Craftsman 919.167461, Owner'S Manual

Page 1: ...1 Safety Guidelines Assembly Operation Maintenance Service and Adjustments Troubleshooting Repair Parts CAUTION Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman D28071 Revl 7 24 03 ...

Page 2: ...due to a defect in material or workmanship within one year from the date of purchase RETURN IT TO THE NEAREST SEARS REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL REPAIR IT FREE OF CHARGE If purchased from Orchard Supply Hardware return to the nearest Orchard Store and Orchard will repair it free of charge If this air compressor is used for commercial or rental purposes the warranty wil...

Page 3: ... the safety alert symbol indicates a potentially hazardous situ ation which if not avoided may result in orooertv damaae IhSl_o IL 1 hnlb Y _l_ _ d _ IP _l_o n o _ P SAVE THESE INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE READ AND UNDERSTAND ALL WARN INGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT Some dust created by...

Page 4: ...re or spray area An additional length of hose explosion may be required Store flammable materials in a secure location away from compressor Restricting any of the compressor ven tilation openings will cause serious over heating and could cause fire Unattended operation of this product could result in personal injury or prop erty damage To reduce the risk of fire do not allow the compressor to oper...

Page 5: ...eding the pressure rating of air tools spray guns air operated acces sories tires and other inflatables can cause them to explode or fly apart and could result in serious injury For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outlet if not equipped of your compressor Follow the equipment manufacturers recommendation and never exceed the max...

Page 6: ...ec See grounding instructions tion t _f 1 WARNING Risk to Breathing What Could Happen How To Prevent It The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid parti cles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecti...

Page 7: ...rs which are damaged or come into contact with you or your cloth removed ing Attempting to operate compressor with Any repairs required on this product damaged or missing parts or attempting should be performed by authorized to repair compressor with protective service center personnel shrouds removed can expose you to moving parts and can result in serious injury WARNING Risk of Failing What Coul...

Page 8: ...ARNING Risk of Unsafe Operation _1 What Could Happen How To Prevent It Unsafe operation of your air compressor could lead to serious injury or death to you or others Review and understand all instructions and warnings in this m_J_uai Become familiar with the operation and controls of the air compressor Keep operating area clear of all persons ets and obstacles Keep children away from the air compr...

Page 9: ...d It builds to a certain high pressure before the motor auto matically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts off is called cut out pressure Branch Circuit Circuit carrying elec tricity from electrical panel to outlet This unit is capable of powering the following Accessories The accessories are available through the cur...

Page 10: ...nding plug see following illustra tions The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances 1 The cord set and plug with this unit contains a grounding pin This plug MUST be used with a grounded outlet IMPORTANT The outlet being used must be installed and grounded in accordance with all local codes and ordinances 2 Make sure t...

Page 11: ...nch circuit requirements Certain air compressors can be oper ated on a 15 amp circuit if the follow ing conditions are met 1 Voltage supply through branch circuit is 15 amps 2 Circuit is not used to supply any other electrical needs lights appliances etc 3 Extension cords comply with specifications 4 Circuit is equipped with a 15 amp circuit breaker or 15 amp time delay fuse NOTE If com pressor is...

Page 12: ... high pressure by pop ping out at its factory set pressure slightly higher than the pressure switch cut out setting Outlet Pressure Gauge The outlet pressure gauge indicates the air pres sure available at the outlet side of the Universal Quick Connect Regulator Bodies regulator This pressure is controlled by the regulator and is always less than or equal to the tank pressure Tank Pressure Gauge Th...

Page 13: ... pressure or is shut off The pressure release valve allows the motor to restart freely When the motor stops running air will be heard escaping from this valve for a few seconds No air should be heard leaking when the motor is running or continuous leaking after unit reaches cut out pressure Pressure Release Valve How to Use Your Unit How to Stop 1 Set the On Auto Off lever to OFF Before Starting B...

Page 14: ... a quick connect Too much air pres sure causes a haz ardous risk of bursting Check the manufacturer s maximum pressure rating for air tools and accessories The regulator outlet pressure must never exceed the maximum pres sure rating How to Start 1 Turn the On Auto Off lever to AUTO and allow tank pressure to build Motor will stop when tank pressure reaches cut out pressure 2 Pull the regulator kno...

Page 15: ...will depend upon the hours of operation and the working environ ment Compressor units in an extremely dirty and or hostile environ ment will require a greater frequency of all maintenance checks To Check Safety Valve if the safety valve does not work properly over pressurization may occur causing air tank rupture or an explosion 1 Before star_ing compressor pull the ring on the safety valve to mak...

Page 16: ...me models the filter may be removed by using a pair of needle nose pliers or a screwdriver Pull or pry out the old filter and carefully clean the filter area Push in the new air filter Air Compressor Pump Intake and Exhaust Valves Once a year have a Trained Service Technician check the air compressor pump intake and exhaust valves MoOr The motor has an automatic reset thermal overload protector if...

Page 17: ...stable wrench loosen pressure relief tube nut at air tank and pressure switch Carefully move pressure relief tube away from check valve 5 Unscrew the check valve turn counterclockwise using a 7 8 open end wrench Note the ori entation for reassembly 6 Using a screwdriver carefully push the valve disc up and down NOTE The valve disc should move freely up and down on a spring which holds the valve di...

Page 18: ... 20 psi Release safety valve ring 6 Drain water from air tank by opening drain valve on bottom of tank Water will con dense in the air tank If not drained water will cor rode and weaken the air tank caus ing a risk of air tank rupture 7 After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release all air pressure The valve can then be removed cleaned then ...

Page 19: ...gs are not tight enough Check valve seat damaged Defective pressure switch release valve Defective air tank Leaking seal Move On Auto Off lever to the OFF position if the unit does not shut off contact a Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution DO NOT OVER TIGHTEN A defective check valv...

Page 20: ...uirement Hole in hose Check valve restricted Air leaks Restricted air intake filter Compressor is not supplying enough air to operate acces sories Check the accessory air requirement If it is higher than the SCFM or pressure supplied by your air compressor you need a larger compressor Check and replace if required Remove and clean or replace Tighten fittings Clean or replace air intake fil ter Do ...

Page 21: ...e switch and ter minal box area Have checked by a Trained Service Technician Have checked by a Trained Service Technician Do not operate the compressor in the paint spray area See flamma ble vapor warning Bleed the line by pushing the lever on the pressure switch to the off position if the valve does not open replace switch 1 Check fuse box for blown fuse and replace as nec essary Reset circuit br...

Page 22: ... 17 I Tot ue 17 2 80_O0 n Ibs Torque 17 8 25 31in tbs Totque SO 6Oin lbs 14 15 13 12 Torque 30 40 in Ibs 8 43 17 7 6 22 23 24 25 21 31 Torque 10 20 in t bs j 41 jl 2 39 _38 35 D28071 22 ENG ...

Page 23: ...2 used Isolator 3 used Outlet Tube Assembly Nut Sleeve 3 8 2 used Male Connector 1 4 NPT Nut Hex 1 4 20 2 used Shroud Bracket 2 used Rear Shroud Console Screw 1 4 20 x 50 2 used Regulator Ring Console Panel Regulator Gauge 2 Elbow Fitting Regulator Manifold Quick Connect 1 4 NPT 2 used Bushing Reducer 1 2 1 4 NPT Nipple 1 4 18 NPT x 2 00 Power Cord Tank Gauge 2 Bushing Reducer 1 8 1 4 NPT Elbow Fi...

Page 24: ...89 84Torque 7 10 ft Ibs 86 __ _ 83 0 _ 80 _ 79 4 _L_ _ 79 3 _ 79 2 73 7 74___ in Ibs _ _ 72 Torque 100 120 in Ibs D28071 24 ENG ...

Page 25: ...sembly Fan Screw 1 4 20 x 75 SEMS Shim Cylinder Sleeve Connecting Rod Assembly Formed Compression Ring Connecting Rod Cap Screw 10 24 x 75 T25 O Ring Valve Plate Assembly O Ring Head Stud 1 4 20 x 1 125 2 used Screw 1 4 20 x 1 125 2 used Muffler Intake Screen Filter Filter Intake Fastener Intake Filter 2 used X Not llluetrated D28071 LA 3092 1 D23180 919 16434 K 0650 KK 4835 D21216 Owner s Manual ...

Page 26: ...ot defectos en msteriales o mano de obra dentro del Ispso de un aSo s partir de la fecha de su compra DEVUELVALOAL CENTRO DE REPARACIONES SEARS MAS CERCANO DENTRO DE LOS ESTADOS UNIDOS Y SEARS LO REPARAP_ LIBRE DE CARGO Si se hubiese comprado a Orchard Supply Hardware devu_lva_oal comercio Orchard m_s cercano y Orchard Io reparar_ libre de cargo Si este compresor de sire fuese utiJizsdo psra propS...

Page 27: ...ion potencialmente ries gosa la que si no es evitada podria causa_ da_os en la propiedada I1 _v_ I o tl q t _i t _l _ _l o T_ o_ ID1 _ _ 1 1 I_7 _ I D _Algunos tipos de aserr n creados pot m quinas el6ctricas de lijado aserrado amolado perforado u otras actividades de la construcci6n contienen materV ales quimicos conocidos en el Estado de California como causantes de c ncer defectos de nacimiento...

Page 28: ...en dio no permita que el compresor opere desatendido cbmo prevenirlo Opere siempre el oompresor en un sector bien ventitado y libre de materiales com bustibles gasolina o emanaciones de sol vente En un tea de rociado de materiales inflam ables ubique al compresor pot Io menos a 6 1m 20 pies de distancia del _irea de mcia do Podria requerirse una extensi6n de la manguera Almacene los materiales inf...

Page 29: ...s neum_ticas pis totas rociadoras accesorios activados por aire cubiertas y atros objetos inflables puede causar su explosi6n o set arrojados pudien_ do ocasionar serias lesiones Para un control esencial de la presi6n debe usted instalar un regulador y un medidor de presibn a la salida del aire de su compreso_ Si no estuviese equipado Siga las recomenda ciones de los fabric ntes de su equipo y jar...

Page 30: ...bles puesta a tierra I 4unl It1 To ADVERTENCIA Riesgo de Inhalacibn qud puede occurrir cbmo prevenirlo El aire comprimido proveniente del compresor no es sano para respirar El chorro de aire puede contener mon6xido de carbono vapores t6xicos o partlculas sblidas prove_ nientes del tanque La inhalaci6n de dichos contaminantes puede Ilegar a causar serias lesiones o la muerte El rociado de materiate...

Page 31: ...s removidas o dafiadas serias lesiones si eIlas entraran en contacto con usted o sus ropes Intentar operar el compresor con sus Oualquier reparaci6n requerida por este pro partes da_adas o faltantas o la reparacian ducto debe ser efectuada pot personal del compresor con sus protecciones autorizado de los servicentros removidas puede exponerlo a usted a partes movibles que podrlan resultar en lesio...

Page 32: ...acibn Lasegura qud puede occurrir La operacion insegura de su compresor de aire podrla ocasionarle serias lesiones o la muerte a usted u otros_ cbmo prevenido Revise y comprenda todas las instrucciones y advertermias contenidas en este manual Familiaricese con los m_todos de operaci6n y control del compresor de a_re Mantenga libra la zona de operaciones de per sona alguna animales dom_sticos y obs...

Page 33: ...r la presion de air en el tanque comienza a aumantar Aumenta haeta un valor de presion alto fijado en fabrica antes de que el motor autom tica mente se apague protegiando a su tanque de aire de presiones m s altas que su capacidad La presi6n alta a la cual el motor se apaga se llama presion mb xima de corte Ramal Circuito el ctrico que transporta electricidad desde el panel de control haeta el tom...

Page 34: ... un toma cordente que haya sido instelado y conectado a tierra de acuerdo a todos los codigos y ordenan zas locales Elcable que acompafia a esta unidad tiene una espiga para cortex ion a tierra Esta DEBE set utilizada COnun tomacorriente conectado a tierra IMPORTANTE El tomacorriente que set utilizado debera haber side conectado a tierra conforme a todos los c6digos locales y ordenanzas 2 Asegt3re...

Page 35: ... Ciertos compresores de aire pueden set operados en un circuito de 15 A siempre que se cumplan las siguientes condi ciones 1 Que el voltaje suministrado a trav6s de los tamales del circuito sea de 15 A 2 Que el circuito no sea utilizado para alimentar ninguna otra necesidad el6ctrica iluminaciSn artefactos etc 3 Que los cables de extension cumplan con Ins especificacione 4 El circuito cuenta con u...

Page 36: ...a Manbmetro para controlar la presibn de salida Eete manometro indieara la pre sion de aire disponible a la salida del reg ulador Esta presion esta controlada por el regulador yes siempre menor o igual que la presi6n del tanque D28071 Bomba de compresidn del aim Universal Quick Connect Bodies Manbmetro de la presibn del tam le El man6metro que controla la presi6n del tanque indica la reserva de pr...

Page 37: ...no mientras el motor est en marcha ni p_rdidas continues una vez que se alcanz6 la presion de corte Vdlvula aliviadora de presi6n Cbmo utilizar su unidad C6mo detenerla 1 Coloque la posiciSn de la Ilave inter ruptora On Auto Off en la posici6n OFF Antes de poner en marcha Procedimiento para el asentamiento Si las siguientes instrucciones no fuesen seguidas estrictarnente podrdn ocurrir serios dafi...

Page 38: ...que los valores de mbxima presibn dedoe pot el fabricante de lae herramientas neumaticas y los accesorios La presibn de salida del regulador jambs debe exceder los valores de maxima presibn especificados Cbmo poner en marcha 1 Mueva la palanca On Auto Off a Ia posi ci6n AUTO y deje que se incremente la presi6n del tanque El motor se detendra una vez alcanzado el valor de presi6n de corte del tanqu...

Page 39: ... del ambiente de trebajo Los equipos de com presion fancionendo en un ambiente sumemente suoio y hostil requerir n mayor frecueneia de todas las verifiea clones de mantenimiento NOTA Vea en la seccion Operacidn la ubicacion de los controles Cbmo verificar la v_ilvula de seguri dad Si la valvula de seguridad no trabaja adecuedamente ego podra determinar la sobrepresibn del tanque ereando el rieego ...

Page 40: ...o Deje enfriar al compresor antes de darle servicio Mantenga limpio el filtro de aire en todo momento No opere el compresor sin su filtro de aire Un filtro de airs sucio no permitira a ta bomba compresora operar a su capaci dad maxima Antes de usar la bomba compresora verifique el filtro de aire para assgurarse que este limpio yen su sitio Si est_ sucio rssmplacelo per uno nuevo En algunos modelos...

Page 41: ...lable afloje el tube aliviador de presi6n del tanque de aire y el interrupter de presion Retire cuidadosamente la tuberia de alivio de presi6n de la v_lvula de retenci6n 5 Desenrosque la v lvala de retenci6n girandola hacia la izquierda usando una Ilave de boca de 7 8 Tome nota de la orientaci6n para volveda a ensamblar 6 Usando un destomillador empaje con cuidado el disco de la v lvula hacia arri...

Page 42: ...llo de la valvela de seguridad 6 Drene el agua del tanque de aire abdendo la valvula de drenaje ubica da en el rondo del tanque El ague se con densa dentro del tanque de eite Si no se drene ella cor roetd debilitando le paredes del tanque de aim originando un riesgo de ruptura de sus paredes 7 Una vez qae el agua haya sido drenada cierre la valvula de drenaje NOTA Si la valvala de drenaje estuvies...

Page 43: ...nque de aire defectuoso el tanque de aire o en las sol daduras del tanque de aire CORRECCION Mueva la palanca On Auto Off a la posicion OFF si el equipo no corta contacte a un t_cnico calificado para el servicio Contacte a un t_cnico de semi cio calificado Ajuste las conexiones en las que el aire puede set escuchado escap ndose Verifique las conexiones con soluci6n jabonosa y agua NO SOBREA JUSTE ...

Page 44: ...al que esta sometido Orificio en la manguer8 Valvula regulsdora restringida Perdid8 de aire Filtro de entrsd8 de aire restringido El compresor no est8 suministrsn do suficiente can tidsd de 8ire par8 operar los 8cce sorios Verifique el requerimiento de aire del accesorio Si es mayor que SCFM o 18presion suministrsd8 por su compresor de aire se necesita un compresor de mayor capacidad Verifique y r...

Page 45: ...del interruptor de presi6n y del area de la caja de terminales Haga inspecelonar pot un tecnico capacitado de servielo Haga inspeccionar por un t6cnico capacitado de servicio No haga funcionar el compresor en el _ de pintura por rociado Vea la advert q cia acerca de vapores inflamables Purgue la Ifnea empuj qdo la pal q ca en el interruptor de presi6n a la posicbn off Apagado si la velvula no se a...

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Page 48: ...uipment and electronics call or go on line for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytime dayor night U S A only www sears com To purchase a protection agreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparad6n a domicUio y para ordenar piezas 1 888 SU HOGAR sM 1_888 784 6427 Au Ca...