background image

14

Does not start        

1.   Dirty air fi lter.                           1.   Clean/replace air fi lter.

                                2.   Out of fuel.                               2.   Fill fuel tank.
                                3.   Stale fuel.                                 3.   Drain tank and refi ll with 
                                                                                            fresh, clean fuel.
                                4.   Water in fuel.                           4.   Drain fuel tank and
                                                                                            carburetor and refi ll tank
                                                                                            with fresh gasoline.
                                5.   Spark plug wire is                    5.   Connect wire to plug.
                                      disconnected.                               
                                6.   Bad spark plug.                       6.   Replace spark plug.
                                7.   Loose blade or broken             7.   Tighten blade bolt or
                                      blade adapter.                                replace blade adapter.  
                                8.   Control bar in released            8.   Depress control bar to
                                      position.                                         handle.
                                9.   Control bar defective.               9.   Replace control bar.
                                10. Fuel valve lever (if so               10. Turn fuel valve lever
                                      equipped) in OFF position.            to the ON position.
                                11. Weak battery (if equipped).     11. Charge battery.
                                12. Disconnected battery               12. Connect battery to engine. 
                                      connector (if equipped).

1.   Drain the fuel tank.
2.   Start the engine and let it run until the 

fuel lines and carburetor are empty.

•   Never use engine or carburetor cleaner 

prod ucts in the fuel tank or per ma nent 
damage may occur.

•   Use fresh fuel next season.

NOTE: 

 Fuel stabilizer is an acceptable 

al ter na tive in minimizing the formation 
of fuel gum deposits during stor age.  
Add stabilizer to gasoline in fuel tank or 
storage con tain er.  Always follow the mix 
ratio found on stabilizer container.  Run 
engine at least 10 min utes after adding 
stabilizer to allow the stabilizer to reach 
the car bu re tor.  Do not drain the gas tank 
and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace 
with clean engine oil.  (See “ENGINE” in 
the Maintenance section of this manual).

CYLINDER

1.   Remove spark plug.

2.   Pour 30 ml of oil through spark plug 

hole into cylinder.

3.   Pull starter handle slowly a few times 

to dis trib ute oil.

4.   Replace with new spark plug.

OTHER

•   Do not store gasoline from one season 

to another.

•   Replace your gasoline can if your can 

starts to rust.  Rust and/or dirt in your 
gasoline will cause problems.

•   If possible, store your unit indoors and 

cover it to protect it from dust and dirt.

•   Cover your unit with a suitable pro tec tive 

cover that does not retain moisture.  Do 
not use plastic.  Plastic cannot breathe, 
which allows con den sa tion to form and 
will cause your unit to rust.

IMPORTANT

:  Never cover mower while 

en gine  and exhaust areas are still warm.

 CAUTION:  

Never store the lawn mower 

with gaso line in the tank inside a build ing 
where fumes may reach an open fl ame 
or spark.  Allow the engine to cool before 
storing in any en clo sure.

PROBLEM                 CAUSE                                        CORRECTION 

TROUBLESHOOTING - See appropriate section in manual unless directed 
to a Sears Service Center.

11

GRASS CATCHER

•   The grass catcher may be hosed with 

water, but must be dry when used.

•   Check your grass catcher often for dam-

age or de te ri o ra tion.  Through normal use 
it will wear.  If catcher needs replacing, 
replace only with a manufacturer ap proved 
replacement catcher.  Give the lawn mower 
model number when ordering.

ENGINE

LUBRICATION

Use only high quality detergent oil rated with 
API service classifi cation SF-SJ.  Select the 
oil's SAE viscosity grade according to your 
expected operating temperature.

6.   Wait one minute to allow oil to settle.  

Insert and tighten dipstick, then re-
move it to check oil level.

7.   Continue adding small amounts of 

oil and rechecking the dipstick until it 
reads full.  DO NOT overfi ll, or engine 
will smoke on startup.

8.   Always be sure to retighten oil dipstick 

before starting engine.

9.   Re con nect spark plug wire to spark plug.

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

SAE VISCOSITY GRADES

-20 0 30 40 

80 

100 

-30 

-20 0  20 30 

40 

 

F

 

C

32 

-10 

10 

60 

5W-30

SAE 30

Container

NOTE:

  Although multi-viscosity oils 

(5W30, 10W30 etc.) improve starting in 
cold weather, these multi-viscosity oils will 
result in increased oil consumption when 
used above 32°F.  Check your engine oil 
level more frequently to avoid possible 
engine damage from running low on oil.
Change the oil after every 25 hours of op-
eration or at least once a year if the lawn 
mower is not used for 25 hours in one year.
Check the crankcase oil level before start-
 ing the engine and after each five (5) 
hours of continuous use. Tighten oil plug 
securely each time you check the oil level.

TO CHANGE ENGINE OIL

NOTE

:  Before tipping lawn mower to drain 

oil, drain fuel tank by running engine until 
fuel tank is empty.
1.   Disconnect spark plug wire from spark 

plug and place wire where it cannot 
come in contact with spark plug.

2.   Remove engine oil cap; lay aside on a 

clean surface.

3.  Tip lawn mower on its side as shown 

and drain oil into a suitable container. 
Rock lawn mower back and forth to re-
move any oil trapped inside of engine.

4.   Wipe off any spilled oil from lawn 

mower or side of engine.

5.    Fill engine with oil.  The engine oil capacity 

is 20 oz.  If oil is not com plete ly drained 
from engine, you may not need the entire 
container of a 20 oz. bottle of oil.  Slowly 
pour 3/4 of the oil from the container down 
the oil fi ll spout into the engine.

AIR FILTER 

Your engine will not run properly and may 
be damaged by using a dirty air fi lter. Re-
place the air fi lter  every 100 hours of op-
 er a tion or every season, which ev er occurs 
fi rst.  Service air cleaner more often under 
dusty conditions.  Do not wash air fi lter.

TO CHANGE AIR FILTER
1.   Remove the air fi lter by turning coun-

terclockwise to the stop and pull away 
from collar.

2.   Remove fi lter from inside of cover.
3.   Clean the inside of the cover and the 

collar to remove any dirt accumulation.

4.   Insert new fi lter into cover.
5.   Put air fi lter cover and fi lter into collar 

aligning the tab with the slot.

6.   Push in on cover and turn clockwise to 

tighten.

Collar

Tab

Slot

Air fi lter

TURN

COUNTER-

CLOCK-

WISE

TO

RE-

MOVE

TURN

CLOCK-

WISE TO TIGHTEN

Clip

Air fi lter cover

Summary of Contents for 944.362640

Page 1: ...rinted in U S A Model No 944 362640 CAUTION Read and follow all Safety Rules and Instructions before operating this equipment Owner s Manual ROTARY LAWN MOWER 6 25 Horsepower 21 Multi Cut Sears Canada Inc Toronto Ontario M5B 2B8 ...

Page 2: ...ransporting adjusting or making repairs CAUTION Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped To avoid severe burns on contact stay away from these areas LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For Two years from date of purchase Sears Canada Inc will repair or replace at Sears option free of charge parts which are defective...

Page 3: ...on wet grass Reduced footing could cause slipping III CHILDREN Tragic accidents can occur if the operator is notalerttothepresenceofchildren Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the trimming area and under the watchful care of another responsible adult Be alert and turn machine off if...

Page 4: ...aterial from around control bar Your lawn mower handle can be adjusted for your mowing comfort Refer to AD JUST HANDLE in the Service and Adjust ments section of this manual TO ASSEMBLE GRASS CATCHER 1 Put grass catcher frame into grass bag with rigid part of bag on the bottom Make sure the frame handle is outside of the bag top 2 Slip vinyl bindings over frame NOTE If vinyl bindings are too stiff...

Page 5: ...FETY RULES BEFORE OPERATINGYOUR LAWN MOWER Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments Save this manual for future reference Starter handle Gasoline filler cap Housing Wheel adjuster on each wheel Handle knob Grass catcher Engine oil cap with dipstick Operator presence control bar Primer MEETS CPSC SAFETY REQUIREMENTS...

Page 6: ...Lever Clamp 18 651018 Screw T 15 8 32 x 19 64 19 36281 Extension Spring 20 32600 Oil Seal 30 37464 Crankshaft 40 40027 Piston Pin Ring Set Standard 41 40042 Piston Pin Assembly Standard Includes Key Number 43 42 40006 Ring Set Standard 43 20381 Piston Pin Retaining Ring 45 36777 Connecting Rod Assembly Includes Key Number 46 46 32610A Connecting Rod Bolt 48 27241 Valve Lifter 50 37460 Camshaft Exh...

Page 7: ... not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel fresh ness CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame CAUTION Alcohol blended fuels called gasohol or using ethanol or metha nol can attract moisture which lead...

Page 8: ... the lawn mower cuts off only the top one third of the grass blades If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass For extremely heavy grass reduce your width of cut by overlapping previously cut path and mow slowly Certain types of grass and grass conditions may require t...

Page 9: ... filter element and check blade for wear A new spark plug and clean new air filter element assure proper air fuel mixture and help your engine run better and last longer Follow the maintenance schedule in this manual BEFORE EACH USE Check engine oil level Check for loose fasteners LUBRICATION Keep unit well lubricated See LUBRI CATION CHART Spray lubricant See ENGINE in Maintenance section IMPORTA...

Page 10: ...en to keep the blade balanced An unbalanced blade will cause eventual damage to lawn mower or engine The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower To check blade balance drive a nail into a beam or wall Leave about one inch of the straight nail exposed Place center hole of blade over the head of the nail If blade is balanced it should re...

Page 11: ...atcher needs replacing replaceonlywithamanufacturerapproved replacementcatcher Givethelawnmower model number when ordering ENGINE LUBRICATION Use only high quality detergent oil rated with API service classification SF SJ Select the oil s SAE viscosity grade according to your expected operating temperature 6 Wait one minute to allow oil to settle Insert and tighten dipstick then re move it to chec...

Page 12: ...ent High Handle bracket Handle pin Medium Low SQUEEZE Anti fold bracket 13 CARBURETOR Your carburetor has a non adjustable fixed main jet for mixture control If your engine does not operate properly due to suspected carburetor problems take your lawn mower to a Sears or other qualified service center for repair and or adjustment STORAGE Immediately prepare your lawn mower for storage at the end of...

Reviews: