Craftsman 919.167312, Owner'S Manual

Page 1: ...Safety Guidelines Assembly Operation Maintenance Service and Adjustments Repair Parts CALIT ON Read the Safety Guidelines and All instructions CarefulIy Before Operating Sears Roebuck and Co Hoffman Estates mL 0179 U S A Visit our Craftsman website www sears com craftsman A09707 R_v o1 s o _ ...

Page 2: ... defect in material or workmanship within one year from the date of purchase Sears will at its option repair or replace it free of charge Contact your nearest Sears Service Center 1 800 4 MY HOME C_ to arrange for repair or return the Air Compressor to the place of purchase for replacement If this Air Compressor is used for commercial or rental purposes this warranty applies for only ninety days f...

Page 3: ...zardous situation which if not avoided may result in minor or moderate in u_o Used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in _ge q Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive ha...

Page 4: ...ot allow the compressor to operate unattended How To Prevent it Always operate the compressor in a well ventilated area free of combustible materiams gasoline or soBvent vapors if spraying flammable materials locate compressor at least 20 feet away from spray area An additional length of hose may be required Store flammable materials in a secure location away from compressor Never place objects ag...

Page 5: ...tions to the tank or its attachments The tank is designed to withstand specific operating pressures Never make adjustments or parts substitutions to aBter the factory set operating pressures For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outmet if not equipped of your compressor Follow the equipment manufacturers recommendation and never e...

Page 6: ...oltage and adequate fuse protection WARNING Risk to Breathing What Could The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides weed killers may contain h...

Page 7: ...perate compressor with damaged or missing parts or attempting to repair compressor with protective shrouds removed can expose you to moving parts and can result in serious injury How To Prevent It Never operate the compressor with guards or covers which are damaged or removed Any repairs required on this product should be performed by authorized service center personnel WARNING Risk of Falling Wha...

Page 8: ... WARNING Risk of Unsafe Operation What Could Happen Unsafe operation of your air compressor could lead to serious injury or death to you or others How To Prevent it Review and understand all instructions and warnings in this manual Become familiar with the operation and controls of the air compressor Keep operating area clear of all persons pets and obstacles Keep children away from the air compre...

Page 9: ...tank begins to build It builds to a certain high pressure before the motor automatically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts off is called cut out pressure Branch Circuit C rcuit carrying electricity from electrical panel to outlet This unit is capable of powering the following Accessories The accessories are availabl...

Page 10: ...mpressor on the pallet 2 Remove and discard the 4 screws holding the air compressor to the palleL _ Rubber Feet Screw Wheel Shoulder Belt one side of the air compressor when removing the pallet because the air compressor win have a tendency to tip 3 Carefully remove the air compressor from the pallet 2 Tighten securely NOTE The air compressor wilI sit level if the wheels are properiy installed The...

Page 11: ...a grounding wire with an appropriate grounding plug see following illustrations The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances 1 The cord set and plug with this unit contains a grounding pin This ptug MUST be used with a grounded outlet must be installed and grounded in accordance with all local codes and ordinances 2 Mak...

Page 12: ...he Parts Manual for the voltage and minimum branch circuit requirements Risk of Unsafe Operation Certain air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage supply to circuit must comply with the National Electrical Code 2 Circuit is not used to supply any other electrical needs 3 Extension cords comply with specifications 4 Circuit is equipped with a ...

Page 13: ...ure by popping out at its factory set pressure slightly higher than the pressure switch cut out setting Outlet Pressure Gauge The outbt pressure gauge indicates the air pressure avaiIabb at the outlet side of the regulator This pressure is controlled by the regulator and is always Iess than or equal to the tank pressure Regulator Tank Pressure Gauge The tank pressure gauge indicates the reserve ai...

Page 14: ...ermal overload protector If the motor overheats for any reason the overload protector will shut off the motor The motor must be allowed to cool down before restarting The compressor will automatically restart after the motor cools How to Use Your Unit Bow to Stop 1 Set the On Auto Off lever to Off Before First Start up Risk of Unsafe Operation Serious damage may result if the following break in in...

Page 15: ...nect ptug if the air outlet is equipped with a quick connect Bow to Start 1 Turn the On Auto Off lever to On Auto and allow tank pressure to build Motor will stop when tank pressure reaches cut out pressure 2 PulI the regulator knob out and turn clockwise to increase pressure When the desired pressure is reached push knob in to Iock in place The compressor is ready for use NOTE Always operate the ...

Page 16: ... will depend upon the hours of operation and the working environment Compressor units in an extremely dirty and or hostile environment wil require a greater frequency of all maintenance checks NOT_ See Operation section for the location of controls does not work properly over pressurization may occur causing air tank rupture or an explosion 1 Before starting compressor pull the ring on the safety ...

Page 17: ...llow the compressor to operate at full capacity Keep the air filter clean at a l times 1 Remove the air filter and make sure it is clean IMPORTANT Do not operate the compressor with the air filter removed 2 If dirty rinse air filter with warm water and squeeze dry 3 Replace air filter NOTE If the air filter is extremely dirty it wilI need to be replaced Refer to the Repair Parts for the correct pa...

Page 18: ... using a 7 8 open end wrench Note the orientation for reassembty 6 Using a screwdriver carefully push the valve disc up and down NOTE The valve disc should move freely up and down on a spring which holds the valve disc in the closed position if not the check valve needs to be cleaned or replaced i H _ Screwdriver m In open _ _ position nothing is visible In closed position disc is vieibme 7 Clean ...

Page 19: ...he regulator 4 Remove the regulator 5 Apply pipe sealant tape to the nipple 6 Assemble the regulator and orient as shown NOTE Arrow indicates flow of air Make sure it is pointing in the direction of air flow Regulator 7 8 Reapply pipe sealant to outlet pressure gauge and quick connect Reassemble outlet pressure gauge and quick connect Orient outlet pressure gauge to read correctly Tighten quick co...

Page 20: ...Release safety valve ring 6 Drain water from air tank by opening drain valve on bottom of tank Risk of Bursting Water will condense in the air tank If not drained water will corrode and weaken the air tank causing a risk of air tank rupture 7 After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release all air pressure The valve can then be removed cleaned...

Page 21: ...eat damaged Defective pressure switch release valve Defective air tank Leaking sea Air leaks between head and valve plate Move On Auto Off lever to the Off position if the unit does not shut off contact a Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution DO NOT O _RTIGHTEN A defective check valv...

Page 22: ...in the Maintenance section CORRECTION if there is an excessive amount of pressure drop when the accessory is used adjust the regulator following the instructions in the Description of Operation paragraph in the Operation section NOTE Adjust the regulated pressure under flow conditions while accessory is bein used Operate safety valve manually by pulling on ring if valve still leaks it should be re...

Page 23: ... proper gauge wire and cord length Remove and clean or replace Check wiring connection inside pressure switch and terminat box area Have checked by a Trained Service Technician Have checked by a Trained Service Technician Do not operate the compressor in the paint spray area See flammable vapor warning Bleed the line by pushing the lever on the pressure switch to the Off position if the valve does...

Page 24: ...Air Compressor Model Number 919o167312 1_ _ bs 6 36 2 9 12 FtoLba 11 14 _ 20 35 Torque 100_120 ImLbs 34 J t 33 30 5O 17 1_ 25 54 1 Torque h Lbs 24 A09707 24 ENG ...

Page 25: ...2 D27253 Regulator 23 D20675 Quick Connect Body 1 4 UNIV 1 4 M NPT 24 A06891 Drain Valve 25 Z D23364 Tank 30 Gallon 26 SSP 7811 Nut Sleeve Assembly 1 4 2 27 AC 0631 Check Valve 28 SSF 981 Screw Nex 30 D23363 Rear Shroud 31 SSP 7813 Nut Sleeve Assembly 3 8 32 AC 0774 Isotator 3 33 AC 0292 Outlet Tube 34 SSP 7821 1 Nut Tubing 3 8 OD 35 SSG 3105 O Ring 36 Pump Assembly 45 LA 3069 Label Craftsman 46 L...

Page 26: ...2 The picture shown is for reference only it may differ from actual unit 85 Torque 7 10 Ft Lbs 84 83 82 81 80 _ _ 79 4 Torque 51 631n Lbs 779_3 _79 Torque 42 48 In Lbs 78 Torque 100 120 In Lbs 70 74 76 73 Torque 100 120 h_ Lbs A09707 26 ENG ...

Page 27: ... Screw 10 24 x 3 4 T25 x 80 SSG 8156 O Ring 2 759 2 7191D 073L067W 81 AC 0032 Valve Plate Assembly 82 CAC 1371 Muffler x 83 ACG 45 O Ring 84 AC 0037 Head 85 SSF 927 Screw 1 4 20 x 1 1 8 HHW Not Illustrated A09707 Owners Manual x K 0650 Compression Ring Kit KK 4835 Connecting Rod Kit To determine which capacitor kit is needed look on label under rear shroud for motor supplier GE Start Capacitor Kit...

Page 28: ... mas cercano 1 800 4 MY HOME para coordinar su reparaciOn o devuelva el compresor de aire al lugar donde Io compr6 para que Io cambien Si este compresor de aire se usase con fines comerciales o para alquiler esta garantia se aplica s61o durante los primeros noventa dias a partir de su fecha de compra Esta garantia ie otorga derechos especfficos y usted podria tener otros derechos que varian de un ...

Page 29: ...vitada podria resultar en lesiones menores o moderadas Usado sin el simbolo de seguridad de alerta indica una situaci6n potencialmente riesgosa la que si no es evitada podria causar daFios en la _iedad AJgunos tipos de aserrin creados por maquinas eJectricas de Jijado aserrado amoJado perforado u otras actividades de Jaconstrucci6n contienen matedaJes quimicos conocidos en eJEstado de California c...

Page 30: ...incendio no permita que e eompresor opere desatendide c6mo preveniHo Opere siempre eUcempresor en un sector bien ventilado y Hbre de materiaUes combustiMes gasoUina o emanaeienes de soUvente En un ar_a de rociado de materia_es inflamables ubique al compresor per Io menos a 6 1m 20 pies de distaneia deU area de reciade Podria requerirse una extensi6n de la manguera AUmacene Uos materiaUes infiamabl...

Page 31: ...tas neum_ticas pistolas reciadoras accesedos activadse per aire cubi ertas y etr_s ebjetes inflables puede causar su e plosi6n e set arrojados pudiende ecasionar sefias esiones Rata un control esencia de la presion debe usted inetalar an reguUador y un medidor de preei6n a la salida del aire de su compresor Si no estuviese equipado Siga las recomendacioses de _os fabdcantes de su equipo y jamas ex...

Page 32: ... de fusibUes ADVERTENCIA Riesgo de InhalaciSn qu puede occurrir c6mo preveniHo El aire comprimido proveniente de compresor no es sano para respirar E chorro de aire puede conteeer mon6xido de carbono vapores t6 ieos o part cuUas s6lidas provenientes de tanque La inhaUaci6n de dichos eontaminantes puede lUegar a causar serias esiones o Uamuerte EUrociado de materiales tales come pintura solventes r...

Page 33: ...rtas removidas o da iadas leeiones si elias entraran en contacto con usted o sus ropas Ententar operar el compresor con sus par Cualquier r_paraci6n requerida per este tes daSadas o faUtantes o la reparaci6n del producto debe set efectuada pot personal compresor con sue protecciones removidas autorizado de Uos serviceu _tros puede exponerao a usted a partes movibles que podrian resultar en Uesione...

Page 34: ...n Lasegura A i qu_ puede occurrir La operacion insegara de su compresor de aire podr_a ocasionaHe serias lesiones o Uamuerte a usted u otros c6mo preveniHo Revise y comprenda todas las instrucciones y advertenciae contenidas en este manual PamiUiaHceee con los m_todos de operaci6n y controU del compresor de aire Mantenga libre la zona de operaciones de persona alguna animales dom_sticos y obst_cub...

Page 35: ...y comienza a funcionar la presiOn de aire en el tanque comienza a aumentar Aumenta hasta un valor de presiOn alto fijado en f brica antes de que el motor automSticamente se apague protegiendo a su tanque de aire de presiones mSs altas que su capacidad La presiOn alta a la cual el motor se apaga se llama presi6n m_xima de corte Rarnal Circuito el6ctrico que transporta electricidad desde el panel de...

Page 36: ...uedas porque el eompresor tender_ a voltearse 1 Fije las ruedas con pernos con resalto y tuercas come se muestra Patas de caueho Rueda 2 Apriete firmemente NOTA El equipo se asentarA nivelado si las ruedas estAn debidamente instaladas _ Puede set necesario soportar un lade del compreser de aire cuando se retira la tarima perque eR compresor de aire ten der_ a voltearse 3 Retire cuidadosamente el c...

Page 37: ...straciones El enchufe debe ser utilizado con un toma corriente que haya sido instalado y conectado a tierra de acuerdo a todos los c6digos y ordenanzas locales que serA utilizado tenga la misma configuraciOn que el enchufe de conexi6n a tierra NO UTIUCE UN ADAPTADOR Ver figura _ Prises de I S _ _ courant I f INB21 miees _I_ _ _ terre Broche de raise la terre 3 Inspeccione el enchufe y su cord6n an...

Page 38: ...G Protecci6n deB voBtaje y dem circuito Acerca del voltaje y la minima cantidad de circuitos requeridos refi6rase al cuadro de especificaciones Riesgo de Operaci6n Lasegura Ciertos compresores de aire pueden set operados en un cireuite de 15 A siernpre que se cumplan las siguientes condiciones 1 Que el voltaje suministrado a trav6s de los ramales del circuito sea de 15 A 2 Que el cimuito no sea ut...

Page 39: ...n elevada saltando de acuerdo a los valores prefijados en fabrica ligeramente superiores a los de presi6n de corte de la Ilave interruptora Man6metro para centre at a presi6n de saIida Este man6metro indicar_ la presi6n de aire disponible a la salida del regulador Esta presi6n esta controlada per el regulador yes siempre menor o igual que la presi6n del tanque Man6metro de la presi6n de tanque El ...

Page 40: ...te Proteoci6n para sobrecarga del motor El motor tiene un reposicionador t mico por sobrecarga del motor Si el motor se sobrecalentase por cualquier raz6n el protector de sobrecarga desconectara al motor El motor deber_ ser dejado enfriar antes de volver a ponerlo en marcha El compresor volver_ a arrancar autom_ ticamente una vez enfriado el motor C6mo detenerJa 1 Coloque la posici6n de la Ilave i...

Page 41: ...entas neum_ticas y Uosaecesorios La presiSn de saUida deUreguUadorjam_s debe exceder Uosvalores de m_xima presiSn especificados CSmo porter en marcha 1 Mueva la palanca On Auto Off a la posici6n On Auto y deje que se incremente la presi6n de tanque El motor se detendr_ una vez alcanzado el valor de presi6n de corte del tanque 2 Tire de la perilla del regulador y gh e en sentido horatio para increm...

Page 42: ...joa Los equipos de compresi6n funcionando en un ambiente sumamente sucio y hostil requerirgn mayor frecuencia de todas las verificaciones de mantenimientOa Cada 40 horas Cada 100 horas NOTA Vea en la secci6n OperaciSn la ubicaci6n de los controlesa Anualmente C6mo verificar mavgmvuIa de seguridad Riesgo de Explosi6n Si la v_lvula de seguridad no trabaja adeeuadamente eHo podr_ determinar a sobrepr...

Page 43: ... Permitir que el compresor se enfr_e antes de darRe servicio Un filtro de aire sucio no permitir_ que el compresor opere a plena capacidad Mantenga el filtro de aire limpio en todo memento 1 Extraiga el ret6n del filtro de aire 2 Retire el filtro de aire y aseg0rese de que est6 limpio IMPORTANTE No opere el compresor sin el filtro de aire 3 Siesta sucio enjuague el filtro de aire con agua tibia y ...

Page 44: ... de presi6n Retire cuidadosamente la tuberfa de alivio de presi6n de la valvula de retenci6n Desenrosque la v_lvula de retenci6n girandola hacia la izquierda usando una Ilave de boca de 7 8 plug 22 mm Tome nota de la orientaci6n para volverla a ensamblar Usando un destornillador empuje con cuidado el disco de la v_lvula hacia arriba y hacia abajo NOTA El disco de la v_lvula debe moverse libremente...

Page 45: ...egulador y ori6ntelo de acuerdo a Io mostrado NOTA La flecha indica el sentido del flujo del aire AsegOrese que est6 apuntando a la direcci6n en la que fluye el aire 4 Extraiga el regulador 5 Aplique cinta selladora de car_er as sobre el niple del tubo vertical 7 8 Reaplique sellador de caPierfas al man6metro de presi6n externa y a la conexi6n r_pida Rearme el man6metro de presi6n de salida y el c...

Page 46: ... de seguridad 6 Drene el agua del tanque de aire abriendo la v_lvula de drenaje ubicada en el fondo del tanque Riesgo de Explosi6n E agua se condensa dentro deB tanque de aire Si no se drena ella corroer_ debilitando la paredes del tanque de aire originando un riesgo de ruptura de sue paredes 7 Una vez que el agua haya sido drenada cierre la vAIvula de drenaje NOT Si la vAIvula de drenaje estuvies...

Page 47: ... alto Las conexiones de los tubos no est_n suficientemente ajustadas Compruebe si el asiento de la v_lvula est_ daSado Un interruptor de presi6n defectuoso libera la v_lvula Tanque de aire defectuoso P6rdida en el sellado CORRECC ON Mueva la palanca On Auto Off a la posici6n Off si el equipo no corta contacte a un t6cnico calificado para el servicio Contacte a un t6cnico de servicio calificado Aju...

Page 48: ... daPiado Regulador da_ado CORRECCION Si hubiese una caida excesiva de presi6n durante el uso del accesorio ajuste el regulador de acuerdo alas instrucciones de la secci6n Operaci6n NOTA_Ajuste la presi6n regulada ba o condiciones de flujo mientras se est6 usando et accesorio Opere la valvula de seguridad manualmente tirando de su anillo Si la v_lvula aun pierde deber_ set reemplazada Extraiga y Ii...

Page 49: ... cord6n Extraiga limpie o reemplace Compruebe la conexi6n de cableado dentro del interrupter de presi6n y del _rea de la caja de terminales Haga inspeccionar pot un tecnico capacitado de servicio Haga inspeccionar por un t6cnico capacitado de sePdcio No haga funcionar el compresor en el _rea de pintura pot rociado Vea la advertencia acerca de vapores inflamables Purgue la Ifnea empujando la palanc...

Page 50: ...A09707 50 SP ...

Page 51: ...er una compra inteligente Su nueva unidad Craftsman esta dise_iada y fabricada para afios de operaci6n confiable pero como todos los productos de calidad podrian requirir reparaciones de vez en cuando Ahi es cuando el Contrato de Protecci6n para Reparaciones le puede ahorrar dinero y molestias Compre ahora un Contrato de Proteccid_n para Reparaciones y protejase contra apuros y gastos inesperados ...

Page 52: ......