Craftsman 919.769063, Owner'S Manual

Page 1: ...fety Guidelines Assembly Operation Maintenance Storage Troubleshooting Repair Parts Espao_ol CAUTION Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A visit our craftsman website www sears com craftsman A04549 Rev 1 8 27 04 ...

Page 2: ...te of purchase when this Craftsman engine is maintained and operated according to the instructions in the owner s manual Sears will repair free of charge any defect in material and workmanship If your Craftsman engine is used for commercial or rental purposes this warranty applies only for 90 days from the date of purchase This warranty does not cover expendable items such as spark plugs and air f...

Page 3: ...avoided may result in minor or moderate injury used without the safety alert symbol indicates potentially hazardous situation which if not avoided may result in property damage This product may not be equipped with a spark arresting muffler If the product is not equipped and will be used around flammable materials or on land covered with materials such as agricultural crops forest brush grass or o...

Page 4: ... death HOW TO PREVENT IT Shut off engine and allow it to cool before adding fuel to the tank Use care in filling tank to avoid spilling fuel Move pressure washer away from fueling area before starting engine Keep maximum fuel level 1 2 below top of tank to allow for expansion Operate and fuel equipment in well ventilated areas free from obstructions Equip areas with fire extinguisher suitable for ...

Page 5: ... washer s PSI HAZARD RISK OF CHEMICAL BURN WHAT CAN HAPPEN Use of acids toxic or corrosive chemicals poisons insecticides or any kind of flam mable solvent with this product could re sult in serious injury or death HOW TO PREVENT IT Do not use acids gasoline kerosene or any other flammable materials in this product Use only household detergents cleaners and degreasers recommended for use in pressu...

Page 6: ...ury The spray gun wand is a powerful clean ing tool that could look like a toy to a child Reactive force of spray will cause gun wand to kickback and could cause the operator to slip or fall or misdirect the spray Improper control of gun wand can result in injuries to self and others HOW TO PREVENT IT Do not use chlorine bleach or any other corrosive compound Become familiar with the operation and...

Page 7: ... assure yourself that it is strong enough to resist damage from the force of the spray Avoid the use of the concentrated spray stream except for very strong surfaces like concrete and steel Operating without flow of water will result in equipment damage Operating the pressure washer with water supply shutoff will void your warranty You should never run this pres sure washer for more than 2 minutes...

Page 8: ...gun Tighten securely Remove Loosen Place grooves in accessories panel assembly onto screws and slide panel assembly into place Scows d Place screws removed earlier into the top holes and secure accessories panel assembly to handles Do not overtighten 5 To Assemble Accessories Panel a Remove top screws on handle assembly b Loosen bottom screws on handle assembly A_549 8 ENG ...

Page 9: ...ray Gun Connects with spray wand to control water flow rate direction and pressure Multi Adjustable Spray Wand Allows the user to use high or low pressure and adjusts from a pencil stream 0 to a wide angle fan spray 40 See How To Use Wand instructions in this section High _Pressure Engine Chemical Hose Feeds cleaning agents into the pump to mix with the pressurized water See How To Apply Chemicals...

Page 10: ...her away you are the less the pressure will be on the surface to be cleaned 2 Rotate the nozzle at the end of the multi adjustable spray wand to widen the fan spray The wider fan spray will minimize the pressure on the surface to be cleaned DO NOT attempt to increase pump pressure A higher pressure setting than the factory set pressure may damage pump HOW TO USE SPRAY WAND Your pressure washer is ...

Page 11: ...l low pressure black nozzle into quick connect fitting of spray wand see How To Use Spray Wand paragraph in this section 4 After use of chemicals place chemical hose into container of clean water and draw clean water through chemical injection system to rinse system thoroughly If chemicals remain in the pump it could be damaged Pumps damaged due to chemicals will not be covered under warranty NOTE...

Page 12: ...p spraying water for more than two minutes at a time 1 In a well ventilated outdoor area add fresh high quality unleaded gasoline with a pump octane rating of 86 or higher Do not overfill Wipe up spilled fuel before starting the engine Refer to Engine Owners Manual for correct procedure 2 Remove filler cap dipstick and add engine oil supplied to engine NOTE There will be a slight amount of oil in ...

Page 13: ...n triggered 13 Release trigger to stop water flow 14 Adjust nozzle spray for the task being performed See Now To Use Spray Wand instructions in this section DO NOT let hoses come in contact with very hot engine muffler during or immediately after use of your pressure washer When performing maintenance you may be exposed to hot surfaces water pressure or moving parts that can cause serious injury o...

Page 14: ...NGINE To Check Oil 1 Shut down engine and place on a level surface 2 Remove filler cap dipstick and wipe it clean Filler cap dipstick 3 Insert and remove the filler cap dipstick without screwing it into the filler neck Check the oil level shown on the dipstick ___o_wPi Oil Filler Cap Dipstick 4 If the oil level is low fill to the edge of the oil filler hole with the SAE 10W 30 oil NOTE Other visco...

Page 15: ...d 5 Replace the oil filler cap dipstick securely Air Cleaner A dirty air cleaner will restrict air flow to the carburetor and cause poor engine performance Inspect the filter each time the engine is operated Clean the filter more frequently if the engine is operated in very dusty areas NOTICE Operating the engine without a filter will allow dirt to enter the engine causing rapid engine wear This t...

Page 16: ...y clogged or restricted the pump pressure will pulsate Clean the nozzle immediately using the nozzle kit supplied and the following instructions 1 Shut off the pressure washer and turn off the water supply 2 Disconnect spark plug wire 3 Pull trigger on gun handle to relieve any water pressure 4 Disconnect the wand from the gun 5 Remove the nozzle from the end of the wand with the 2mm allen wrench ...

Page 17: ...rk plug hole and pull the recoil a few times to lubricate the combustion chamber 7 Replace the spark plug but do not connect the spark plug wire PUMP 1 Drain all water from high pressure hose coil it and store it in cradle of the pressure washer handle 2 Drain all water from spray gun and spray wand by holding spray gun in a vertical position with nozzle end pointing down and squeezing trigger Sto...

Page 18: ...s been exposed to thermal heat for a long CORRECTION 1 Add Fuel 2 Squeeze gun trigger to relieve pressure 3 Choke engine place engine in the choke position 4 Attach spark plug wire 5 Move choke to the No Choke position period of time 6 Fuel valve closed 1 Wand not in high pressure 2 Low water supply 3 Leak at high pressure hose fitting 4 Nozzle obstructed 5 Water filter screen clogged 6 Move the f...

Page 19: ...let and turn the water source on to remove all air from the hose When there is a steady stream of water present turn water source off Reconnect water source to pump inlet and turn on water source Squeeze trigger to remove remaining air Move choke to the No Choke position Move throttle control lever to the Fast position Use high pressure hose under 100 feet 1 See Spray Wand paragraph in the Mainten...

Page 20: ...oose hose connection 1 Loose connections 2 Piston packings worn 3 Worn or broken o rings 4 Pump head or tubes damaged from freezing 1 Nozzle obstructed CORRECTION 1 Have replaced by AWSC 2 Have replaced by AWSC 3 Have replaced byAWSC 1 Check and replace 2 Tighten 1 Tighten 2 Have replaced by AWSC 3 Have replaced by AWSC 4 Have replaced by AWSC See Spray Wand paragraph in the Maintenance section fo...

Page 21: ... 120 240 IN LBS 19 16 17 TORQUE TO 15 30 IN LBS 23 Part Description 4 Pump Kit 5 A06113 Screw 5 16 24 9 D23099 Axle 14 D22267 Plug 16 D21963 Wheel 17 D22268 Isolator 18 D28397 Screw 1 4 20 19 W137 Pal Nut 23 D21630 Pump Shroud See Breakdown for individual Parts 21 ENG A04549 ...

Page 22: ...O 25 35 iN LBS 24 130 150H LBS il Part Description 1 Engine Honda GCV160 2 17050 Label Danger 3 D23125 Label Hot Surface 6 D22908 Frame 7 D25074 Base 10 D27956 Screw 5 16 18 12 D22308 Screw 5 16 18 15 D22692 Nut 5 16 18 24 D25087 Label Warning Not Shown A04549 Manual Owners See Breakdown for individual Parts A04549 22 ENG ...

Page 23: ... Pump Model Number A04034 6 1 2 4 5 6 7 Not Shown H140 Part D24573 A03928 H061 H068 Vl 61 F187 Chemical Hose Description Hose 3 8 x 12 Unloader Kit Swivel Nut Garden Hose Swivel 3 8 Chemical Injector Inlet ScreenFilter 23 ENG A04549 ...

Page 24: ...4 Cover Breather Breather Valve Assy 5 Bolt Flange 6x12 CT2OO 6 Bolt Flange 6x14 7 Oil Seal 25 4x62x6 8 Spark Plug BPR6ES NGK Part Number H C 12000 ZL8 405 6315691 12216 ZE5 300 2399780 12311 ZL8 000 5579990 12355 ZL8 000 5580006 90013 883 000 0636845 90014 952 000 0803619 91201 ZL8 003 5581038 98079 56846 1441112 QLv 1 1 1 1 4 1 1 1 A04549 24 ENG ...

Page 25: ... Washer Plain 6mm 17 Pin Lock Smm 18 Pin Dowel 98c20 19 Gauge Assy Oil Level 20 Bolt Drain Plug 21 Washer Drain Plug Part Number 11300 ZOL 820 15625 ZE1 003 16508 ZMO 010 16510 ZMO 010 16511 ZL8 OOO 16512 ZMO OOO 16513 ZE1 000 16531ZE1 000 16541 ZMO OOO 90014 952 000 90121 952 000 90451 ZE1 000 9O6O2 zel OOO 91202 ZMO V31 94101 06800 94251 08000 94301 08200 15650 ZMO OO3 90131 896 650 94109 12000 ...

Page 26: ..._ I I I_ I i _ Honda Engine Model Number GCV160A CRANKSHAFT I _i I i__10_ _ _i Ref Description Part Number 5 Washer Thrust 9O4O2 ZL8 OOO 6 Crankshaft 13310 ZOL 650 H C 5581012 6696702 ety 1 1 A04549 26 ENG ...

Page 27: ...t Number H C 1 Piston 13101 ZL8 060 5580614 2 Pin Piston 13111 ZE0 060 1426576 3 Rod Assy Connecting 13200 ZL8 000 5580022 4 Bolt Connecting Rod 90O01 ZE1 0O0 1431055 5 Clip Pistion Pin 13mm 90551 ZE0 000 2605517 6 Ring Set Piston TEIKOKU 13010 ZL8 014 6315717 1 1 1 2 2 1 27 ENG AO4549 ...

Page 28: ...9 Spring Valve 10 Retainer In Valve Spring 11 Screw Tappet Adj 12 Nut Tappet Adj 13 O Ring 6 8xl 9 Part Number 14320 ZL8 000 14324 ZL8 000 14400 ZOJ OO4 14431 ZL8 000 14441 ZL8 000 14461 ZL8 000 14711 ZL8 000 14721 ZL8 000 14751 ZL8 000 14771 ZE1 000 90012 333 000 90206 001 000 91301 ZMO V31 H C 5580055 5580063 6637417 5580089 5580097 5580105 5580113 5580121 5580139 1426980 0294819 0004598 6315873...

Page 29: ...NKSHAFT PULLEY 1 T 2 3 Ref Description 1 Starter Assy Recoil NHI black 2 Knob Recoil Starter 3 Rope Recoil Starter 4 Nut Flange 6rnm Part Number H C 28400 ZL8 013ZA 6061204 28461 ZL8 003 5580634 28462 ZL8 003 5611454 9O201 ZM0 0O0 6478812 ety 1 1 1 3 29 ENG A04549 ...

Page 30: ... Screw Washer 5xl O 11 Bulk Hose Fuel 5 5x800 5 5x150 12 Clip Tube B8 13 Clip Tube B1O 14 Clip Tube C9 Part Number H C 16854 ZH8 000 3683646 1 16950 ZGg MO2 5028923 1 16956 ZMO OOO 5580394 1 17620 ZL8 013 6673289 1 17702 ZMO O00 5580469 1 19610 ZMO O1OZA 6132989 1 33600 GK4 620 2499440 1 90043 ZL8 OOO 5581004 3 93891 05010 08 0671636 1 95001 55008 40M 2449593 1 95002 02080 0250647 1 95002 02100 02...

Page 31: ... 16 Jet Main 60 Jet Main 62 Jet Main 65 17 Screw Set Drain Part Number H C Qty 16010 883 015 3088416 1 16013 ZL1 003 5580162 1 16015 887 782 3465879 1 16016 ZG0 W00 4481818 1 16028 ZE0 005 1441518 1 16029 ZG0 901 5580170 1 16100 ZM0 803 6212849 1 16155 ZM0 003 5580212 1 16166 ZM0 003 5580220 1 16211 ZL8 000 5580238 1 16212 ZL8 000 5580246 1 16221 883 800 4581120 2 16228 ZL8 000 5580253 1 19650 ZM0...

Page 32: ...lement Air Cleaner 17211 ZL8 000 3 Case Assembly Air Cleaner 17220 ZM0 000 5 Gasket Air Cleaner 17228 ZM0 000 6 Cover Air Cleaner 17231 X0L 000 7 Bolt Flange 6x86 CT200 90003 Z0L 000 8 Bolt Flange 6x14 95701 06014 08 H C 5580154 5580402 5580410 5664560 6673255 5580964 2374742 ety 1 1 1 1 1 2 1 A04549 32 ENG ...

Page 33: ... Ref Description 1 Muffler 2 Protector Muffler 3 Bolt Flange 6x79 CT200 4 Bolt Flange 6x12 CT200 5 Gasket Muffler Part Number 18310 ZMO O00 18321 ZL8 000 90004 ZL8 000 90013 883 000 18381 ZL8 305 H C 5580485 5580501 5580972 0636845 5737457 ety 1 1 2 3 1 33 ENG A04549 ...

Page 34: ...Ignition 4 Wire Stop Watch 10 Bolt Flange 6x20 CT200 11 Nut Special 14MM 12 Clip Cable A 15 Plate Side 16 Bolt Flange 6x12 CT200 17 Flywheel H C 0348433 1 30500 ZL8 004 5580659 1 32195 ZM0 800 6315816 1 90022 888 010 0671552 1 90201 878 003 0442038 1 90681 959 003 1824630 1 19612 ZM0 000 6315782 1 90013 883 000 0636845 2 31110 ZL8 004 5656053 1 A04549 34 ENG ...

Page 35: ...7400 1 9 Base Control 16580 ZMO V30 6315758 1 10 Lever Choke 16612 ZMO V30 6315766 1 11 Rod Choke 16674 ZMO V30 6315774 1 12 Collar 9 2xl 5x20 5 91501 ZMO V3O 6363733 1 13 Switch Assembly Engine Stop N O 35120 ZL8 003 5611520 1 14 Mark Throttle Indication 87532 ZMO V30 6315832 1 15 Bolt Governor Arm 90015 ZE5 010 2418671 1 16 Bolt Flange 6x32 90017 883 000 0636076 1 17 Bolt Special 6x45 90016 ZMO ...

Page 36: ...I I I_7_ _ I I I _7_ _ _t t_ Honda Engine Model Number GCV160A LABELS Ref Description 1 Mark Emblem 5 5 Part Number H C Qty 87101 ZMO O00 5580865 1 A0454e 36 ENG ...

Page 37: ...fecha de compra y siempre que este motor Craftsman se mantenga y opere de acuerdo alas instrucciones en el Manual del Propietario Sears repararA cualquier defecto de material o fabricacidn sin costo alguno Si el motor Craftsman se usa para prop6sitos comerciales o de alquiler la garantia s61oserA aplicable pot 90 dias a partir de la fecha de compra Esta garantfa no cubre piezas sujetas a desgaste ...

Page 38: ... o moderadas usado sin el sirnbolo de seguridad de alerta indica una situaci6n potencialmente riesgosa la que si no es evitada podria causar dahos en la propiedad _ Este producto podria no estar equipado con silenciador apagachispas Si el producto no estuviese equipado con ello y fuera instalado en las cercanias de materiales inflamables o sobre una superficie cubierta con materiales tales como co...

Page 39: ...na seria lesion o la muerte COMO PREVENIRLO Detenga el motor y permitale enfriarse antes de agregar combustible al tanque Ponga sumo cuidado al Ilenar el tanque evitando el derramamiento del combustible Corra la lavadora a presion fuera del Area de cargado de gasolina antes de poner el motor ell marcha Mantenga el nivel maximo de combustible 12 7 mm 1 2 por debajo de la boca del tanque para permit...

Page 40: ...terminar lesiones por inyecci6n iNO TRATE A LA INYECCION DE FLUIDO COMO A UN SIMPLE CORTE iConsulte a un medico inmediatamente Si no se reduce la presion antes de intentar el mantenimiento o el desarmado ello podrfa ocasionar lesiones COMO PREVENIRLO Jamas coloque sus manos delante de la boquilla Dirija el rociado fuera de si u otras personas AsegQrese que las mangueras y acoples esten ajustados y...

Page 41: ...adas Jamas deje la varilla rociadora desateedida mientras la unidad este funcionando Si el motor no arrancara despues de dos intentos presione el gatillo de la pistola con el fin de aliviar la presion de la bomba Vuelva a tirar del cordon lentamente hasta percibir resistencia Luego tire rapidameete del mismo para evitar el retroceso y preveeir la lesi6n en su mano o brazo Mantenga alejados a los n...

Page 42: ...ue el item que debe ser lavado para asegurarse que el mismo es suficientemente fuerte como para resistir el impacto de la fuerza del rociado Evite el use del chorro concentrado excepto para superficies muy fuertes tales como concreto y acero Hacer funcionar el equipo sin el flujo del agua Io dai_ara Hacer funcionar la lavadora a presi6n con su suministro de agua cerrado anulara su garantia No debe...

Page 43: ...osici6n Tornillos 2 Conecte la varilla a la pistola Ajuste firmemente 3 Conecte la manguera de alta presi6n a la pistola Ajuste firmemente d Coloque los tornillos extraidos previamente en los orificios superiores y atornille el panel de accesorios al manillar No sobreajuste Ensamblado del panel de accesorios a Extraiga los dos tornillos superiores del conjunto manillar b Afloje los tornillos de la...

Page 44: ... volumen del flujo del agua su direcci6n y la presi6n Tubo Aplicador Regulable Permite que el operador seleccione entre presi6n alta y baja y que regule el patr6n de rociado desde un chorro fino 0 hasta un abanico ancho 40 Refi6rase alas instrucciones para su uso en esta secci6n Manguera para productos quimicos Alimenta agentes limpiadores a la bomba para mezclarlos con el agua presurizada Lea C6m...

Page 45: ... Iograrse merced a los siguientes m todos 1 Retirese de la superficie que ha de limpiarse Cuanto mAs alejado usted se encuentre de la misma menor presi6n habr_ sobre la superficie que deberA limpiar 2 Rote la boquilla del extremo de la varilla rociadora multirregulable para ensanchar el abanico de rociado El rociado mAs ancho minimizar_ la presi6n sobre la superficie que ha de ser limpiada NO inte...

Page 46: ... boquilla multirregulable en la posici6n de presi6n m_s baja Lea el pArrafo Uso de la varilla rociadora en esta secci6n 4 Luego de usar productos quimicos coloque la manguera dentro de un recipiente con agua limpia y succi6nela a trav_s del sistema de inyecci6n quimica a fin de enjuagar el sistema completamente Si los productos quimicos permaneciesen en la bomba esta podria resultar dafiada Los da...

Page 47: ... use agua fria NO interrumpa el rociado de agua por mas de dos minutos por vez 1 En una zona bien ventilada externa agregue gasolina nueva y de alta calidad sin plomo identificada en el surtidor de combustible con 86 o mAs octanos No Ilene en exceso Limpie cualquier derramamiento de combustible del motor y del equipo antes de poner el motor en marcha Para informarse del correcto procedimiento refi...

Page 48: ...roceso de la pistola cuando _sta sea gatillada 13 Suelte el gatillo para detener dicho flujo de agua 14 Regule la boquilla rociadora para la tarea que piensa efectuar Lea las instrucciones en Uso de la varilla rociadora de esta secci6n NO DEJE que las mangueras tomen contacto con el silenciador extremadamente caliente del motor durante o inmediatamente despues del uso de su lavadora a presibn El d...

Page 49: ...r_ inactiva por mas de 30 dias MOTOR Verificaci6n del aceite 1 Detenga el motor y col6quelo sobre una superficie nivelada del aceite 2 3 Extraiga la tapa varilla medidora del aceite y limpiela Coloque y extraiga la tapa varilla medidora del aceite sin roscarla en el cuello de Ilenado Verifique el nivel de aceite mostrado sobre la varilla medidora Tapa varilla _ _ medidora del _ aceite 4 Si el nive...

Page 50: ...ico Verificaci6n del aceite 5 Reponga firmemente la tapa varilla medidora del aceite Filtro de aire Un filtro de aire sucio restringirA el flujo del aire al carburador y sera la causa de una eficiencia pobre del motor Inspeccione el filtro cada vez que se ponga el motor en marcha Limpie el filtro con mayor frecuencia si el motor debe ser operado en zonas muy polvorientas ADVERTENCIA La operacidn d...

Page 51: ...ista tal como se muestra Limpie la boquilla usando el limpiador provisto para boquilla o un clip de papeles enderezado Insertelo dentro del extremo de la boquilla y muevalo hacia adelante y atrAs hasta que la obstrucci6n sea removida Enjuague el extremo de la boquilla con agua del suministro normal durante 30 segundos para desprender partfculas sueltas 8 Reconecte el cable de la bujia 9 Rearme la ...

Page 52: ...stion Reponga la bujia pero no conecte su cable 2 Drene toda el agua de la pistola rociadora y de la varilla rociadora sosteniendo la pistola rociadora en posici6n vertical con el extremo de la boquilla apuntando hacia abajo y presionando el gatillo Almacene la pistola y manguera en el soporte del manillar de la lavadora a presi6n 3 Guarde la manguera de productos qufmicos la manguera de alta pres...

Page 53: ...eriodo 6 VAIvula de paso de combustible cerrada 1 La varilla rociadora no estA en alta presi6n 2 Poco suministro de agua 3 P6rdida en la conexi6n de la manguera de alta presi6n 4 Boquilla obstruida 5 Membrana atascada del filtro de agua 1 2 CORRECCION Agregue combustible Apriete el gatillo de la pistola para aliviar la presi6n 4 5 Mueva la leva de cebado a la posici6n de Choke Conecte el cable de ...

Page 54: ...la bombay abrir el suministro de agua para eliminar todo el aire que haya en la manguera Cuando se obtenga un flujo de agua constante cerrar el suministro de agua Reconectar el suministro de agua a la entrada de la bombay abrir el suministro de agua Apretar el gatillo para eliminar el aire restante Mover la leva a la posici6n de No Choke Mover la leva del control de aceleraci6n a la posici6n Fast ...

Page 55: ... manguera flojo 1 Acoples flojos 2 Empaquetaduras gastadas dE pist6n 3 O rings gastados o rotos CORRECCION 1 Reempl_celas por AWSC 2 ReemplAcelas por AWSC 3 ReemplAcelas por AWSC 1 Verificar y reemplazar 2 Ajustar 1 Ajustar 2 ReemplAcelas por AWSC 4 Cabezal de la bomba o tubos dadados por congelamiento 1 Boquilla obstruida 3 ReemplAcelas por AWSC 4 ReemplAcelas por AWSC Para informarse del procedi...

Page 56: ...ums lawn equipment and electronics call or go on line for the nearest Sears Parts and Repair Center iiiiiiiiiiiiiii iiiiiiiiiiiiiiii 1 800 488 1222 Anytime dayornight USA only iiiiiiiiiiiiii_ iiiiiiiiiiiiiiii HHHHHHH_ HHHHHHH_ HHHHHHH_ HHHHHHH_ HHHHHHH_ HHHHHHH_ To purchase a protectionagreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 6665 U S A 1 800 361 666...