Craftsman 919.166440, Owner'S Manual

Page 1: ...afety Guidelines Assembly Operation Maintenance Service and Adjustments Repair Parts CALf ON Read the Safety Guidelines and All instructions CarefulIy Before Operating Sears Roebuck and Co Hoffman Estates mL 0179 U S A Visit our Craftsman website www sears com craftsman A09705 R_v o 12 28 o4 ...

Page 2: ...ails due to a defect in material or workmanship within one year from the date of purchase Sears will at its option repair or replace it free of charge Contact your nearest Sears Service Center 1 800 4 MY HOME C_ to arrange for repair or return the Air Compressor to the place of purchase for replacement If this Air Compressor is used for commercial or rental purposes this warranty applies for only ...

Page 3: ... hazardous situation which if not avoided may result in minor or moderate in u_o Used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in _ge q Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive...

Page 4: ...ot allow the compressor to operate unattended How To Prevent it Always operate the compressor in a well ventilated area free of combustible materiams gasoline or soBvent vapors if spraying flammable materials locate compressor at least 20 feet away from spray area An additional length of hose may be required Store flammable materials in a secure location away from compressor Never place objects ag...

Page 5: ...tions to the tank or its attachments The tank is designed to withstand specific operating pressures Never make adjustments or parts substitutions to aBter the factory set operating pressures For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outmet if not equipped of your compressor Follow the equipment manufacturers recommendation and never e...

Page 6: ...oltage and adequate fuse protection WARNING Risk to Breathing What Could The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides weed killers may contain h...

Page 7: ...perate compressor with damaged or missing parts or attempting to repair compressor with protective shrouds removed can expose you to moving parts and can result in serious injury How To Prevent It Never operate the compressor with guards or covers which are damaged or removed Any repairs required on this product should be performed by authorized service center personnel WARNING Risk of Falling Wha...

Page 8: ... _D WARNING Risk of Unsafe Operation What Could Happen Unsafe operation of your air compressor could lead to serious injury or death to you or others How To Prevent mt Review and understand all instructions and warnings in this manual Become famiRiar with the operation and controBs of the air compressor Keep operating area dear of all persons pets and obstacles Keep children away from the air comp...

Page 9: ...tank begins to build It builds to a certain high pressure before the motor automatically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts off ls called cut out pressure Branch Circuit Circuit carrying electricity from electrical panel to outlet This unit is capable of powering the following Accessories The accessories are availabl...

Page 10: ...ng reduces the risk of shock by providing an escape wire for the electric current This air compressor must be properly grounded The portable air compressor is equipped with a cord having a grounding wire with an appropriate grounding plug see foIIowing iIhstrations The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances 1 The cord...

Page 11: ...4 OR 16 AWG Voltage and Circuit Protection Refer to the specification chart for the voltage and minimum branch circuit requirements air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage suppIy to circuit must comply with the National Electrical Code 2 Circuit is not used to supply any other electrica needs 3 Extension cords comply with specifications 4 C...

Page 12: ...st high pressure by popping out at its factory set pressure slightly higher than the pressure switch cut out setting Outlet Pressure Gauge The outlet pressure gauge indicates the air pressure availabb at the outlet side of the reguIaton This pressure is controlled by the regulator and is always Iess than or equal to the tank pressure Tank Pressure Gauge The tank pressure gauge indicates the reserv...

Page 13: ...e power cord into the correct branch circuit receptacle Refer to Voltage and Circuit Protection paragraph in the lnstallation section of this manua 3 Open the drain valve fully counter clockwise to permit air to escape and prevent air pressure build up in the air tank during the break in period 4 Move the On Auto Off lever to On Auto position The compressor will start 5 Run the compressor for 15 m...

Page 14: ...ulator knob out and turn clockwise to increase pressure When the desired pressure is reached push knob in to lock in place The compressor is ready for use NOTE Always operate the air compressor in wetI ventilated areas free of gasoline or other combustible vapors Hfthe compressor is being used to operate a sprayer DO NOT place near the spray area A09705 14 ENG ...

Page 15: ...e to make sure that the safety valve operates freely If the vane is stuck or does not operate smoothly it must be replaced with the same type of valve To Drain Tank 1 Set the On Auto Off lever to Off 2 Turn the regulator knob counter clockwise to set the outlet pressure to zero 3 Remove the air tooi or accessory 4 Pull ring on safety valve allowing air to bleed from the tank until tank pressure is...

Page 16: ...clockwise using a 7 8 open end wrench Note the orientation for reassembly 6 Using a screwdriver carefully push the valve disc up and down NOTE The valve disc should move freety up and down on a spring which holds the valve disc in the closed position if not the check valve needs to be cleaned or replaced Screwdriver In open position nothing is visible In closed position disc is visible 7 Clean or ...

Page 17: ...he regulator 4 Remove the regulator 5 Apply pipe sealant tape to the nipple 6 Assemble the regulator and orient as shown NOTE Arrow indicates flow of air Make sure it is pointing in the direction of air flow Regulator 7 8 Reapply pipe sealant to outlet pressure gauge and quick connect Reassemble outlet pressure gauge and quick connect Orient outlet pressure gauge to read correctly Tighten quick co...

Page 18: ...Release safety valve ring 6 Drain water from air tank by opening drain valve on bottom of tank Risk of Bursting Water will condense in the air tank If not drained water will corrode and weaken the air tank causing a risk of air tank rupture 7 After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release all air pressure The valve can then be removed cleaned...

Page 19: ...re not tight enough Defective air tank Leaking sea Possible defect in safety valve Possible defect in safety valve Air leak from safety valve Knocking Noise Move On Auto Off lever to the Off position if the outfit does not shut off contact a Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution Do N...

Page 20: ...leaks Damaged regulator Damaged regulator CORRECTION If there is an excessive amount of pressure drop when the accessory is used adjust the regulator following the instructions in the Description of Operation paragraph in the Operation section NOTE Adjust the regulated pressure under flow conditions while accessory is being used Decrease amount of air usage Check the accessory air requirement If i...

Page 21: ...se a fuse or circuit breaker with higher rating than that specified for your particular branch circuit Check for proper fuse You should use a time delay fuse Check for low voltage problem Check the extension cord Disconnect the other electrical appliances from circuit or operate the compressor on its own branch circuit Check the extension cord Check wiring connection inside terminal box Have check...

Page 22: ...Air Compressor Model Number 919 1664 0 13 lO 39 20 22 38 36 A09705 22 ENG ...

Page 23: ...D21929 Gauge 2 OD 14 Z D27226 Pressure Switch 16 A00600 Check VaNe 17 SSP 473 Nut Sleeve Assembly 5 16 18 CAC 1254 Isolator 4 20 SSF 621 Screw 1 4 14 x 5 8 2 21 Pump Assembly 22 A04851 Label Specification Not Shown 24 LA 3069 Label Craftsman 25 LA 3027 Label Drain Tank Eng Spa 29 LA 3108 Label Hot Surface 32 LA 3266 Label Warning Not Shown 33 D23627 Label Star Rating 36 D28123 Pneumatic Tire 8 x 2...

Page 24: ...Air Compressor Model Number 919 166440 The picture shown is for ref_ence onRy It may differ from actuaB unit 14 13 8 7 15 5 Torque 19 49 55 inqbs A09705 24 ENG ...

Page 25: ...Pump isolator 5 15 SSF 995 Screw 10 24 x 7 8 HHW THD 4 19 CAC 1206 1 Hose Clamp 20 SSF 3156 Screw 10 9 x 1 2 5 23 A00470 Handle Support 26 AC 0815 Timing Belt Kits Available KK 4964 Connecting Rod Kit KK 4929 Fastener Kit D30139 Gasket and Seal Kit Not Shown A00765 D26615 A09705 Motor Cord Assembly Power Cord Assembly Owners Manual REPLACEMENT BRUSHES FOR MOTOR Before ordering a replacement brush ...

Page 26: ... mas cercano 1 800 4 MY HOME para coordinar su reparaciOn o devuelva el compresor de aire al lugar donde Io compr6 para que Io cambien Si este compresor de aire se usase con fines comemiales o para alquiler esta garantia se aplica s61o durante los primeros noventa dias a partir de su fecha de compra Esta garantia ie otorga derechos especfficos y usted podria tener otros derechos que varian de un e...

Page 27: ...a cual si no es evitada podr_a resultar en lesiones menores o moderadas alerta indica una situaci6n potencialmente riesgosa la que si no es evitada podda causar da_os en la_iedad Algunos tipos de aserrin creados por m quinas el_ctricas de lijado aserrado amolado perforado u otras actividades de la construccbn contienen matedabs quimicos conocidos en el Estado de California como causantes de cancer...

Page 28: ...incendio no permita que e eompresor opere desatendide c6mo preveniHo Opere siempre eUcempresor en un sector bien ventilado y Hbre de materiaUes combustiMes gasoUina o emanaeienes de soUvente En un ar_a de rociado de materia_es inflamables ubique al compresor per Io menos a 6 1m 20 pies de distaneia deU area de reciade Podria requerirse una extensi6n de la manguera AUmacene Uos materiaUes infiamabl...

Page 29: ...tas neum_ticas pistolas reciadoras accesedos activadse per aire cubi ertas y etr_s ebjetes inflables puede causar su e plosi6n e set arrojados pudiende ecasionar sefias esiones Rata un control esencia de la presion debe usted inetalar an reguUador y un medidor de preei6n a la salida del aire de su compresor Si no estuviese equipado Siga las recomendacioses de _os fabdcantes de su equipo y jamas ex...

Page 30: ...cci6n de fusibUes ADVERTENCIA Riesgo de Inhalaci6n qu puede occurrir c6mo preveniHo El aire comprimido proveniente de compresor no es sano para respirar E chorro de aire puede conteeer mon6xido de carbono vapores t6 ieos o part cuUas s6lidas provenientes de tanque La inhaUaci6n de dichos eontaminantes puede lUegar a causar serias esiones o Uamuerte EUrociado de materiales tales come pintura solven...

Page 31: ...rtas removidas o da iadas leeiones si elias entraran en contacto con usted o sus ropas Ententar operar el compresor con sus par Cualquier r_paraci6n requerida per este tes daSadas o faUtantes o la reparaci6n del producto debe set efectuada pot personal compresor con sue protecciones removidas autorizado de Uos serviceu _tros puede exponerao a usted a partes movibles que podrian resultar en Uesione...

Page 32: ... Lasegura A i qu_ puede occurrir La operacion insegara de su compresor de aire podr_a ocasionaHe serias lesiones o Uamuerte a usted u otros c6mo preveniHo Revise y comprenda todas las instrucciones y advertenciae contenidas en este manual PamiUiaHceee con los m_todos de operaci6n y controU del compresor de aire Mantenga libre la zona de operaciones de persona alguna animales dom_sticos y obst_cubs...

Page 33: ...asta un valor de presi6n alto fijado en f_brica antes de que el motor autom_ticamente se apague protegiendo a su tanque de aire de presiones m_s altas que su capacidad La presi6n alta a la cual el motor se apaga se llama presi6n m_xima de corte Rarnal Circuito el6ctrico que transporta electricidad desde el panel de control hasta el tomacorriente Esta unidad es suficiente para abastecer de energia ...

Page 34: ...ga apropiada para su conexi6n ver las siguientes ilustraciones El enchufe debe set utilizado con un toma corriente que haya sido instalado y conectado a tierra de acuerdo a todos los c6digos y ordenanzas locales El cable que acompafia a esta unidad tiene una espiga para conexi6n a tierra Esta DEBE ser utilizada con un tomacorriente conectado a tierra IMPORTANTE El tomacorriente que ser9 utilizado ...

Page 35: ...NO USE 14 NI 16 AWG Protecci6n del voltaje y del circuito Acerca del voltaje y la minima cantidad de circuitos requeridos refi6rase al cuadro de especificaciones compresoree de aire pueden set operados en un circuito de 15 A siernpre que se cumplan las siguientes condiciones 1 Que el voltaje suministrado a trav_s de los tamales del circuito sea de 15 A 2 Que el circuito no sea utilizado para alime...

Page 36: ...ada saltando de acuerdo a los valores prefijados en fabrica ligeramente superiores a los de presi6n de corte de la Ilave interruptora Man6metro para controRar la presi6n de salida Este man6metro indicar_ la presi6n de aire disponible a la salida del regulador Esta presi6n estA controlada pot el regulador yes siempre menor o igual que la presi6n del tanque Man6metro de Bapresi6n del tanque El man6m...

Page 37: ...o correcto Referirse al p rrafo Protecci6n del voltaie y del circuito en la secci6n lnstalaci6n de este manual 3 Abra completamente la valvula de drenaje sentido antihorario a fin de permitir la salida del aire e impedir el aumento de la presi6n dentro del tanque de aire durante el periodo de asentamiento 4 Mueva la palanca On Auto Off a la posici6n On Auto El compresor se pondr_ en marcha 5 Haga ...

Page 38: ... trabajara c6modamente debera set reemplazada per el rnismo tipo de v_lvula C6mo drenar emtanque 1 Coloque la palanca On Auto Off en la posici6n Off 2 Tire de la perilla del regulador y gire en sentido contrario alas agujas de reloj para establecer la salida de presi6n en cero 3 Remueva la herramienta neumAtica o el accesorio 4 Tire del aro de la vAIvula de seguridad dejando purgar el aire del tan...

Page 39: ...uladora Desenrosque la v_lvula de retenci6n gir_ndola hacia la izquierda usando una Ilave de boca de 7 8 plug 22 mm Tome nota de la orientaci6n para volverla a ensamblar Usando un destornillador empuje con cuidado el disco de la vAlvula hacia arriba y hacia abajo NOTA El disco de la v_lvula debe moverse libremente hacia arriba y hacia abajo sobre un resorte que detiene el disco de la vbJvula en la...

Page 40: ...lador y ori6ntelo de acuerdo a Io mostrado Regulador NOTA La flecha indica el sentido del flujo del aire Aseg0rese que est6 apuntando a la direcci6n en la que fluye el aire 4 Extraiga el regulador 5 Aplique cinta selladora de car3erfas sobre el niple del tubo vertical 7 8 Reaplique sellador de cafierfas al man6metro de presi6n externa y a la conexi6n r_pida Rearme el man6metro de presi6n de salida...

Page 41: ..._lvula de seguridad 6 Drene el agua del tanque de aire abriendo la v_lvula de drenaje ubicada en el fondo del tanque Riesgo de agua se condensa dentro deB tanque de aire Si no se drena ella corroer_ debilitando la paredes del tanque de aire originando un riesgo de ruptura de sue paredes 7 Una vez que el agua haya sido drenada cierre la vAIvula de drenaje NOT Si la vAIvula de drenaje estuviese ench...

Page 42: ...exiones de los tubos no est n suficientemente ajustadas Tanque de aire defectuoso P6rdida en el sellado Posible defecto en la vAtvula de seguridad Posible defecto en la v lvula de seguridad Golpeteo CORRECCION Mueva la palanca On Auto Off a la posici6n Off si el equipo no corta contacte a un t6cnico calificado para el servicio Contacte a un t6cnico de servicio calificado Ajuste las conexiones en l...

Page 43: ...st sometido Orificio en la manguera VAlvula reguladora restringida P dida de aire Regulador dafiado Regulador dafiado Si hubiese una caida excesiva de presi6n durante el uso del accesorio ajuste el regulador de acuerdo alas instrucciones de la secci6n Operaci6n NOTA Ajuste la presi6n regulada baio condiciones de flujo mientras se est_ usando el accesorio Disminuya la cantidad de uso de aire Verifi...

Page 44: ...atico No useun fusibleo interruptorautomaticocon va oresque excedan los especificados para la rama de su circuito Verifique el uso del fusible adecuado Debe usa_seun fusible de acci6n retardada Verifique la existencia de problemas con et bajo voltaje Verifique la extensi6n del conductor electrico Desconecte los otros artefactos electdcos de circuito u opere el compresor en su rama de circuito corr...

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Page 46: ...A09705 46 SP ...

Page 47: ... una compra inteligente Su nueva unidad Craftsman esta disefiada y fabricada para aries de operaci6n confiable pete come todos los productos de calidad podrian requirir reparaciones de vez en cuando Ahi es cuando el Contrato de Protecci6n para Reparaciones le puede ahorrar dinero y molestias Compre ahora un Contrato de Proteccid_n para Reparaciones y protejase contra apuros y cjastos inesperados E...

Page 48: ...U S A or maintenance agreement Canada on a product serviced by Sears _800_827_6655 U S A _800_36 _6665 Canada Para pedir servicio de reparaci6n a domiciHio y para ordenar piezas Io888_SU HOGAR s_ 1 888 784 6427 Au Canada Four service en fran_ais iiiiiiiiiiiiiiiiiiiiiiiiii_i_ i iiiiiiiiiiiiiii iiiiiiiiiiiiiii iiiiiiiiiiiiiii iiiiiiiiiiiiiii iiiiiiiiiiiiiii iiiiiiiiiiiiiii iiiiiiiiiiiiiii iiiiiiiiii...