ 2_ 24 26 6 X_ 7 _J 7 4 14 15 _ 117 1 J i _ _ 3 14 I Q 11 _ 4 12 j_ 5O ...

Page 51: ...1 34 Screw hex flange MSx0 Sx16 2 Strap breather Bracket breather separator Spacer Hose breather 31 24 445 02 S 32 24 126 44 S 33 24 112 12 S 35 24 326 55 S 1 24 032 01 S Seal front oil 2 Crankcase USE Miniblock 24 782 14 3 24 294 13 S Fitting 4 24 380 13 S Pin locating 6 5 24 067 13 S Connecting Rod Std 2 24 067 14 S Connecting Rod 25 2 6 24 874 08 S Piston w Ring Set Std 2 Includes 7 8 24 874 16...

Page 52: ...TRACTOR MODEL NUMBER 917 276230 KOHLER ENGINE MODEL NUMBER CV730 0029 IGNITION ELECTRICAL I 20_ 19 _ 7 16_ 17 t AIR INTAKE BLOWER HOUSING AND BAFFLESJ 7 6 3 52 ...

Page 53: ...w hex flange M5x0 Sxl 6 4 M 545016 S Screw hex flange M5x0 Sxl 6 3 5 M 545020 S Screw hex flange M5x0 Sx20 4 6 M 645016 S Screw hex flange M6x1 0xl 6 6 7 24 146 16 S Plate backing 2 side 8 24 146 20 S Plate backing 1 side 9 24 063 39 S Baffle cylinder barrel 2 side 10 24 063 58 S Baffle cylinder barrel 1 side 11 M 545010 S Screw hex flange M5x0 Sxl 0 2 12 24 063 14 S Baffle valley 2 side 13 24 063...

Page 54: ...TRACTOR MODEL NUMBER 917 276230 KOHLER ENGINE MODEL NUMBER CV730 0029 STARTING SYSTEM I _ 6 7 ENGINE CONTROLS J 25 26 OIL PAN LUBRICATION J Ot _8 18 _ 11 J_ 187_ 17 o_ _ 0 16 54 ...

Page 55: ...112 27 S Spacer 16 24 090 47 S Lever throttle actuator 17 24 468 20 S Washer plain 18 M 446030 S Nut hex M4x0 7 19 24 090 13 S Lever throttle control 20 24 468 01 S Washer plain 5 5 mm 3 21 M 545020 S Screw hex flange M5x0 8x20 22 24 090 05 S Lever choke 23 41 468 03 S Washer spring 1 4 24 M 403025 S Screw hex cap M4x0 7x25 25 24 079 22 S Linkage choke 26 24 089 55 S Spring throttle limiter 27 24 ...

Page 56: ...TRACTOR MODEL NUMBER 917 276230 KOHLER ENGINE MODEL NUMBER CV730 0029 CRANKSHAFT I ml EXHAUST J FUEL SYSTEMJ 1 4 7 7 10 o d 1 7 8 14 _F 7 7 _ _ 7 11 12 13 56 ...

Page 57: ...53 03 S 7 25 237 14 S 8 24 086 12 S 9 24 393 16 S 10 24 100 01 S 11 24 353 03 S 12 15 353 04 S 13 24 050 10 S 14 47 154 01 S NOT ILLUSTRATED 24 234 02 S 24 757 18 S 24 757 19 S 24 757 20 S 24 757 21 S 24 757 22 S Kit carburetor w gaskets includes 2 3 Gasket carburetor Gasket air cleaner base Stud M6x1 0x95 2 Nut hex flange M6x1 0 2 Line fuel 14 Clamp hose 6 Screw hex cap M6x1 7x18 2 Pump fuel puls...

Page 58: ...es greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes I Fotd this page along dotted line indicated above 2 Ho_d page before you so that its teft edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hitl slope you want to measure 4 Compare the angl...

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