Craftsman 919.167462, Owner'S Manual

Page 1: ...2 Safety Guidelines Assembly Operation Maintenance Service and Adjustments Troubleshooting Repair Parts CAUTION Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman D30050 Rev0 8 26 03 ...

Page 2: ... this CRAFTSMAN Air Compressor fails due to a defect in material or workmanship within one year from the date of purchase Sears will at its option repair or replace it free of charge Contact your nearest Sears Service Center 1 800 4 MY HOME to arrange for repair or return the Air Compressor to the place of purchase for replacement If this Air Compressor is used for commercial or rental purposes th...

Page 3: ...moderate injury _ _Used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in oroDertv damaae IhSl_o nq 1 hd _ Y _I_ _ 4_ IP _l_o nj o _ P SAVE THESE INSTRUCTIONS iMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE READ AND UNDERSTAND ALL WARNINGSAND OPERATINGINSTRUCTIONSBEFOREUSING THIS EQUIP...

Page 4: ...fire or spray area An additional length of hose explosion may be required Store flammable materials in a secure location away from compressor Restricting any of the compressor ventilation openings will cause serious overheating and could cause fire Unattended operation of this product could result in personal injury or property damage To reduce the risk of fire do not allow the compressor to opera...

Page 5: ...ding the pressure rating of air tools spray guns air operated accessories tires and other inflatables can cause them to explode or fly apart and could result in serious injury For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outlet if not equipped of your compressor Follow the equipment manufacturers recommendation and never exceed the maxim...

Page 6: ...t voltage and adequate fuse protection WARNING Risk of Breathing What Could Happen How To Prevent It The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticide...

Page 7: ...ers which are damaged or come into contact with you or your removed clothing Attempting to operate compressor with Any repairs required on this product damaged or missing parts or attempting should be performed by authorized to repair compressor with protective service center personnel shrouds removed can expose you to moving parts and can result in serious injury f VN I 1 WARNING Risk of Falling ...

Page 8: ...ation and controls of the air compressor Keep operating area clear of all persons pets and obstacles Keep children away from the air compressor at all times Do not operate the product when fatigued or under the influence of alcohol or drugs Stay alert at all times Never defeat the safety features of this product Equip area of operation with a fire extinguisher DO not operate machine with missing b...

Page 9: ...s to build It builds to a certain high pressure before the motor automatically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts off is called cut out pressure Branch Circuit Circuit carrying electricity from electrical panel to outlet This unit is capable of powering the following Accessories The accessories are available through ...

Page 10: ...plug see following illustrations The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances 1 The cord set and plug with this unit contains a grounding pin This plug MUST be used with a grounded outlet IMPORTANT The outlet being used must be installed and grounded in accordance with all local codes and ordinances 2 Make sure the outl...

Page 11: ...e and Circuit Protection Refer to the specification chart for the voltage and minimum branch circuit requirements Risk of Unsafe Operation Certain air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage supply to circuit must comply with the National Electrical Code 2 Circuit is not used to supply any other electrical needs 3 Extension cords comply with sp...

Page 12: ...fety valve will protect against high pressure by popping out at its factory set pressure slightly higher than the pressure switch cut out setting Outlet Pressure Gauge The outlet pressure gauge indicates the air pressure available at the outlet side Universal Quick Connect Regulator Bodies of the regulator This pressure ts controlled by the regulator and is always less than or equal to the tank pr...

Page 13: ...or reaches cut out pressure or is shut off The pressure release valve allows the motor to restart freely When the motor stops running air will be heard escaping from this valve for a few seconds No air should be heard leaking when the motor is running or continuous leaking after unit reaches cut out pressure Pressure Release Valve How to Use Your Unit How to Stop 1 Set the On Auto Off lever to OFF...

Page 14: ...The hose or accessory will require a quick connect plug if the air outlet is equipped with a quick connect Risk of Bursting Too much air pressure causes a hazardous risk of bursting Check the manufacturer s maximum pressure rating for air tools and accessories The regulator outlet pressure must never exceed the maximum pressure rating How to Start 1 Turn the On Auto Off lever to AUTO and allow tan...

Page 15: ... hours of operation and the working environment Compressor units in an extremely dirty and or hostile environment will require a greater frequency of all maintenance checks To Check Safety Valve Risk of Bursting If the safety valve does not work properly over pressurization may occur causing air tank rupture or an explosion 1 Before starting compressor pull the ring on the safety valve to make sur...

Page 16: ...er On some models the filter may be removed by using a pair of needle nose pliers or a screwdriver Pull or pry out the old filter and carefully clean the filter area Push in the new air filter Air Compressor Pump Intake and Exhaust Valves Once a year have a Trained Service Technician check the air compressor pump intake and exhaust valves MoOr The motor has an automatic reset thermal overload prot...

Page 17: ...loosen pressure relief tube nut at air tank and pressure switch Carefully move pressure relief tube away from check valve 5 Unscrew the check valve turn counterclockwise using a 7 8 open end wrench Note the orientation for reassembly 6 Using a screwdriver carefully push the valve disc up and down NOTE The valve disc should move freely up and down on a spring which holds the valve disc in the close...

Page 18: ... psi Release safety valve ring 6 Drain water from air tank by opening drain valve on bottom of tank I_ Risk of Bursting Water will condense in the air tank If not drained water will corrode and weaken the air tank causing a risk of air tank rupture 7 After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release all air pressure The valve can then be removed...

Page 19: ...Tube fittings are not tight enough Check valve seat damaged Defective pressure switch release valve Defective air tank Leaking seal Move On Auto Off lever to the OFF position if the unit does not shut off contact a Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution DO NOT OVERTIGHTEN A defective ...

Page 20: ...uirement Hole in hose Check valve restricted Air leaks Restricted air intake filter Compressor is not supplying enough air to operate accessories Check the accessory air requirement If it is higher than the SCFM or pressure supplied by your air compressor you need a larger compressor Check and replace if required Remove and clean or replace Tighten fittings Clean or replace air intake filter Do no...

Page 21: ...sure switch and terminal box area Have checked by a Trained Service Technician Have checked by a Trained Service Technician Do not operate the compressor in the paint spray area See flammable vapor warning Bleed the line by pushing the lever on the pressure switch to the off position if the valve does not open replace switch 1 Check fuse box for blown fuse and replace as necessary Reset circuit br...

Page 22: ...Air Compressor Model Number 919 167462 o 17 1 Tot ue 17 2 30_ _ O0 Torque 17 8 25 31in bs TorqtJe 50 60 in _s 14 15 13 12 11 28 21 31 _ _34 _33 Torque 0 20 in I_s 41 jl 2 39 _35 D30050 22 ENG ...

Page 23: ... 75 6 used Saddle Mount Cup 2 used Isolator 3 used Outlet Tube Assembly Nut Sleeve 3 8 2 used Male Connector 1 4 NPT Nut Hex 1 4 20 2 used Shroud Bracket 2 used Rear Shroud Console Screw 1 4 20 x 56 2 used Regulator Ring Console Panel Regulator Gauge 2 Elbow Fitting Regulator Manifold Quick Connect 1 4 NPT 2 used Bushing Reducer 1 2 1 4 NPT Nipple 1 4 18 NPT x 2 00 Power Cord Tank Gauge 2 Bushing ...

Page 24: ...Air Compressor Model Number 919 167462 89 84 Torque 7 10 ff Ibs 86 _ 83 _ _ 80 _ _ 79 4 _ _79 3 _ _ 79 2 74 _ k 73_ __ _70 in Ibs D30050 24 ENG ...

Page 25: ...aring Assembly Fan Screw 1 4 20 x 75 SEMS Cylinder Sleeve Connecting Rod Assembly Formed Compression Ring Connecting Rod Cap Screw 10 24 x 75 T25 O Ring Valve Plate Assembly O Ring Head Stud 1 4 20 x 1 125 2 used Screw 1 4 20 x 1 125 2 used Muffler Intake Screen Filter Filter Intake Fastener Intake Filter 2 used X Not lllustrated D30050 LA 3109 LA 3110 919 16434 K 0650 KK 4835 D30144 Owner s Manua...

Page 26: ...RE Si este compresor de aire Craftsman fallase debido a defectos de materiales o de fabricaci6n dentro del aSo de su fecha de compra Sears a su opei6n 1o reparar o reempiazar sin eosto alguno Comuniquese con el Centro de Servicio Sears m s cercano 1 800 4 MY HOME para coordinar su reparaci6n o devuelva el compresor de aire al ugar donde Io compr6 para que Io cambien Si este compresor de aire se us...

Page 27: ...es o moderades _ Usado sin el simbolo de seguridad de alerta indiea ana situacion potencialmente riesgosa la que si no es evitada podria causar da_os en la propiedade _ Algunos tipos de aserrfn creades pot m quinas electricas de Iijado aserrado _motado perforado u otras actividades de la construccibn contienen materiales qulmicos conocidos en el Estado de California como causantes de c_ncer defect...

Page 28: ... incendio no permita que el oompresor opere desatendido cbmo prevenirlo Opere siempre el compresor en un sector bien ventilado y libre de materiales combustibles gasolina o emanaciones de solvente En un tea de rociado de materiales infiamables ubique al compresor por Io menos a 6 1m 20 pies de distancia del _rea de rociado Podrla requerirse una extensi6n de la manguera Almacene los materiales infl...

Page 29: ...erramientas neum_s pistolas rociadoras accesorios activados pot aire cubiertas y otros obietos inflables puede causar su explosi6n o set arrojado pudiendo ocasionar serias lesiones P_ra un control esencia_ de la presi6n defoe us ted instalar un regulador y un medider de presi6n a la salida del aim de su compresor Si no estuviese equipado Siga ins recomendaciones de los fabdcantes de su equipo y ja...

Page 30: ...es puesta 8 tierra p 4unl It1 To ADVERTENCIA Riesgo de Inhalacibn qud puede occurrir cbmo prevenirlo E_aire comprimido proveniente del compresor no es sano para respirar El chorro de aire puede contener mon6xido de carbono vapores t6xicos o partlculas sblidas provenie_es del tanque La inhalaci6n de dichos contaminantes puede Uegar a causar serias lesiones o la muerte El tociado de materiates tales...

Page 31: ...ubiertas removidas o da_adas serias lesiones si elias entr_ran en contacto con usted o sus ropas Intentar operar el compresor con sus Cualquier reparaciSn requerida per este partes da_adas o faitantes o la reparacibn producto debe ser efectuada per personal del compresor con sus protecciones autorizado de los servicentros removidas puede exponerlo a usted a partes movibles que podrlan resultar en ...

Page 32: ...eraci6n Inseguta A qud puede occutrit cbmo prevenirlo La operacion insegura de su compresor de aire podrla ocasionarle serias lesiones o la muerte a usted u otros Revise y comprenda todas las instrucciones y adver_encias contenidas en este manual Famiiiarlcese con los m_todos de operacibn y control del cempresor de aire iantenga libre la zona de opera iones de persona a_guna anime3eS dom_sticos y ...

Page 33: ... comienza a funcionar la presiSn de aire en el tanque comienza a aumantar Aumenta hasta an valor de presion alto fijado en f brica antes de que el motor autom ticamente se apague protegiendo a su tanque de aire de presiones m s altas que su capacidad La presiSn alta a la cual el motor seapaga se llama presion m_xima de corte Ramal Circuito el_ctrico que transporta electricidad desde el panel de co...

Page 34: ...aya sido instalado y conectado a tierra de acuerdo a todos los c6digos y ordenanzas locales 1 El cable que acompaSa a esta unidad tiene una espiga para conexi6n a tierra Esta DEBE set utilizada con un tomacorriente conectado a tierra IMPORTANTE El tomacorriente que set utilizado deber haber side conectado a tierra conforme a todos los c6digos locales y ordenanzas AsegQrese de que el tomacorriente ...

Page 35: ...oteccibn del voltaje y del circuito Acerca del voltaic y la minima cantidad de circuitos requeridos refi_rase al cuadro de especifieaeiones _ Riesgo de Operacibn Lasegura Ciertos compreeotee de aire pueden set operados en un citcuito de 15 A siempre que se cumplan las siguientes condiciones 1 Que el voltaje suministrado a tray s de los tamales del circuito sea de 15 A 2 Que el circuito no sea util...

Page 36: ...os de presi6n de corte de la Ilave interruptora Manbmetro para controlar le presibn de salida Este man6metro indiear la presion de aire disponible a la salida del regulador Esta presi6n est controlada por el regulador yes siempre menor o igual que la presi6n del tanque D30050 Manbmetro de la preei6n del tanque El man6metro que controla la presi6n del tanque indica la reserva de presi6n del tanque ...

Page 37: ...rse escape alguno mientras el motor est en mercha ni p_rdidas continuas una vez que se alcanz5 la presion de corte Vblvula aliviadora de presi6n Cbmo utilizar su unidad C6mo detenerla 1 Coloque la posici6n de la Ilave interruptora On Auto Off en la posicion OFF Antes de poner en marcha Procedimiento para el asentamiento Riesgo de Operacibn Insegura Si las siguientes instruceioP_s no fuesen seguida...

Page 38: ... esta equipada con un z6calo de conexi6n rapida Riesgo de Explosibm Demasiada presibn de aire podrb set la causa de riesgo de explosibn Verifique los valores de mbxima presibn dados por el fabricante de las herramientas neumatieas y los accesorios La presibn de salida del regulador jambs debe exceder los valores de mbxima presibn especificados Cbmo porteren marcha 1 Mueva la pa_ancaOn Auto Off a _...

Page 39: ...n de las horas de operaci6n y de ambiente de trabajo Los equipos de compresi6n funcionando en un ambiente sumamente sucio y hostil requerir n mayor frecuencia de todas as verificaciones de mantenimiento NOTA Vea en la secci6n Operaci6n la ubicacion de los controles Cbmo verificar la v_ilvula de seguridad _ Riesgo de Explosibn Si la valvula de seguridad no trabaja adecuademente ello podra determina...

Page 40: ...resor se enfr e antes de datle servicio _ Riesgo de Operacibn Insegura Mantenga limpio el filtro de aire en todo momento No opere el compresor sin su filtro de aim Un filtro de aire sucio no permitir a la bomba compresora operar a su capacidad m xima Antes de usar la bomba compresora verifique el filtro de aire para asegurarse que este limpio yen su sitio SiestA sucio reempl celo per uno nuevo En ...

Page 41: ... de presi6n del tanque de aire y el interruptor de presion Retire cuidadosamente la tuberfa de alivio de presi6n de la valvula de retencion 5 Desenrosque la v lvula de retenciSn girandola hacia la izquierda usando una Ilave de boca de 7 8 Tome nota de la orientaci6n para volverla a ensamblar 6 Usando un destomillador empuje con cuidado el disco de la v lvula hacia arriba y hacia abajo NOTA El disc...

Page 42: ... la vAIvula de seguridad 6 Drene el agua del tanque de aire abriendo la valvula de drenaje ubicada en el rondo del tanque Riesgo de Explosibn El agua se condensa dentro del tanque de aire Si no ee dtene ella cotroerd debilitando la paredes del tenque de aire otiginando un tieego de tuptura de eus paredee 7 Una vez que el agua haya sido drenada cierre la valvula de drenaje NOTA Si la v lvula de dre...

Page 43: ...presion de aire en el defectuoso libera la valvula interruptor de la v_lvula aliviadora Perdida de aire en Tanque de aire defectuoso el tanque de aire o en las soldaduras del tanque de aire Mueva la palanca On Auto Off a la posici6n OFF si el equipo no corta contacte a un t_cnico calificado para el servicio Contacte a an t_cnico de ervicio calificado Ajaste las conexiones en as que el aire paede s...

Page 44: ...l que esta sometido Orificio en la manguera Valvula reguladora restringida Perdida de aire Filtro de entrada de aire restringido El compresor no esta suministrando suficiente cantidad de aire para operar los accasorios Veriflque el requerimiento de aire del accesorio Si as mayor que SCFM o la presi6n suministrada por su compresor de aire se necesita un compresor de mayor capacidad Veriflque y reem...

Page 45: ...l interruptor de presi6n y del _ea de la caja de terminales Haga inspecelonar FOr un tecnico capaeltado de servicio Haga inspecelonar For un tecnico capacitado de servicio No haga funcionar el compresor en el _ea de pintara For rociado Vea la advertencia acerca de vapores inflamables Pargae la Ifnea empujando la palanca en el interruptor de presi6n a la Fosiel6n off Apagado si la valvula no se abr...

Page 46: ...D30050 46 SP ...

Page 47: ...er hacer una cempra inteligente Su nueva unidad Craftsman est diseSada y fabricada para aSos de operaci6n confiable pero come todos los productos de calidad podrian requirir reparaciones de vez en cuando Ahi es cuando el Contrato de Protecci6n para Reparaciones le puede ahorrar dinero y molestias Cernpre ahora un Contrate de Proteccidn para Reparaciones y prot_jase contra apuros y gastos inesperad...

Page 48: ...awn equipment and electronics call or go on line for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytime dayornight U S A only www sears com To purchase a protection agreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparad6n a domicilio y para ordenar piezas 1 888 SU HOGAR _ 1_88 784_427 Au...