Craftsman 919.167802, Owner'S Manual

Page 1: ...elines Assembly Operation Maintenance Service and Adjustments Troubleshooting Repair Parts CAUTION Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman D30092 Rev0 9 26 03 ...

Page 2: ... Compressor fails due to a defect in material or workmanship within one year from the date of purchase Sears will at its option repair or replace it free of charge Contact your nearest Sears Service Center 1 800 4 MY HOME to arrange for repair or return the Air Compressor to the place of purchase for replacement If this Air Compressor is used for commercial or rental purposes this warrant applies ...

Page 3: ... situation which if not avoided result in minor or moderate injury _T_ _Used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damaae Ih_l_o tnq 1 id _ Y 4_l_ _ d_ IP ljt ttl_o njl o _ P _Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of Califor...

Page 4: ...length of hose explosion may be required Store flammable materials in a secure location away from compressor Restricting any of the compressor ventilation openings will cause serious overheating and could cause fire Unattended operation of this product could result in personal injury or property damage To reduce the risk of fire do not allow the compressor to operate unattended Never place objects...

Page 5: ...the pressure rating of air tools spray guns air operated accessories tires and other inflatables can cause them to explode or fly apart and could result in serious injury For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outlet if not equipped of your compressor Follow the equipment manufacturers recommendation and never exceed the maximum al...

Page 6: ...t voltage and adequate fuse protection WARNING Risk of Breathing What Could Happen How To Prevent It The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticide...

Page 7: ...or covers which a_ damaged or come into _ ontact with you or your removed el_hing Attempting to operate compressor with Any repairs r_quired on this product damaged or missing parts or _cm_ing should be performed by authorized to r_pair compressor with profeutivc service center personnel shrouds removed c_n expose you to moving parts and can result in serious injury F_ yJ_ _ J WARNING Risk of Fall...

Page 8: ... with the operation and controls of the air _mprsssor Keep operating area clear of all persons pets and obstacles Keep children away _m the air compressor at all itrnes Do not operate the product when fatigued or under the influence of alcohol or drugs Stay alert at all times Never defeat the safely faatures of this preduct Equip area of operation with a fire extinguisher DO not operate machine wi...

Page 9: ...egins to build It builds to a certain high pressure before the motor automatically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts Off is called cut out preesure Branch Circuit Circuit carrying electricity from electrical panel to outlet To Lock Out Power Place a lock on the line power switch SOno one else can turn on the powe_ T...

Page 10: ...nd place on a level surface To Add Oil To Pump _ Compressore are shipped without oil A small amount of oil may be present in the pump upon receipt of the air compressor This is due to plant testing and does not mean the pump contains oil Do not attempt to operate this air compressor without first adding oil to the crankcase Serious damage can result from even limited operation unless filled with o...

Page 11: ...ST be bolted to a solid level surface Hardware needed 4 Concrete anchors not supplied 4 3 8 Lag screw to fit concrete anchors not supplied 4 5 8 Washer shims found in parts bag if needed 1 Place the air compressor on on a solid level surface 2 Mark the surfaes using the holes in the air compressor feet as a template 3 Drill holes in the surface for the concrete anchors Install concrete anchors 4 U...

Page 12: ...on the product and comply with national and local electrical codes Refer to the product specification found in the front of this manual for the voltage and minimum branch circuit requirements Air Distribution System Risk of Bursting Plastic or PVC pipe is not designed for use with compressed air Regardless of its indicated pressure rating plastic pipe can burst _om air pressure Use only metal pipe...

Page 13: ...LEG TYPICAL COMPRESSED AIR DISTRIBUTION SYSTEM AIR CCM PRE _OR I_Al_J _CK _ VALVE _ 13 ENG L33_92 ...

Page 14: ... base of the air tank and is used to drain condensation at the end of each use On Auto Off Switch Turn this switch ON to provide automatic power to the pressure switch and OFF to remove power at the end of each use Pressure Switch The pressure switch automatically starts the motor when the air tank pressure drops below the factory set cut in pressure It stops the motor when the air tank pressure r...

Page 15: ...aking after unit reaches out out pressure Air Intake Filter not shown This filter is designed to clean air coming into the pump Trois filter must always be clean and ventilation openings free from obstructions See Maintenance How to Use Your Unit How to Stop 1 Set the 0n Auto 0ff lever to _ OFF _ Before Starting Break in Procedure Risk of Unsafe Operation Serious damage may result if the following...

Page 16: ... Before Each Start Up 1 Place On Auto Off lever to _OFF _ 2 Close the globe valve 3 Attach hose and accessories NOTE A regulator MUST be installed when using accessories reted at less than 175 PSI Risk of Bursting Too much air pressure causes a hazardous risk of bursting Cheek the manufacturer s maximum pressure rating for air tools and accessories The regulator outlet pressure must never exceed t...

Page 17: ...allow the air compressor to cool To ensure efficient operation and longer life of the air compressor outfit a routine maintenance schedule should be prepared and followed The following routine maintenance schedule is geared to an outfit in a normal working environment operating on a daily basis If necessary the schedule should be modified to suit the conditions under which your compressor is used ...

Page 18: ...rain valve is plugged release all air pressure The valve can then be removed cleaned then reinstalled Oil NOTE Use a air compressor oil such as SAE 30 API CG CD heavy duty motor oil Under extreme winter conditions use SAE 20 weight oil NOTE Crankcase oil capacity is approximately 60 fluid ounces 1 8 l Checking 1 The oil level should be to the middle of the sight glass C 2 If needed remove oil fill...

Page 19: ...air eompP _ ssoroff lock out the power supply and relieve all air pressure from the air tank 2 Removethe belt guard 3 Mark pump position on saddle 4 Loosen the motor mounting screws and slide the motor toward the air compresso_ 5 Remove the belt and replace with a new one 6 See the Adjust Belt Tension before tightening motor mounting screws Adjusting Belt Tension 1 Slide motor into original positi...

Page 20: ...crew See Parts manual for torque specifications 7 Visually inspect the motor drive pulley to verify that it is perpendicular to the drive motor shaft Points B1 and B2 of Figure should appear to be equal If they are not loosen the setscrew 04 the motor drive pulley and equalize B1 and B2 using care not to disturb the belt alignment performed in step 2 8 Retighten the motor drive pulley setscrew See...

Page 21: ... tube away from check valve 4 Using an adjustable wrench loosen pressure relief tube nut at air tank and pressure switch Carefully move pressure relief tube away from check valve 5 6 Unscrew the check valve turn counterclockwise using a 7 8 open end wrench Note the orientation for reassembly Using a screwdriver carefully push the valve disc up and down NOTE Tr_evalve disc should move freely up and...

Page 22: ...is manual is not recommended If additional service is required contact your nearest Authorized Warranty Service Center Before you store the air compressor make sure you do the following 1 Review the Maintenance section on the preceding pages and perform scheduled maintenance as necessary 2 Set the On Auto Off lever to OFF 3 Close the globe valve 4 Remove the air tool or accessory 5 Open the globe ...

Page 23: ... a Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution DO NOT OVER IGHTE_ A defective check valve results in a constant air leak at the pressure release valve when there is pressure in the tank and the compressor is shut off Replace check valve Refer the To Replace or Clean Check Valve in the Oper...

Page 24: ...ssory is used adjust the regulator as instructed in the Operation section NOTE Adjust the regulated pressure under flow conditions while accesory is being used Operate safety valve manually by pulling on ring If valve still leaks it should be replaced Decrease amount of air usage Check the accessory air requirement If it is higher than the SCFM or pressure supplied by your air compressor you need ...

Page 25: ... connection inside pressure switch and terminal box area Have checked by a Trained Service Technician Have checked by a Trained Service Technician Do not operate the compressor in the paint spray area See flammable vapor warning Bleed the line by pushing the lever on the pressure switch to the off position if the valve does not open replace switch 1 Check fuse box for blown fuse and replace as nec...

Page 26: ...crew 145 165 in Ibs Tighten flywheel screw 33 37 fL Ibs Tighten mounting screws 20 25 fL Ibs Check belt tension see Adjusting Belt Tension in the Maintenance section Have checked by a Trained Service Technician Check belt tension see Adjusting Belt Tension in the Maintenance section Check belt tension see Adjusting Belt Tension in the Maintenance section Check belt tension see Adjusting Belt Tensi...

Page 27: ...I_o i31_ 27 ENG L3__ _ 9_2 ...

Page 28: ...Air Compressor Model Number 919 167802 _20 _19 __44 45 _ _ 1_32 25 EN_ ...

Page 29: ... SSP 555 Nipple 17 TIA 4200 Safety Valve 18 AC 0764 Manifold 19 Z GA 360 Gauge 20 SSV 6 B Globe Valve 22 SSW 7482 Connector Conduit 3 8 23 AC 0763 Pressure Relief Tube 24 SSP 7811 Nut Sleeve Assembly 2 26 SSP 7812 Nut Sleeve 27 SSF 3159 Screw 4 28 Z D27044 Pump 29 SSF 577 Screw 2 30 AC 0756 Adapter Filter 31 AC 0755 Gasket Filter Adapter 32 DAC 306 Belt Guard Adapter 37 DAC 225 Male Connector 38 A...

Page 30: ...ssor Model Number 919 167802 l orque 3rankcase Cover 18 1 ft Ibs _linder Head 32 8 ft Ibs ntercooler 18 1 ft Ibs lywheel 32 8 ft Ibs 3onnecting Rod 18 1 ft Ibs 3earing Cover 18 1 ft Ibs 18 T _ I 2O I_Y _2 30 ENG ...

Page 31: ...Drain Plug Seal 10 ABI 9004009 Flywheel Washer 11 ABI 9110022 Flywheel Screw 12 ABF 9163020 Oil Seal 13 Z ABI 9013013 Shell Bearings 1 set 14 ABI 8226502 HP Running Gear Kit 15 ABI 8226503 LI Running Gear Kit 16 ABI 8227093 HP Ring Kit 17 ABI 8227092 LI Ring Kit 18 ABI 5962000 Intercooler 20 ABI 5281100 Replacement Filter 21 ABI 9024011 Oil Fill Plug NOT SHOWN ABI 9049020 D30092 D29143 Intercooler...

Page 32: ...SOR DE AIRE Si eete compresor de aire Craftsman fallase debidc a defec_oe de matedales o de fabricaci6n dentro del aSo de eu fecha de ccrnpra Sears a su cpciSn Ic reparar o reernplazar sin cceto algunc Cornunfqueee con el Cenvc de Servicio Sears rn s cercano 1 800 4 MY HOME para cccrdinar su reparaci6n c devuelva el ccmpresor de aire al lugar dcnde Io ccmpr6 para que Ic carnbien Si este compresor ...

Page 33: ...odffs resultsr on lesiones menores o moderados _ Ussdo sin el slmbolo do seguridod de olorto indioo uns situsoi6n potenoiolmento riesgoso Is que si no es evitodo p_drfs oausar dodos on Is oro_iedodo A _b hoe tipo_ de 9ser_ n _EIo_ _r m_O J1118 el_td_ ce lijado a_er ace _ _olsdo p_fors_o _ cras act videde4__e IQ o_8t _Jcci6 _ntie_e_ nlscerisl_ qulmico_ cono do_ on el E_ado de Califor _ia co_ o _ssn...

Page 34: ... in_ndio_ no pe_mita que el Compreso_ opere desatendido c45mo prevenido Opere iempre el compRso_ en _n _ector biell velltil_do y libre de materiale combustibles gasolina o emanacic_e de solv_ltte En _n _es de rociado de r_steri_Je_ irrflsmsbl6s ubique al compresor per Io meno a 6 1 ra 20 pies de distancia del _rea de rociado PO_r_8 requerirse _lna ex tensi_n _e la narl_lef_ Almace_e los materiales...

Page 35: ...para la her_amienta _t_ lJ rn_iP as pib b jl_ n jcJ_J0 _ _c_ orio activados For airs cubierts s y otros objetos i_flabls_ puede causar su explosi_ o ser t_r_ojedo_ pLidiefld0 0P m_i0n_r _riP s le _ioll_ Para _n ccitt _cl esencial de 18p_i_ debe tinted instalar un r_ul_ y Un medi_o_ d_ pmsi_n a la salida del aire _e SLIcomprs o_ Si no _ _Lr_ieseeq_ip_J_ Si t_ I_ re_r_end_ic4_ _e Io _bri_n_es de s_ ...

Page 36: ...i6n de fusible p ues _aa tiers ADVERTENGIIA Riesgo de Inhalacidn qu_ puede occurrir c_Smoprevenirlo El air oomprimido provellierr_ lel _mpr_ or no _ sano pe_ respira_ El ehorro de aiPr_ puede cozener mon_ido de carbono vapoPe t_ icos o part_ula s61ida provellie_ del t_u_q_le La inhalaei6n de dicho_ contarninantes peede Ilegar a causar seria lesiones o la muerte El rociado de mat_riales t_J_ torso ...

Page 37: ...rt_ _ rer_ovid_ _ o d_Sadas _r_rias le ione si _11_ e_rarar_ e_ _cto cor_u_d o sus rop_ _ Inte_ar operar el compresor con sus Cualquie reps_ci6n req_erida por _te partes da_adas o faltantes o la reparaci_ producto debe _e_ efectuada p w personal del comp_ or con sus pro_ecciones autorizado de los _ervicenbos remo ida puede exponeflo a usted a partes movibles que podrian Rsultar en lesiones se_a AD...

Page 38: ...o l lq _1 _ ADVERTENCIA Riesgo de Operaci6n Lasegura A qu_ puede occurrir c_Smo prevenido L_ op_r_cion irls_gura de SIJCOil_D_or de e_s podr ta oca ioe_arle serias lesiones o la mu_rte _ usted u otPos Revise y contprenda _od_ I_ in_Lruccioile_ y Familiarlc_se con los m6todos de f _raci_n y ContrOl c_l _r_pr_or de _ire Mantenga lil0_ I_ zona d_ operaoioile_ c_ pe_n_ alg_il_ _nir_ales dor_e_ti_ y Ob...

Page 39: ... el tanque oomienza a aumentar Aumente haste un valor de presi6n alto fijado on f_brice antes de qua el motor eutom_ticemente se apague proteqiendo e su tenque de aire de presiones m_s sites qua su oapacidad La presidn alto a Is ouel el motor se apega se llama presi6n m_ima de carte Ramel Ci_uito el_trico qua tranepotte eleotrioidad desde el penal de control hasta el tomacorriente C6mo bloqueer Is...

Page 40: ...rs sin antes hsberle agregado aceife el c_rter Pueden ocurrir series da_os inclusive con operaciones limitedss si no se liens de aceite y no se asiente correc_amente Cereiorerse de seguir euidadosamente los procedimientos pare el ar_anque inieial viseesidad mOltiple come 10W80 en ning_n compresor de sire Este_ aceites dejan depdsitos de corbo o en componentes erRicos reduciendo el rendimiente y la...

Page 41: ...nelsje en eemento no provistos 4 Arandelas 5 8 plug en I_ bolss de piezss CuSas en osco de set ne_sarfo 1 Instale el eompresor do sire sobre una superfieie sSIida y nivel_da 2 Marque la superfieie utilizsndo come pier ilia los orifieios existentes en las patss del _omprosor de sire 3 Peffore la sup_rfieie a fin do petletmr los refuges papa anolaje en el oemento Coloque los tarugos en el cemento 4 ...

Page 42: ...n si_cma de oableado perrnancnte a tierra para eqalpes o al terminal del artefaoto La conexi6n a tierre est_ olarementc indiesda cobre el compresor Sistema de distribuci6n de sire Riesgo de Explosi6n Los tubas de pl _ioo o PVC no ban sido disefiados papa usarlos con aim comprimido Independientemente de la qua est6 indioado coma especifioaci6n de p_si_n las oanerlss de pldstioa pueden explotar debi...

Page 43: ...R_ _ pp 1 4CI_J_S DE D_o rRIE_C _t_ dlr_ _ 41_e_ l_ _1 Ilulo d_ _tlr_ _ tdlrr _ _t _ I_ _n_ _ DELAJRE C_LIJM_A DE C __EC440_ FRAVF_ _F_ TR_d_p_ V _q_ CC_M_D_ SISTEMA TiPlCO DE DISTRIBUCION DE AIRE f _AI_E ...

Page 44: ...l_ctries 8 1termine del use Interrupter de presi6n El ir _arrupter de presi6n permite el armnque 8 utem tico del meter euande 18 presi6n del tanque disminuye per debs je del valet de 18 presi6n de Conexi6n _ulada an fabrics El motor sa detendr euande 18 presi6n del tanque sleanco los vs ler_s do presi6n de eerte re_juls de on f_bries psr8 su de_onexi6n Vblvuls de segurtds d_ Si el interrupter do p...

Page 45: ...n OFF Antes de poner en marcha Procedimiento para el asentamiento R_v_o de Operacibn Lasegura 8i les siguiemes instrueciones no fueesn seguides estrictsrnen_e peslr_n ocuftir series da_es Eete procedimiento es neceesrio antes de porter en servicio sl compte_r de awe y cuande la v_flvula Peguladota o Is bombs cernpleta del compresor ha ra aide reemplazads 1 AesgOrees qua la pslsnes On Aut_zOff eat6...

Page 46: ... 175 PSI debgr_ Jnstalatse un i_gul_dor Riesgo de Explosi6n Demasiada presi6n de aire podt_fser la causa de riesgo de explosi6n Verifique los alores de m xima presi6n dados pot el fabricante de las herramientas neum_iticas y los accesorios La presi6n de salida del regulador jam_s debe exceder los valores de m xima presi6n especificados C6mo poner en marcha Mueva la palanc_ On A_toiOff a la posiot6...

Page 47: ...resi_n de airs del tsnque y asperar a qua el oompresor se enfrfo Pare ss_gurar una op_raci6n ofioior_e y una vida 0til m_ prolongsds del _luipamer_a de su sempresor de air_ debe pr_psrars_ y seguirse un programs do mant_nimi_to do tutins El siguiente progr ama de mantenimionto do rutina osta di_fiado pars un _quipD funoionanda diariamerxi_ en un ambior_e normal de trabajo Si fuoso neaosario ol pro...

Page 48: ...de drenaje fuem del tipe enehufe elimine tod_ la ptesi6n de Bite L_ V l _Jla podt_ entonses ser e t_lde limpi_de y finalmente reinstalada Aceite NOTA Use aeeite pare eompresor de aire tel come aeeite pare motor pare servieio pesedo SAE_3O API CG CD Bejo extremes eondieiones de invierno use aseite pesado SAE 20 NOTA La _apao dad d_ a_eitece e_rter cee g3efial _s ce apmx madame_te80 o_zas fluidas 1 ...

Page 49: ...oda presi6n de aire dentre del tanque 2 E traiga la prote_oi6n de la correa 3 Marque la poeici6n de la bomba sabre el montante 4 Atloje los tomilloe montantes del motor y desliee este haoia el eompresor 5 6 Retire la eorrea y reempl_eela per Ufla flUeVa Vea Regulaoi6n de la tensi6n de la eorrea antes de ajustar los families montantes del motor Regulaci6n de la Tensi6n de la Correa 1 Desli_ _ el mo...

Page 50: ...if quevisas monte qc eia poles do empuje del motor ast_ perpendicular s eje del mismo Los pastes B1 y 132de la ftgura deben parecer igualas 8i as no fasr_ afloje el iuegodo tontllos do ftjaoiSn do 1_ p_l_ do empuje del motor e tousle B1 y B2 teniendo cuid_do de no alterar la alinosci6n do Is cortes eje0uta_a en ei paso 2 8 Reajuste los torn los de fijaei6n de Is poles de empuje del motor Ve_ el Ma...

Page 51: ...el interrupter de presidn Retire cuidadocamente la tubcde de slivio de presidn de Is valvuls de retenoidn 5 Desenresque Is valvule de retenci6n gir_ndole hecis la izquie_a ucando una Ileve de boca de 7 8 plug 22 ram Tome nots de le oricntaoidn pars volverla e ensam bier Usando un dcatomillador empujc con ouidedo el dis _ de Is v_lvule hacie srriba y hacia abejo NOTA El disco do la v l _Jla debe mo...

Page 52: ...er_ do servicies edieloneles eonteeterse con el Cantro de SerJieles de Oer_tTa Aetor_7_do m_ eeroeno Aries do guerdar su compr_ser de air_ a_0rese de hater Io siguier_e Hevise la seeel6n Mantenimier to de las p qinas precedentee y ejesute el mar _enimianto ptogramado do acuerdo a le neeesided 2 Coloque la pelanea On AUto Off en le poeici0n OFF 3 Cierre la v_lvulade B _ier_o 4 Extte ga la herr_m en...

Page 53: ...tuoso libera la v_lvula interrupter de la v_lvula aliviadora P6rdida de aire on Tanque de aire defeotuoso el tanque de aite o on la_ soldadur_s del tanque de aire Mueva la p_lanoaOn Auto Off a la posioi6n OFF si el equipo no ootta oontaote a un tecnioo oalifioado para el setvioio Contacte a un t_tmioo de servioio oalilt oad o Ajuste las oonoxiones en las que el aire puede set ascuohado escap_ndose...

Page 54: ...eiones de fllJjo mtentrasso este usando e eceesorio Opera manuelmente la v lvula de eeguridad tirando de eu anillo 8i Is v lvule sun pierde deber_ ear reemplazada Dieminuya Is t _ntided de ueo de sire Veriffque el requerimiento de aire del aocesorio Si ee mayor qua SCFM o la presi6n euminis_rada per eu eompreeor de sire se neeeeite un eompreeor de meyer capeoided Veriffque y reempleee si fuese neo...

Page 55: ...i6n de c_ble_do dentn_ del internJptor de pn_6n y del _ de la caja de _nmin_es Ha qe inspeeeionar per un t_cnieo eapaeitedo de servieio Haga inspeocionar per un tecnic_ cap_cil_do de servicio No hage funcionat el compR_c_ en el _ de pinfur_ per tocJedo _ la adv_eneia _ do v_pore_ inflsrn_ol_ Pu_ue la I nea empujando la palanc_l on el interrupter de pl_si6n a le posieken Off Ap_qado si la v_ilwJle ...

Page 56: ...llo del velar re 20 25 pies lbs Ajuster los tornillos de monteje a 20 25 pies lbs Verffique Is tension de e corm a vea RegulaeiOnde le tension de la coffee en s _ciOn Mantentmiento H___elaverifiear por un tOenieo er trenado Verffique Is tension de e corm a yea RegulaciOn de e tension de la co tea e_ la se_rOr_ Me_tenimre_te Verifique Is teneiOnde e corm a vee Regulaci6n de la tenstOn de Is co tea ...

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Page 59: ...ciones Feiici_ones pot h_ una compre in_eligenze St nueva unid_O CralLsrnan 8sl_ disefiada y ladric_d_ para _fio8 de opsracidn co liable pore coma lode8 los productos de calidad podd_ rsquifir r_paraciones de vex 8n u_r_do J3r e8 cuando el Co_Lra ode Proleooid_ paraReparaciones Is pt ede aherrar dinero y _olestias Comp_ ahora un Con_re_o de Pt_zeccibn pe_ _re iot_es y pto_j_e Cot _t_ epuro_ y _ me...

Page 60: ... dayornight 1 800_ 69_ 6 3 U S A _nd C _nada www se_rs corn www sears ca Our Home For repair of carry in products like vacuums lawn equipment and electronics call or go on line for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytime dayornight U A only www sears com To purchase a protection agPeement U S A or maintenance agreement Canada on a product ser 4codby Sears 1 800 827 6655 U ...