Craftsman 919.152144, Owner'S Manual

Page 1: ...fety Guidelines Assembly Operation Maintenance Service and Adjustments Troubleshooting Repair Parts CAUTION Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman A02265 Rev 3 9 1 04 ...

Page 2: ... due to a defect in material or workmanship within one year from the date of purchase Sears will at its option repair or replace it free of charge Contact your nearest Sears Service Center 1 800 4 MY HOME _ to arrange for repair or return the Air Compressor to the place of purchase for replacement If this Air Compressor is used for commercial or rental purposes this warranty applies for only ninet...

Page 3: ... hazardous situation which if not avoided _ result in miner or moderate injury _Used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other rep...

Page 4: ...gth of hose explosion may be required Store flammable materials in a secure location away from compressor Restricting any of the compressor ventilation openings will cause serious overheating and could cause fire Unattended operation of this product could result in personal injury or property damage To reduce the risk of fire do not allow the compressor to operate unattended Never place objects ag...

Page 5: ...tank or its attachments The tank is designed to withstand specific operating pressures Never make adjustments or parts substitutions to alter the factory set operating pressures For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outlet if net equipped of your compressor Follow the equipment manufacturers recommendation and never exceed the max...

Page 6: ...rounding instructions protection WARNING Risk to Breathing What Could _en How To Prevent it The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides weed ki...

Page 7: ...e damaged or injury if they come into contact with you removed or your clothing Attempting to operate compressor with Any repairs required on this product damaged or missing parts or should be performed by authorized attempting to repair compressor with service center personnel protective shrouds removed can expose you to moving parts and can result in serious injury WARNING Risk of Falling What C...

Page 8: ...rounding instructions protection WARNING Risk to Breathing What Could _en How To Prevent it The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides weed ki...

Page 9: ...ank begins to build It builds to a certain high pressure before the motor automatically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts off is called cut out pressure Branch Circuit Circuit carrying electricity from electrical panel to outlet This unit is capable of powering the following accessories The accessories are available...

Page 10: ...e following illustrations The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances 1 The cord set and plug with this unit contains a grounding pin This plug MUST be used with a grounded outlet must be installed and grounded in accordance with all local codes and ordinances 2 Make sure the outlet being used has the same configuratio...

Page 11: ...e and Circuit Protection Refer to the specification chart for the voltage and minimum branch circuit requirements _Risk of Unsafe Operation Certain air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage supply to circuit must comply with the National Electrical Code 2 Circuit is not used to supply any other electrical needs 3 Extension cords comply with s...

Page 12: ...e by popping out at its factory set pressure slightly higher than the pressure switch cut out setting Outlet Pressure Gauge The outlet pressure gauge indicates the air pressure available at the outlet side of the regulator This pressure is controlled by the regulator and is always less than or equal to the tank pressure Regulator Tank Pressure Gauge The tank pressure gauge indicates the reserve ai...

Page 13: ... is required before the air compressor is put into service and when the check valve or a complete compressor pump has been replaced 1 Make sure the On Auto Off lever is in the OFF position 2 Plug the power cord into the correct branch circuit receptacle Refer to Voltage and Circuit Protection paragraph in the Installation section of this manual 3 Open the drain valve counter clockwise fully to per...

Page 14: ...w to Start 1 Turn the On Auto Off lever to AUTO and allow tank pressure to build Motor will stop when tank pressure reaches cut out pressure 2 Pull the regulator knob out and turn clockwise to increase pressure When the desired pressure is reached push knob in to lock in place The compressor is ready for use pressure causes a hazardous risk of bursting Check the manufacturer s maximum pressure rat...

Page 15: ... sure that the safety valve operates freely If the valve is stuck or does not operate smoothly it must be replaced with the same type of valve To Drain Tank 1 Set the On Auto Off lever to OFF and unplug unit 2 Pull the regulator knob out and turn counterclockwise to set the outlet pressure to zero 3 Remove the air tool or accessory 4 Pull ring on safety valve allowing air to bleed from the tank un...

Page 16: ...ocal hardware store 4 Unscrew the check valve turn counter clockwise using a socket wrench 5 Make sure the valve disc moves freely inside the check valve and the spring holds the disc in the upper closed position The check valve may be cleaned with a solvent such as paint and varnish remove To Replace or Clean Check Valve 1 Release all air pressure from air tank See To Drain Tank in the Maintenanc...

Page 17: ... the regulator 6 Assemble the regulator and orient as shown Regulator NOTE Arrow indicates flow of air Make sure it is pointing in the direction of air flow 4 Remove the regulator 5 Apply pipe sealant tape to the nipple on the standpipe 7 8 Reapply pipe sealant to outlet pressure gauge and quick connect Reassemble outlet pressure gauge and quick connect Orient outlet pressure gauge to read correct...

Page 18: ...Release safety valve ring 6 Drain water from air tank by opening drain valve on bottom of tank Risk of Bursting Water will condense in the air tank If not drained water will corrode and weaken the air tank causing a risk of air tank rupture 7 After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release all air pressure The valve can then be removed cleaned...

Page 19: ... not tight enough Check valve seat damaged Defective pressure switch release valve Defective air tank Leaking seal Move On Auto Off lever to the OFF position if the unit does not shut off contact a Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution Do Not Overtighten A defective check valve resul...

Page 20: ... following the instructions in the Description of Operation paragraph in the Operation Section NOTE Adjust the regulated pressure under flow conditions while accessory is bein used Operate safety valve manually by pulling on ring If valve still leaks it should be replaced Remove and clean or replace Decrease amount of air usage Check the accessory air requirement If it is higher than the SCFM or p...

Page 21: ...or proper gauge wire and cord length Remove and clean or replace Check wiring connection inside pressure switch and terminal box area Have checked by a Trained Service Technician Have checked by a Trained Service Technician Do not operate the compressor in the paint spray area See flammable vapor warning Bleed the line by pushing the lever on the pressure switch to the off position if the valve do...

Page 22: ...Air Compressor Model Number 9t9 152t44 1 4 15 5 26 11 10 8 s A02265 22 ENG ...

Page 23: ... 10 D20675 Quick Connect 1 4 NPT 11 Z D27212 Gauge 2 2 used 12 SS 2071 Nipple 1 4 18 NPT X 1 5 14 SSP 6021 Bushing Reducer 1 8 1 4NPT 15 Z D27226 Pressure Switch 18 D27022 Check Valve 19 CAC 1254 Pump Isolator 4 used 20 4 Pump Assembly 21 CAC 1206 1 Hose Clamp 24 LA 3092 1 Label Drain Tank Eng Spa 26 D26618 Cord Assembly 28 LA 3108 Label Hot Surface 33 D30073 Label Sears Performance 34 D21921 Labe...

Page 24: ...Air Compressor Model Number 919 152144 23 7 Torque 30 45 in dbs 13 18 5 1 11 2 11 1 7 6 Torque 3 45 55 19 2O Hand Tight Torque 10 in qbs Max A02265 24 ENG ...

Page 25: ...w 8 32X 375 344 Pump Isolator 5 used Washer Screws 10 24 x 7 8 4 used Motor Cord Hose Clamp Hose 1 4 lD X 10 Length Screw 10 9X 50 Plastite 5 used Motor Brush Replacement Support Handle Notlllustrated LA 3270 A02265 Label Warning Eng Span Operators Manual x D24721 Isolator Kit KK 4929 Fastener Kit KK 4964 Connecting Rod Kit D30324 Ring Kit Z A04615 Sub Pump Assembly REPLACEMENT BRUSHES FOR MOTOR M...

Page 26: ...r de aire Craftsman fallase debido a defectos de materiales o de fabricaci6n dentro del ano de su fecha de compra Sears a su opci6n Io reparara o reemplazara sin costo alguno Comunfquese con el Centro de Servicio Sears mas cercano 1 800 4 MY HOME para coordinar su reparaci6n o devuelva el compresor de aire al lugar donde Io compr6 para que Io cambien Si este compresor de aire se usase con fines co...

Page 27: ... si no es evitada podria resultar en lesiones menores o moderadas Usado sin el simbolo de seguridad de alerta indica una situaci6n potencialmente riesgosa la que si no es evitada podria causar da_os en la propiedad _ Algunos tipos de aserrin creados por m quinas electricas de lijado aserrado amolado perforado u otras actividades de la construcci6n contienen materiales quimicos conocidos en el Esta...

Page 28: ...e producto mientras el miemo est_ en funcionamiento paede reeultar en leeiones personalee o daSos a la propiedad Rata reducir el riesgo de incendio no permita que el compresor opere deeatendido En un area de rociado de materiales inflamables ubique al compresor pot Io menos a 6 1m 20 pies de dietancia del _rea de rociado Podria requerirse una extensi6n de la manguera AImacene los materiales inflam...

Page 29: ...rramientae neum _ticas pistolas rociadoras accesorios activados por aire cubi ertas y otros objetos inflables puede eausar su exploei6n o ser arrojados pudiendo ocasionar serias lesiones Para un control esencial de la presi6n debe usted instalar un regulador y un medidor de presi6n a la salida del aire de su cornpresor Si no estuviese equipado Siga las recornendaciones de los fabricantes de su equ...

Page 30: ... puesta a tierra ADVERTENCIA Riesgo de Inhalaci6n qu_ puede occurrir c6mo prevenirlo El aire comprimido proveniente del compresor no es sano para respirar El chorro de aire puede contener monSxido de carbons vapores t6xicos o particulas sSlidas provenientes del tanque La inhalaei6n de dichos eontaminantes puede llegar a eausar serias lesiones o la muerte El rociado de materiales tales como pintura...

Page 31: ...s sus cubiertas removidas o daSadas leeiones si elias entraran en contacto con usted o sus ropas Intentar operar el eompresor con sus par Cualquier reparaci6n requerida por este tes daSadas o faltantee o la reparaci6n del producto debe ser efeetuada per personal oompresor con sus protecciones removidas autorizado de los servioentros puede exponeflo a ueted a partee movibles que poddan resultar en ...

Page 32: ...acibn Lasegura qu_ puede occurrir La operacion insegura de eu compreeor de aire podria ocaeionarle serias leeionee o la muerte a usted u otros c6mo prevenirlo Revise y comprenda todas lae inetruecionee y advertenciae contenidae en eete manual Familiariceee con Ice m_todos de operaci6n y control del compreeor de sire Mantenga libre la zona de operacionee de persona alguna animalee domeeticos y obet...

Page 33: ...nciende y comienza a funcionar la presi6n de aire en el tanque comienza a aumentar Aumenta hasta un valor de presi6n alto fijado en fAbrica antes de que el motor automAticamente se apague protegiendo a su tanque de aire de presiones mas altas que su capacidad La presi6n alta a la cual el motor se apaga se llama presi6n mAxima de corte Ramal Circuito elSctrico que transporta electricidad desde el p...

Page 34: ...lizado con un toma corriente que haya side instalado y conectado a tierra de acuerdo a todos los c6digos y ordenanzas locales que ser_ utilizado tenga la misma configuraci6n que el enchufe de conexi6n a tierra NO UTILICE UN ADAPTADOR Ver figura Enchufe _ Toma I _ _ corrientes I r _ 4V conectados _ a tierra Espiga de conexibn a tierra 3 Inspeccione el enchufe y su cord6n antes de cada uso No use si...

Page 35: ...rotecci6n del voltaje y del circuito Acerca del voltaje y la minima cantidad de circuitos requeridos refiSrase al cuadro de especificaciones _ Riesgo de Operacidn Lasegura Ciertos compresores de aire pueden set operades en un circuito de 15 A siempre que se cumplan las siguientes condiciones 1 Que el voltaje suministrado a travSs de los ramales del circuito sea de 15 A 2 Que el circuito no sea uti...

Page 36: ...elevada saltando de acuerdo a los valores prefijados en f_brica ligeramente superiores a los de presi6n de corte de la Ilave interruptora Man6metro para controlar la preei6n de salida Este man6metro indicara la presi6n de aire disponible a la salida del regulador Esta presi6n est_ controlada per el regulador yes siempre menor o igual que la presi6n del tanque Manbmetre de la presi6n del tanque El ...

Page 37: ...an ocurrir sedos daSos Este procedimiento es necesario antes de porter en servicio al compresor de aire y cuando la v_Jvula reguladora o la bomba completa del compresor haya sido reemplazada 1 AsegOreseque la palanca On Auto Off este en la posici6n OFF 2 Enchufe el cable de alimentaci6n en el receptaculo del ramal del circuito correcto Referirse al parrafo Protecci6n del voltaje y del circuito en ...

Page 38: ...set la causa de riesgo de explosi6n Verifique los valores de m_xima preei6n dados per el fabficante de las herramientas neum_ticas y los accesorios La presi6n de ealida del regulador jam_s debe exceder los valores de maxima presi6n especificadoe C6mo poner en marcha 1 Mueva la palanca On Auto Off a la posici6n AUTO y deje que se incremente la presi6n del tanque El motor se detendra una vez alcanza...

Page 39: ...emente si la valvula quedase trabada o no trabajara c6modamente deber_ ser reemplazada per el mismo tipo de v_lvula C6mo drenar el tanque 1 Apagar la unidad colocando el interruptor en On Auto OFF en OFF 2 Tire de la perilla del regulador y gire en sentido contrario alas agujas de reloj para establecer la salida de presi6n en cero 3 Rernueva la herramienta neurn_tica o el accesorio 4 Tire del are ...

Page 40: ...era ver la lista de partes del manual o compre una abrazadera estandar en cualquier comercio de ferreteria 4 Desenrosque la valvula reguladora gire en sentido antihorario utilizando una Ilave tubular 5 AsegLirese que el disco de la v_lvula se mueva libremente dentro de la v_lvula reguladora y que el resorte sujete al disco en posiciOn erguida y cerrada La v_lvula reguladora puede ser limpiada con ...

Page 41: ...or y orientelo de acuerdo a Io mostrado NOTA La flecha indica el sentido del flujo del aire AsegQrese que este apuntando a la direcci6n en la que fluye el aire 7 4 Extraiga el regulador 5 Aplique cinta selladora de caSerias sobre el niple del tube vertical Reaplique sellador de caSerfas al man6metro de presi6n externa y a la conexi6n r_pida Rearme el man6metro de presi6n de salida y el conector r_...

Page 42: ... de seguridad 6 Drene el agua del tanque de aire abriendo la vAIvula de drenaje ubicada en el rondo del tanque Riesgo de Explesi6n El agua se condensa dentro del tanque de aire Si no se drena ella corroer_ debilitando la paredes del tanque de aire eriginande un riesgo de ruptura de sus paredes 7 Una vez que el agua haya sido drenada cierre la v_lvula de drenaje NOTA Si la valvula de drenaje estuvi...

Page 43: ...t_n suficientemente ajustadas Tanque de aire defectuoso CORRECCION Mueva la palanca On Auto Off a la posici6n OFF si el equipo no corta contacte a un t6cnico calificado para el servicio Contacte a un tecnico de servicio calificado Ajuste las conexiones en las que el aire puede ser escuchado escap_ndose Verifique las conexiones con soluci6n jabonosa y agua NO SOBREAJUSTE El tanque de aire debe ser ...

Page 44: ...do Orificio en la manguera V_lvula reguladora restringida P6rdida de aire Regulador daSado Regulador daSado CORREOOION Si hubiese una ca da excesiva de presi6n durante el uso del accesorio ajuste el regulador de acuerdo alas instrucciones de la secci6n Operaci6n NOTA Ajuste la presi6n regulada bajo condiciones de flujo mientras se este usando el accesorio Disminuya la cantidad de uso de aire Verif...

Page 45: ...ico No useun fusible o interruptorautomaticocon valores que excedan los especificados para la rama de su circuito Verifique el uso del fusible adecuado Debe usarse un fusible de acci6n retardada Verifique la existencia de problemas con el bajo voltaje Verifique la extensi6n del conductor el6ctrico Desconecte los otros artefactos el_ctricos del circuito u opere el compresor en su ramal de circuito ...

Page 46: ...A02265 46 SP ...

Page 47: ...r hacer una compra inteligente Su nueva unidad Craftsman est diseflada y fabricada para aflos de operaci6n confiable pero como todos los productos de calidad podrian requirir reparaciones de vez en cuando Ahi es cuando el Contrato de Proteccion para Reparaciones le puede ahorrar dinero y molestias Compre ahora un Contrato de Proteccidn para Reparaciones y protejase contra apuros y gastos nesperado...

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