Craftsman 919.165281, Owner'S Manual

Page 1: ... Guidelines Assembly Operation Maintenance Service and Adjustments Troubleshooting Repair Parts CAUTION Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www eears com craftsman D27354 RevO 8 23 02 ...

Page 2: ... a defect in material er workmanship within one year from the date of purchase RETURN IT TO THE NEAREST SEARS REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL REPAIR IT FREE OF CHARGE If purchased from Orchard Supply Hardware return to the nearest Orchard Store and Orchard will repair it free of charge If this air compressor is used fer commercial er rental purposes the warranty will appl...

Page 3: ...rt symbol indicates a potentially hazardous situation which if not avoided may result in property damaae IhSl_o IL 1 hnlb Y _l_ d _ IP _l_o l o _ P SAVE THESE INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT Some dust created by power sanding sawi...

Page 4: ...educe the risk of fire do not allow the compressor to operate unattended How To Prevent It Always operate the compressor in a well ventilated area free of combustible materials gasoline or solvent vapors If spraying flammable materials locate compressor at least 20 feet away from spray area An additional length of hose may be required Store flammable materials in a secure location away from compre...

Page 5: ...ding the pressure rating of air tools spray guns air operated accessories tires and other inflatables cart cause them to explode or fly apart and could result in serious injury For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outlet if not equipped of your compressor Follow the equipment manufacturers recommendation and never exceed the maxi...

Page 6: ...e and adequate fuse protection f 1 N 1 l WARNING Risk to Breathing WHAT CAN HAPPEN The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides weed killers may...

Page 7: ... covers which are damaged or come into contact with you or your removed clothing Attempting to operate compressor with Any repairs required on this product damaged or missing parts or attempting should be performed by authorized to repair compressor with protective service center personnel shrouds removed can expose you to moving parts and can result in serious injury r 1 J 11 RISK OF FALLING L_ W...

Page 8: ...ur destination 1 I I I It WARNING Risk Unsafe Operation WHAT CAN HAPPEN Unsafe operation of your air compressor could lead to senous injury or death to you or others HOW TO PREVENT IT Review and understand all instructions and warnings in this manual Become familiar with the operation and controls of the air comprasson Keep operating area clear of all persons 3ets and obstacles Keep children away ...

Page 9: ...ld It builds to a certain high pressure before the motor automatically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts off is called cut out pressure Branch Circuit Circuit carrying electricity from electrical panel to outlet This unit is capable of powering the following Accessories The accessories are available through the curr...

Page 10: ...ions The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances 1 The cord set and plug with this unit contains a grounding pin This plug MUST be used with a grounded outlet IMPORTANT The outlet being used must be installed and grounded in accordance with all local codes and ordinances 2 Make sure the outlet being used has the same c...

Page 11: ...the Specification Chart for the voltage and minimum branch circuit requirements Certain air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage supply through branch circuit is 15 amps 2 Circuit is not used to supply any other electrical needs lights appliances etc 3 Extension cords comply with specifications 4 Circuit is equipped with a 15 amp circuit bre...

Page 12: ...y popping out at its factory set pressure slightly higher than the pressure switch cut out setting Outlet Pressure Gauge The outlet pressure gauge indicates the air pressure available at the outlet side of the regulator This pressure is controlled by the regulator and is always less than or equal to the tank pressure D27354 Tank Pressure Gauge The tank pressure gauge indicates the reserve air pres...

Page 13: ... are not closely followed This procedure is required before the air compressor is put into service and when the check valve or a complete compressor pump has been replaced 1 Make sure the On Auto Off lever is in the OFF position 2 Plug the power cord into the correct branch circuit receptacle Refer to Voltage and Circuit Protection paragraph in the Installation section of this manual 3 Open the dr...

Page 14: ...g for air tools and accessories The regulator outlet pressure must never exceed the maximum pressure rating How to Start 1 Turn the On Auto Off lever to AUTO and allow tank pressure to build Motor will stop when tank pressure reaches cut out pressure 2 Pull the regulator knob out and turn clockwise to increase pressure When the desired pressure is reached push knob in to lock in place The compress...

Page 15: ...alve operates freely If the valve is stuck or does not operate smoothly it must be replaced with the same type of valve To Drain Tank 1 Set the On Auto Off lever to OFF 2 Pull the regulator knob out and turn counterclockwise to set the outlet pressure to zero 3 Remove the air tool or accessory 4 Pull ring on safety valve allowing air to bleed from the tank until tank pressure is approximately 20 p...

Page 16: ...rom air tank See To Drain Tank in the Maintenance section 2 Unplug unit 3 Remove the hose by removing the hose clamp NOTE The hose clamp is not reusable You must purchase a new hose clamp see the Parts List Manual or purchase a standard hose clamp at a local hardware store 5 Unscrew the check valve turn counterclockwise using a socket wrench 6 Make sure the valve disc moves freely inside the check...

Page 17: ... 4 Remove the regulator 5 Apply pipe sealant tape to the nipple on the standpipe 6 Assemble the regulator and orient as shown NOTE Arrow indicates flow of air Make sure it is pointing in the direction of air flow 7 8 Reapply pipe sealant to outlet pressure gauge and quick connect Reassemble outlet pressure gauge and quick connect Orient outlet pressure gauge to read correctly Tighten connect with ...

Page 18: ...ressure is approximately 20 psi Release safety valve ring 6 Drain water from air tank by opening drain valve on bottom of tank Water will condense in the air tank If not drained water will corrode and weaken the air tank causing a risk of air tank rupture 7 After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release all air pressure The valve can then be ...

Page 19: ...between head and valve plate Air leak from safety valve Knocking Noise Possible defect in safety valve Possible defect in safety valve CORRECTION Move On Auto Off lever to the OFF position if the unit does not shut off contact a Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution Do Not Overti 1ht...

Page 20: ...used adjust the regulator following the instructions in the Description of Operation paragraph in the Operation Section NOTE Adjust the regulated ressure under flow conditions while accessory is being used Decrease amount of air usage Check the accessory air requirement If it is higher than the SCFM or pressure supplied by your air compressor you need a larger compressor Check and replace if requi...

Page 21: ...specified for your particular branch circuit Check for proper fuse You should use a time delay fuse Check for low voltage roblem Check the extension cord Disconnect the other electrical appliances from circuit or operate the compressor on its own branch circuit Check the extension cord length or gauge Loose electrical connections Faulty motor Check wiring connection inside terminal box Have checke...

Page 22: ... _ I I_o _VAl _ _o I I m __ _ __ _v Air Compressor Model Number 919 165281 34 20 24 26 7 _ _ 3 D27354 22 ENG ...

Page 23: ...or 10 D20675 Quick Connect 1 4 NPT 11 Z D23004 Gauge 2 2 used 12 SS 2071 Nipple 1 4 18 NPT X 1 5 13 SSW 7367 Strain Relief Bushing 14 SSP 6021 Bushing Reducer 1 8 1 4NPT 15 Z AC 0747 Pressure Switch 18 D25878 Check Valve 19 CAC 1254 Pump Isolator 4 used 20 Pump Assembly 21 CAC 1206 1 Hose Clamp 24 LA 3109 Label Drain Tank Eng Spa 26 SUDL 403 1 Cord Assembly 28 LA 3108 Label Hot Surface 33 D26634 L...

Page 24: ...d IJ_VAI _I m Vz_ _l _z _vA Air Compressor Model Number 919 165281 16 14 5 _ 19 2O D27354 24_ENG ...

Page 25: ...3 x SUDL 9 1 Screw 8 32X 375 344 14 D25731 Pump Isolator 5 used 15 x SSF 995 Washer Screws 10 24 x 7 8 4 used 16 CAC 1283 Switch Cover 17 D21859 Motor Cord 18 CAC 1206 1 Hose Clamp 19 H 7051 Hose 1 4 1D X 10 Length 20 x SSF 3156 Screw 10 9X 50 Plastite 5 used 21 D23825 Motor Brush Replacement Available Kits K 0387 Isolator Kit x KK 4929 Fastener Kit KK 4964 Connecting Rod Kit Not Illustrated LA 32...

Page 26: ...pot defectos en matedales o mano de obra dentro del 3apsode un aSo a partir de la fecha de su compra DEVUELVALOAL CENTRO DE REPARACIONES SEARS MAS CERCANO DENTRO DE LOS ESTADOS UNIDOS Y SEARS LO REPARARA UBRE DE CARGO Si se hubiese comprado a Orchard Supply Hardware devu_lva_oal comercio Orchard m_s cercano y Orchard Io reparar_ libre de cargo Si este compresor de aire fuese utiJizado para prop6si...

Page 27: ...ridad de alerta indica una situacion potencialmente riesgosa la que si no es evitada podrla causar da_os en la propiedada _Algunos tipos de aserr n creados pot m quinas el6ctricas de liiado aserrado tmoIsdo perforado u otras actividsdes de la construooi6n contienen matedales qu_micos conocidos en el Estado de California como causantes de c ncer defectos de nacimiento u otros d_os del ap_rato repro...

Page 28: ...d Para reducir el riesgo de incendio no permita que el compresor opere desatendido COMO PREVENIRLO Opere siempre el compresor en un sector bien ventilado y libre de materiales combustibles gasolina o emanaciones de solvente En un tea de rociado de materiales inflamables ubique al compresor por Io menos a 6 1m 20 pies de distancia del _irea de rociado Podda requerirse una extensi6n de la manguera A...

Page 29: ...s herramientas r_um_ticas pistolas rociadoras accesorios activados pot alre cubiertas y otros objetos inflabIes puede causar su explosi6n o set arrojados pudiendo ocssionar serias lesiones Para un control esencial de la presi6n debe ustad instalar un regulador y un medidor de presibn a la salida del aide de su compreso_ Si no estuviese equipado Siga las recomendaciones de los fabdcantes de su equi...

Page 30: ...usibles J 1111 _ ADVERTENCIA RIESGO DE INHALACION _QUEPUEDE OCURRIR El aire comprimido proveniente del compresor no es sano para respirar El chorro de aire puede contener mon6xido de carbono vapores tbxicos o partlculas s61idas provenientes del tanque La inhalaci6n de dichos contaminantes puede Ilegar a causar serias lesiones o la muerte El rociado de materiales tales como pintura sotventes remove...

Page 31: ...as _COMO PREVENIRLO Nunca opere el compresor sin sus defensas o sus cubiertas removidas o d85adas Intentar operar el oompresor con sus parses Cualquier reparaci6n requerida por este da_adas o faltantes o la reparaci6n del producto debe ser efectuada pot personal compresor con SUS proteocioP_s removidas autorizado de los servioentros puede exponerlo a usted a partes movibles que podrian resultar en...

Page 32: ...O DE OPERACI N INSEGURA _QUE PUEDEOCURRIR La operacion insegura de su compre or de aire podrfa ocasionarle serias lesiones o la muerte a usted iJ otros_ i COMO PREVENIRLO Revise y comprenda todas las instrucciones y advertencias contenidas en este manual Familiarlcese con los m_todos de operacibn y control del compresor de aire Mantenga libre la zona de operaciones de persona alguna 8nimales dom_s...

Page 33: ...nar la presi6n de aire en el tanque comienza a aumantar Aumenta haeta un valor de presion alto fijado en f brica antes de que el motor autom ticamente se apague protegiendo a su tanque de aire de presiones m s altas que su capacidad La presi6n alta a la cua el motor seapaga se llama presion m xime de corte Ramal Circuito el ctdco que traneporta electricidad desde el panel de control haeta el tomac...

Page 34: ...ado con an toma corriente que haya sido instalado y conectado a tierra de acuerdo a todos los csdigos y ordenanzes locales 1 El cable que acompa _a a esta unidad tiene una espiga para conexisn a tierra Esta DEBE set utilizada con un tomacorriente conectado a tierra IMPORTANTE El tomacorriente que ser utilizado deber haber sido conectado a tierra conforme a todos los csdigos locales y ordenanzas 2 ...

Page 35: ...WG Proteccibn del voltaje y del circuito Acerca del voltaje y la minima cantidad de circuitos requeridos refierase al Manual de piezae Ciertos compresores de aire pueden ser operados en un circuito de 15 A siempre que se cumplan los siguientes condiciones 1 Que el voltaje suministrado a traves de los ramales del circuito sea de 15 A 2 Que el circuito no sea utilizado para alimentar ninguna otra ne...

Page 36: ...los valores prefijados en fabrica ligeramente supedores a los de presi6n de corte de la Ilave interruptora Manbmetro para conttolar le presibn de salida Este man6metro indieara la presi6n de aire disponible a la salida del regulador Esta presi6n est controlada por el regulador y as siempre menor o igual que la presi6n del tanque Manbmetto de la presi6n del tanque El man6metro que controla la presi...

Page 37: ...e aire y cuando la valvala reguladora o la bomba completa del compresor haya sido reemplazada 1 Aseg6rese qua la palanca On Auto Off est_ en la posici6n OFF NOTA Tire del acoplamiento hacia atras hasta percibir el clic que impide el escape del aire de la conexi6n r_pida 2 Enchufe el cable de alimentaci6n en el receptacalo del ramal del circuito correcte Referirse al parrafo Protecci6n del voltaje ...

Page 38: ...eumbticas y los accesorios La presibn de salida del regulador jambs debe exceder los valores de mbxima presibn especiflcados Cbmo poner en marcha 1 Mueva la palanca On Auto Off ala posici6n AUTO y deje que se incramentela prssi6n del tanque El motor se detendr_ una vez alcanzado el valor de presi6n de corta del tanque 2 Tire de la perilla del regulador y gire en sentido horatio pare incrementerla ...

Page 39: ...trabajara comodamente debera ser reemplazada por el mismo tipo de v6tlvule Cbmo drenar el tanque 1 Coloque la palanca On Auto Off en la posici6n OFF 2 Tire de la perilla del regulador y gire en sentido contrario e las agujas de relo pare establecer la salida de presion en cero 3 Remueva la herramienta neumAtica 0 el _ceesorio 4 Tire del aro de la valvula de segeridad dejando purgar el aire del tan...

Page 40: ...n la secci6n mantenimiento Desenchufeel equipo Extraigala mangueraremo_ la abtazaderaque la sujeta NOTA La abrazaderade la manguerano es reu_lizable Deberacomprarseuna nueva abrazadera vet la lista de parfes del manuelo compre una abrazaderaestander en cuelquier comerciode ferreted 5 Desenrosquela velvulareguladera gireen sentide antihorado utilizandouna Ilave tubular 6_ Aseg_reseque el disco de l...

Page 41: ...a de cafierias sobre eI niple del tubo vertical 6 Ensamble el regulador y ori_ntelo de acuerdo a Io mostrado NOT_ La flecha indica eI sentido deI flujo del aire Aseg_rese que est6 apuntando a la direcci6n en la que fluye el air Regulador 7 Reaplique sellador de caSerias al man6metro de presiSn extema y a la conexi6n rapida 8 Rearme el man6metro de presiSn de salida y el conector rapido Oriente eI ...

Page 42: ...demente a 20 PSL Suelte el anillo de le valvule de segaridad 6 Drene el agua del tanque de aire abriendo la valvula de drenaje ubicada en el fondo del tanqae El agua se condensa dentro del tanque de aire Si no se drena ella corroerd debilitando le paredes del tanque de aire originando un riesgo de ruptura de sus paredes 7 Una vez qae el agua haya sido drenada cierre la valvula de drenaje NOTA Si l...

Page 43: ...N Mueva la palanca On Auto Off a la posici6n OFF si el equipo no corta contacte a un t_cnico calificado para el servicio Contacte a un t6cnico de ervicio calificado Ajuste las conexiones en las que el aire puede ser escuchado escap ndose Verifique las conexiones con soluoi6n jabonosa y agu NO SOBREAJUSTE El tanque de aire debe ser reemplazado No repare la erdida NO efectde perforaci6n alguna sobre...

Page 44: ... hubiese una caida excesiva de presi6n darante el uso del accesorio ajuste el regulador de acuerdo alas instracciones de la secci6n Operaci6n NOTA Ajuste la presi6n regulada bajo condiciones de flujo mientras se est_ usando el accesorio Disminuya la cantidad de uso de aire Verifique el reqaerimiento de aire del accesorio Si es mayor que SCFM o la presion suministrada pot sa oompresor de aire se ne...

Page 45: ...co No useun fusibleo intsrruptorautom tico con valores que excedan los especificados para la r made su circuito Verifiqae el uso del fusible adecuado Debe usarse un fusible de acci6n retardada Verifiqae Jaexistencia de problemas con e bajo voltaje Verifiqae la extensi6n del conductor el_ctrico Desconecte los otros attefactos el_ctricos del circuito u opere el compresor en su ramal de circuito corr...

Page 46: ...D27354 46 SP ...

Page 47: ...47_ SP D27354 ...

Page 48: ...air of carry _n products hke vacuums lawn equipment and electron cs call or go on hne for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytime dayor n ght U S A only www sears corn To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 _uSA _ 1 800 361 6665 Canada Para ped_rserv_c_ode reparacl6n a dom_cd_o y para ordenar p_ezas 1 888 SU HOGAR s_1 1o888 784_427...