Craftsman 919.165511, Owner'S Manual

Page 1: ...Safety Guidelines Assembly Operation Maintenance Service and Adjustments Troubleshooting Repair Parts CAUTION Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www eears com craftsman D27302 Rev0 8 28 02 ...

Page 2: ...te a defect in material er workmanship within one year from the date of purchase RETURN IT TO THE NEAREST SEARS REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL REPAIR IT FREE OF CHARGE If purchased from Orchard Supply Hardware return to the nearest Orchard Store and Orchard will repair it free of charge If this air compressor is used fer commercial er rental purposes the warranty will ap...

Page 3: ...ndicates a potentially hazardous situation which if not avoided may result in oroDertv damaoe IhSl_o IL 1 hd b Y _l_ _ d _ IP _l_o n o _ P SAVE THESE INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT Some dust created by power sanding sawing grindi...

Page 4: ...reduce the dsk of fire do not allow the compressor to operate unattended How To Prevent It Always operate the compressor in a well ventilated area free of combustible materials gasoline or solvent vapors If spraying flammable materials locate compressor at least 20 feet away from spray area An additional length of hose may be required Store flammable matadals in a secure location away from compres...

Page 5: ...eding the pressure rating of air tools spray guns air operated accessories tires and other inflatables can cause them to explode or fly apart and could result in serious injury For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outlet if not equipped of your compressor Follow the equipment manufacturers recommendation and never exceed the maxi...

Page 6: ...d adequate fuse protection I 1 1 I 1 WARNING Risk to Breathing WHAT CAN HAPPEN The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides weed killers may con...

Page 7: ...ed Any repairs required on this product should be performed by authorized service center personnel l _ l J l l WARNING RISK OF FALLING WHAT CAN HAPPEN A portable compressor can fall from a table workbench or roof causing damage to the compressor and could result in serious injury or death to the operator HOW TO PREVENT IT Always operate compressor in a stable secure position to prevent accidental ...

Page 8: ...h the operation and controls of the air compressor Keep operating area clear of all persons 3ets and obstacles Keep children away from the air compressor st all times Do not operate the product when fatigued or under the influence of alcohol or drugs Stay alert at all times Never defeat the ssfety features of this _roduct Equip ares of operation with a fire extinguisher DO not operate machine with...

Page 9: ...ld It builds to a certain high pressure before the motor automatically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts off is called cut out pressure Branch Circuit Circuit carrying electricity from electrical panel to outlet This unit is capable of powering the following Accessories The accessories are available through the curr...

Page 10: ...ine up two bolt holes in saddle with holes in hose wrap as shown 2 Installthe self tapping screws through hose wrap and saddle 3 Tighten securely Be sure not to over tighten D27302 10 ENG Hose Wrap DO NOT use hose wrap as a handle to push pull or lift air compressor Assemble Wheels Rubber Nut Wheel It will be necessary to brace or support one side of the air compressor when installing the wheels b...

Page 11: ...propriate grounding plug see following illustrations The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances 1 The cord set and plug with this unit contains a grounding pin This plug MUST be used with a grounded outlet IMPORTANT The outlet being used must be installed and grounded in accordance with all local codes and ordinances ...

Page 12: ...ction Refer to the Parts Manual for the voltage and minimum branch circuit requirements Certain air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage supply through branch circuit is 15 amps 2 Circuit is not used to supply any other electrical needs lights appliances etc 3 Extension cords comply with specifications 4 Circuit is equipped with a 15 amp cir...

Page 13: ...ect against high pressure by popping out at its factory set pressure slightly higher than the pressure switch cut out setting Outlet Pressure Gauge The outlet pressure gauge indicates the air pressure available at the outlet side of the regulator This pressure is controlled by the regulator and is always less than or equal to the tank pressure Tank Pressure Gauge The tank pressure gauge indicates ...

Page 14: ... to restart freely When the motor stops running air will be heard escaping from this valve for a few seconds No air should be heard leaking when the motor is running or after the unit reaches cut out pressure Hose Wrap Conveniently stores up to 50 feet of air hose How to Use Your Unit How to Stop 1 Set the On Auto Off lever to OFF Before First Start up Break in instructions _ Serious damage may re...

Page 15: ...lug if the air outlet is equipped with a quick connect Too much air pressure causes a hazardous risk of bursting Check the manufacturer s maximum pressure rating for air tools and accessories The regulator outlet pressure must never exceed the maximum pressure rating How to Start 1 Turn the On Auto Off lever to AUTO and allow tank pressure to build Motor will stop when tank pressure reaches cut ou...

Page 16: ...pon the hours of operation and the working environment Compressor outfits in an extremely dirty and or hostile environment will require a greater frequency of all maintenance checks NOTE See Operation section for the location of controls D27302 To Check Safety Valve if the safety valve does not work properly over pressurization may occur causing air tank rupture or an explosion 1 Before starting c...

Page 17: ...ter will not allow the compressor to operate at full capacity Keep the air filter clean at all times 1 Remove the air filter and make sure it is clean IMPORTANT DO not operate the compressor with the air filter removed 2 If dirty rinse air filter with warm water and squeeze dry 3 Replace air filter NOTE If the air filter is extremely dirty it will need to be replaced Refer to the Repair Parts for ...

Page 18: ...k valve 5 6 Unscrew the check valve turn counterclockwise using a 7 8 open end wrench Note the orientation for reassembly Using a screwdriver carefully push the valve disc up and down NOTE The valve disc should move freely up and down on a spring which holds the valve disc in the closed position if not the check valve needs to be cleaned or replaced _e r_ position nothing is visible In closed posi...

Page 19: ...r 4 Remove the regulator 6 Assemble the regulator and orient as shown NOTE Arrow indicates flow of air Make sure it is pointing in the direction of air flow 5 Apply pipe sealant tape to the nipple 7 8 Reapply pipe sealant to outlet pressure gauge and quick connect Reassemble outlet pressure gauge and quick connect Orient outlet pressure gauge to read correctly Tighten quick connect with wrench 19_...

Page 20: ...Release safety valve ring 6 Drain water from air tank by opening drain valve on bottom of tank Water will condense in the air tank If not drained water will corrode and weaken the air tank causing a risk of air tank rupture 7 After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release all air pressure The valve can then be removed cleaned then reinstalled...

Page 21: ...ank Air leaks in air tank or at air tank welds CORRECTION Move On Auto Off lever to the OFF position if the outfit does not shut off contact a Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution Do Not Overfi_hten A defective check valve results in a constant air leak at the pressure release valve...

Page 22: ... paragraph in the Maintenance section If there is an excessive amount of pressure drop when the accessory is used adjust the regulator following the instructions in the Description of Operation paragraph in the Operation Section NOTE Adjust the regulated ressure under flow conditions while accessory is being used Operate safety valve manually by pulling on ring If valve still leaks it should be re...

Page 23: ...r proper gauge wire and cord length Remove and clean or replace Check wiring connection inside pressure switch and terminal box area Have checked by a Trained Service Technician Have checked by a Trained Service Technician Do not operate the compressor in the paint spray area See flammable vapor warning Bleed the line by pushing the lever on the pressure switch to the OFF position if the valve doe...

Page 24: ...Air Compressor Model Number 919 165511 35 Torque 100 120 In Lbs 34 33 30 1 Torque 15 25 In Lbs 17 24_ D27302 24_ENG ...

Page 25: ... 75 2 used Saddle Mount Cup 2 used Foam Filter Grip Handle Bushing Reducer 1 8 1 4 NPT Gauge 2 2 used Pressure Switch Safety Valve Cord Assembly Nipple 1 4 18 NPT x 2 50 Nipple 1 4 18 NPT x 1 50 Pressure Relief Tube Regulator Quick Connect Body 1 4 NPT Universal Drain Valve Tank 30 Gallon Nut Sleeve Assembly 1 4 2 used Check Valve Screw Hex 1 4 20 x 50 4 used Rear Shroud Nut Sleeve Assembly 3 8 Is...

Page 26: ...m Vz_ _l _z _vA Air Compressor Model Number 919 165511 83 81 8O 85 Torque7 10 Ft Lbs 82 79 4 Torque 51 63 In Lbs _ Torque 42 48 In Lbs 78 77 74 orque 70 7_ _ 76 100 120 In Lbs 73 Torque 100 120 In Lbs D27302 26_ENG ...

Page 27: ... D23563 D26023 DESCRIPTION Screw 1 4 20 UNC x 75 Fan Screw 1 4 20 UNC x 1 25 Eccentric Bearing Motor Cylinder Sleeve Connecting Rod Assembly Formed Compression Ring Connecting Rod Cap Screw 10 24 x 75 T25 O Ring Valve Plate Assembly intake Muffler O Ring Head Screw 1 4 20 x 1 125 4 used Compression Ring Kit Connecting Rod Kit Hose Quick Connect Plug 1 4 NPT Hose Wrap Screw 1 4 20 x 1 25 2 used Own...

Page 28: ... pot defectos en msteriales o mano de obra dentro del 3spso de un aSo s partir de la fecha de su compra DEVUELVALOAL CENTRO DE REPARACIONES SEARS MAS CERCANO DENTRO DE LOS ESTADOS UNIDOS Y SEARS LO REPARARA UBRE DE CARGO Si se hubiese comprado a Orchard Supply Hardware devu_lva_oal comercio Orchard m_s cercano y Orchard Io reparar_ libre de cargo Si este compresor de sire fuese utiJizsdo pars prop...

Page 29: ...ea una situacion potencialmente riesgosa la que si no es evitada podria causar da_os en la propiedada I1 _v_ I o 1q_t _i t _l _ _l o T_ o_ ID1 _ _ I i I_7 _ I D _AIgunos tipos de aserr n creados por m quinas el6ctricas de lijado aserrado tmoIado_ perforado u otras actividades de la construooi6n contienen matedales qu_micos conocidos en el Estado de California como causantes de c ncer defectos de n...

Page 30: ...de incendio no permita que el compresor opere desatendido COMO PREVENIRLO Opere siempre el compresor en un sector bien ventihdo y libre de materiales combustibles gasolina o emanaciones de solvente En un tea de rociado de materiales inflamables ubique al compresor por Io menos a 6 1m 20 pies de distancia del _irea de rociado Podrla requerirse una extensi6n de la manguera Almacene los materiales in...

Page 31: ...s herramientas neum_ticas pistolas rociadoras accesorios activados pot aire cubiertas y otros objetos inflabIes puede causar su explosi6n o set arrojados pudiendo ocasionar serias lesiones Para un control esencial de la presi6n debe ustad instalar un regulador y un medidor de presibn a la salida del aide de su compreso_ Si no estuv eseequipado Siga las recomendaciones de los fabdcantes de su equip...

Page 32: ...ibles J 1111 _ ADVERTENCIA RIESGO DE INHALACION _QUEPUEDE OCURRIR El aire comprimido proveniente del compresor no es sano para respirar El chorro de aire puede contener mon6xido de carbono vapores tbxicos o partlculas s61idas provenientes del tanque La inhalaci6n de dichos contaminantes puede Ilegar a causar serias lesiones o la muerte El rociado de materiales tales como pintura sotventes removedo...

Page 33: ...idas o d85adas Cualquier reparaci6n requerids por este producto debe ser efectuada pot personal autorizado de los servicentros J lll _ R ESGO DE CAIDA _QUEPUEDE OCURRIR Un compresor port tii puede caerse de Is mesa el b_lco de trsbaio o del techo da_ando al comp_esor y pudiendo resultar en serias lesiones o la muerte del operador COMO PREVENIRLO Opere siempre el compresor en una posici6n estable y...

Page 34: ...raci6n y control del compresor de aire Mantenga lil0re la zona de operaciones de persona alguna 8nima_es dom_sticos y obstaculos Mantenga alejados a los ni_os del coxmpresor de aire en todo momento No opere el producto cuando se encuentre fatigado o toajo la influencia del alcohol o drogas Est_ alerta en todo momento Jam_s a_ere los elementos de seguridad de este producto Equipe la zona de operaci...

Page 35: ... la presi6n de aire en el tanque comienza a aumentar Aumenta basra un valor de presi6n alto fijado en fabrica antes de que el motor automaticamente se apague protegiendo a su tanque de aire de presiones mas altas que su capacidad La presi6n alta a la cual el motor se apaga se llama presi6n m xima de corte Ramal Circuito electrico que transporta electricidad desde el panel de control hasta el tomac...

Page 36: ...mblage du devidoir 1 Alignez les deax trous de boulon de la selle avec les trous du d_vidoir tel qu indiqu 2 Ins6rez les vis autotaraudeuses foumies avec le d6vidoir travers le d6vidoir et la selle 3 Serrez bien les vis sans trop serrer _ NOuseelgca_rete como asa para empujar jalar o levantar el compresor de aire Catrete para Manguera Ensamble de las ruedas del equipo cuando se instalan las ruedas...

Page 37: ...er las siguientes ilustraciones El enchufe debe ser utilizado con un tome corriente que haya side instalade y conectado a tierra de acuerdo a todos los cddigos y ordenanzas locales 1 El cable que acompafia a esta unidad tiene una espiga pare conexidn a tierra Esta DEBE set uti izada con un tomacordente conectado a tierra IMPORTANTE El tomanorriente que sere utilizado debera haber side conectado a ...

Page 38: ...16 AWG Proteccibn del voltaje y del circuito Acerca del voltaje y la minima cantidad de circuitos requeridos refi_rase al Manual de piezas Ciertos campresores de aire pueden ser operados en un circuito de 15A siempre que se cumplan las siguientes condiciones 1 Que el voltaje suministrado a trav6s de los tamales del circuito sea de 15A 2 Que el circuito no sea utilizado para alimentar ninguna atra ...

Page 39: ...dos para 18presion de corte 18v lvul8 de seguridad protegera contra 18 presion elevsd8 saltando _ de acaerdo a los valores prefijados en f brica ligeramente supedores 8 los de presi6n de corte de la 118veinterruptora Man6metro para conttolar le presibn de ealida Este manometro indicar la presi6n de 8ire disponible a la salida del regulsdor Esta presi6n est controlsda por el regulador y as siempre ...

Page 40: ... arranque libre del motor Cuando el motor se detiene deberfa escucharse el escape del aire a tray s Vdlvula de dicha valvula aliviadora durante unos de presibn segundos No debe escucharse escape alguno mientras el motor est en marcha ni perdidas continues una vez que se alcanz6 la presi6n de corte Carrete pate manguera Guarda convenientemente haste 50 pies 15 3 m de manguera neumatica Cbmo utiliza...

Page 41: ... si _asaLidade1aire esta equipada con un z6cBJode conexi6n rapida Demasiada presibn de aire podra ser la causa de riesgo de explosiSn Verifique los valores de maxima presibn dados pot el fabricante de las herramientas neumaticas y los accesorios La presibn de salida del regulador jamas debe exceder los valores de m_xima presibn especificados Cbmo poner en marcha Maeva la palasca On Auto Off a la p...

Page 42: ... trabejo Los equipos de compresi6n funcionando en un ambiente sumamente sucio y hostil requerir n mayor frecuencia de todas las verificaciones de mantenimiento NOTA Vea en la secci0n Operaci6n la ubicacion de los controles C6mo verificar la vdlvula de seguridad _Si la valvula de seguridad no trabeja adecuadamente ello podra determinar la sobrepresi6n del tanque creando el riesgo de su ruptura o ex...

Page 43: ... aire sucio no permitir que el compresor opere a plena capacidad Mantenga el filtro de aire limpio en todo momento 1 Extraiga el reten del fittro de aire 2 Retire el filtro de aire y asegt_rese de que este limpio 3 Si est sucio enjuague el filtro de aire can agua tibia y exprfmalo hasta que seque NOTA Si el flltro de aire esta sumamente sucio necesitara set reemplazado Consclte la seccion Repuesto...

Page 44: ...ci6e gir ndola hacia la izquierda usando una Ilave de boca de 7 8 plug 22 ram Tome note de la orientacion para volverla a ensamblar Usando un destomillador empuje con cuidado el disco de la v lvula hacia arriba y hacia abajo NOTA _ El disco de la v lvula debe moverse libremente hacia arriba y hacia abajo sobre an resorte que detiene el disco de la v lvula en la posicion cerrada Si no Io hace la v ...

Page 45: ...el regulador y orientelo de acuerdo a Io mostrado NOTA La flecha indica el sentido del flujo del aire AsegQrese que est_ apuntando a la direcci6n en la que fluye el aire 5 Aplique cinta selladora de cafierfas sobre el niple del tubo vertical 7 8 Reaplique sellador de ca _erias al man6metro de presiSn extema y a la conexi6n rapida Rearme el manometro de presion de salida y el conector rapido Orient...

Page 46: ...vule de seguridad 6 Drene el ague del tanque de aire abriendo la valvula de drenaje ubicada en el fondo del tanque El agua se condensa dentro del tanque de aire Si no se drene ella corroerd debilitando le paredes del tanque de aire originando un riesgo de ruptura de sus paredes 7 Una vez que el agua haya sido drenada cierre la valvula de drenaje NOTA Si la valvula de drenaje estuviese enchufeda li...

Page 47: ... servicio Contacte a un t6cnico de ervicio calificado Ajuste las conexiones en las que el aire puede ser escuchado escap ndose Verifique las conexiones con soluoi6n jabonosa y agu NO SOBREAJUSTE Una v lvula de retencion defectuosa causa una fuga constante de aire en la v lvula de alivio de presi6n cuando hay 3residn en el tanque y se apaga el compresor Reemplace Is v_lvula de retenci6n Consulte C6...

Page 48: ...ador de acuerdo a 1as instrucciones de la seccion Operacidn NOTA Ajuste 18 presidn regulada bajo condiciones de flujo mientras se est6 usando el accesorio Opere la valvula de seguridsd manualmente tirando de su anillo Si la valvula aun pierde debera ser reemplazsd Extraiga y limpie 0 reemplace Disminuya la cantidad de uso de aire Veriflque el requerimiento de aire del 8ccesorio Si es mayor que SCF...

Page 49: ...cord6n Extraiga Iimpie o reemplace Compruebe la conexi6n de cableado dentro del interraptor de presion y del _rea de la ceja de terminales Haga inspeccionar pot un tecnico capacitado de servicio Haga inspeccionar pot un t6cnico capacitado de servicio No haga funcionar el comprescr en el tea de pintura por rociado Vea la advertencia acerca de vapores inflamables Purgue la Ifnea empujando la palanca...

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Page 52: ...carry in products like vacuums lawn equipment and electronics call or go on hne for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytime dayor n_ght U S A only www sears com To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 u s A 1 800 361 6665 Canal Para pedlrsewlclo de reparaclSn a demlcdlo y para ordenar plezas 1 888 SU HOGAR _ 1438_784_427 Au Canada p...