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14

4.  Wipe off any spilled oil from lawn 

mower or side of engine.

5.  Fill engine with oil.  The engine oil 

capacity is 0.58 quarts.  If oil is not 

com plete ly drained from engine, you 

may not need the entire container of a 

20 oz. bottle of oil.  Slowly pour 3/4 of 

the oil from the container down the oil 

fill spout into the engine.

6.  Wait one minute to allow oil to settle.  

Use guage on oil fill cap/dipstick for 

checking level.  Insert dipstick into 

the tube and rest the oil fill cap on the 

tube.  DO NOT thread the cap into the 

tube when taking reading.

7.  Continue adding small amounts of 

oil and rechecking the dipstick until it 

reads full.  DO NOT overfill, or engine 

will smoke on startup.

8.  Always be sure to retighten oil dipstick 

before starting engine.

9.  Reconnect spark plug wire to plug.

MUFFLER

Inspect and replace corroded muffler as it 

could create a fire hazard and/or dam age.

SPARK PLUG

Replace spark plug at the beginning of 

each mowing season or after every 100 

hours of operation, whichever occurs 

first.  Spark plug type and gap setting 

are shown in the “PROD UCT SPEC I FI CA-

 TIONS” section of this manual.

NOTE:

  Multi-viscosity oils (5W30, 10W30 

etc.) improve starting in cold weather, and 

you should check your engine oil level fre-

quently to avoid possible engine damage 

from running low on oil.

Change the oil after every 25 hours of opera-

tion or at least once a year if the lawn mower 

is not used for 25 hours in one year.

Check the crankcase oil level before 

starting the engine and after each five (5) 

hours of continuous use. Tighten oil plug 

securely each time you check the oil level.
TO CHANGE ENGINE OIL

NOTE

:  Before tipping lawn mower to 

drain oil, empty fuel tank by running en-

gine until fuel tank is empty.

1.  Disconnect spark plug wire from spark 

plug and place wire where it cannot 

come in contact with plug.

2.  Remove engine oil cap; lay aside on a 

clean surface.

3.  Tip lawn mower on its side as shown 

and drain oil into a suitable container. 

Rock lawn mower back and forth to re-

move any oil trapped inside of engine.

Container

Oil fill cap / 

dipstick

Lower 

mark

Upper 

mark

AIR FILTER 

Your engine will not run properly and may 

be damaged by using a dirty air filter. 

Replace the air filter every 100 hours of 

operation or every season, whichever oc-

curs first.  Service air cleaner more often 

under dusty conditions.
TO CLEAN AIR FILTER

1. Remove cover.

2.  Carefully remove cartridge.

3.  Clean by gently tapping on a flat sur-

face. If very dirty, replace cartridge.

 CAUTION: 

 Petroleum solvents, such 

as ker o sene, are not to be used to clean 

car tridge. They may cause de te ri o ra tion 

of the cartridge. Do not oil car tridge. Do 

not use pres sur ized air to clean or dry 

car tridge.

4.  Install cartridge, then replace cover.

Tab

Cartridge

Filter cover

Slot

19

Loss of power 

1.  Rear of mower housing or 

1.  Raise cutting height.    

  

  blade dragging in grass. 

 

 

2.  Cutting too much grass. 

2.  Raise cutting height.

 

3.  Dirty air filter. 

3.  Clean/replace air filter.

 

4.  Buildup of grass, leaves, 

4.  Clean underside of mower 

  

  and trash under mower. 

  housing. 

 

 

5.  Too much oil in engine. 

5.  Check oil level.

 

6.  Walking speed too fast. 

6.  Cut at slower walking speed.

Poor cut –  

1.  Worn, bent or loose blade. 

1.  Replace blade. Tighten  

uneven 

  

 blade 

bolt.

 

2.  Wheel heights uneven.  

2.  Set all wheels at same   

  

 

height.

 

 

3.  Buildup of grass, leaves 

3.  Clean underside of    

 

  and trash under mower. 

  mower housing.

Excessive

 

1.  Worn, bent or loose blade. 

1.  Replace blade. Tighten  

vibration 

  

 blade 

bolt.

 

2.  Bent engine crankshaft. 

2.  Contact a Sears or other

 

  

 qualified 

service 

centre.

Starter rope

 

1.  Engine flywheel brake is on  1.  Depress control bar to 

hard to pull 

 

when control bar is released.    upper handle before    

 

     

  pulling the starter rope.

 

2.  Bent engine crankshaft. 

2.  Contact a Sears or other

 

  

 qualified 

service 

centre.

 

3.  Blade adapter broken. 

3.  Replace blade adapter.

 

4.  Blade dragging in grass. 

4.  Move lawn mower to cut  

 

   

   grass or to hard surface.

Grass catcher

 

1.   Cutting height too low. 

1.  Raise cutting height.

not filling

 

2.  Lift on blade worn off. 

2.  Replace blade. 

(If so equipped)

  3.  Catcher not venting air. 

3.  Clean grass catcher.

Hard to push

 

1.  Grass is too high or wheel  

1.  Raise cutting height.

 

  height is too low.

 

2.  Rear of mower housing or 

2.  Raise rear of mower housing

 

  blade dragging in grass. 

  one (1) setting higher.

 

3.  Grass catcher too full. 

3.  Empty grass catcher.

 

4.  Handle height position not   4.  Adjust handle height to suit.

 

  right for you.

PROBLEM CAUSE 

CORRECTION 

TROUBLESHOOTING - See appropriate section in manual unless directed 

to a Sears Parts & Repair Centre.

Summary of Contents for 944.364153

Page 1: ...Y Printed in U S A Model No 944 364153 CAUTION Read and follow all Safety Rules and Instructions before operating this equipment Owner s Manual ROTARY LAWN MOWER 160cc Honda Engine 21 Multi Cut Sears Canada Inc Toronto Ontario M5B 2B8 ...

Page 2: ...e sponsible adult other than the operator Be alert and turn machine off if children enter the area Beforeandwhilewalkingbackwards look behind and down for small children Never allow children to operate the machine II GENERAL OPERATION Read understand and follow all instructions on the machine and in the manual s before starting Be thoroughly familiar with the controls and the proper use of the mac...

Page 3: ... the engine running Allow engine to cool before refueling Never refuel the machine indoors Never store the machine or fuel contain er where there is an open flame spark or pilot light such as a water heater or on other appliances Never fill containers inside a vehicle on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling Remove g...

Page 4: ... 888 888 3139 Email powerequipmentemissions ahm honda com or Honda Canada Inc Power Equipment Customer Relations Visit www honda ca for contact information Telephone 888 946 6329 Only Honda approved replacement parts may be used in the performance of any warranty repairs and must be provided without charge to the owner The use of replacement parts not equivalent to the original parts may impair th...

Page 5: ...is on the reverse side of this warranty statement Normal maintenance items such as spark plugs and filters that are on the warranted parts list are warranted up to their required replacement interval only Honda will also replace other engine components damaged by a failure of any warranted part dur ing the warranty period American Honda Motor Co Inc Power Equipment Customer Relations 4900 Marconi ...

Page 6: ...f this manual 27 MODEL NUMBER GCV160 LAOS3B HONDA 4 CYCLE ENGINE CAMSHAFT PULLEY KEY PART NO NO DESCRIPTION 1 14320 ZL8 010 Pulley Camshaft 2 14324 ZL8 000 Shaft Cam Pulley 3 14400 Z0J 014 Belt Timing 84HU7 G 200 6 14461 ZL8 000 Shaft Rocker Arm 11 90112 333 000 Screw Tappet Adjusting 12 90206 001 000 Nut Tappet Adjusting 13 91301 ZM0 V31 O Ring 6 8 x 1 9 ARAI 15 14431 Z0J 000 Rocker Arm Intake Va...

Page 7: ... for a few minutes If bag gets wet let it dry before using TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to be used as a mulcher To convert to bag ging see TO CONVERT MOWER in the Operation section of this manual Frame handle Frame opening Vinyl bindings INSTALL STARTER ROPE 1 Loosen T knob 2 Hold control bar against upper handle 3 Slowly pull engine starter rope out until rope will sli...

Page 8: ...y Fan T93 Husqvarna Grey 19610 Z0L 861ZE Cover Assembly Fan T98 M T D Red 22 19619 ZL8 300 Collar Fan Cover 24 90013 883 000 Bolt Flanged 6 x 12 CT200 25 90015 883 000 Bolt Flanged 6 x 28 CT200 27 90043 ZL8 000 Bolt Stud H 42 5mm 28 90043 ZL8 000 Bolt Stud H 42 5mm 33 93913 25220 Screw Tapping PO 5 x 12 35 91424 Z8B 821 Tube Fuel Tank 36 91427 Z8B 821 Tube Fuel 7 3 x 160 40 95002 40800 08 Clip Tub...

Page 9: ...lso 9 position adjusters if so equipped allow lever to be positioned between the plate tabs Pivot pins Grass catcher handle Catcher frame hook Rear door SIDE DISCHARGING Rear door must be closed Open mulcher door and install dis charge deflector under door as shown Mower is now ready for discharging operation To convert to mulching or bagging operation discharge deflector must be removed and mulch...

Page 10: ... the oil after every 25 hours of operation or each season You may need to change the oil more often under dusty dirty conditions See TO TO STOP ENGINE To stop engine release operator pres ence control bar Wait until blade and all moving parts have stopped and turn fuel valve to OFF position if you do not intend to restart the engine soon TO START ENGINE NOTE Due to protective coatings on the engin...

Page 11: ...ss conditions may require that an area be mulched a second time to completely hide the clippings When doing a sec ond cut mow across perpendicular to the first cut path Change your cutting pattern from week to week Mow north to south one week then change to east to west the next week This will help prevent matting and graining of the lawn MAX 1 3 MOWING TIPS CAUTION Do not use de thatcher blade at...

Page 12: ...TE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your lawn mower and void your warranty 32 440858X004 Selector Spring Rear 33 701037 Selector Knob 34 401176X004 Axle Arm Assembly Rear LH 35 426589 Locknut Hex 5 16 18 36 401638 Bolt Shoulder 5 16 18 37 194230X460 Wheel...

Page 13: ...e sure the trailing edge of blade oppo sitesharpedge isuptowardtheengine 4 Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft 5 Use block of wood between blade and lawn mower housing and tighten the blade bolt turning clockwise The recommended tightening torque is 35 40 ft lbs IMPORTANT Blade bolt is heat treated If bolt needs replacing replace only w...

Page 14: ...y be damaged by using a dirty air filter Replace the air filter every 100 hours of operation or every season whichever oc curs first Service air cleaner more often under dusty conditions TO CLEAN AIR FILTER 1 Remove cover 2 Carefully remove cartridge 3 Clean by gently tapping on a flat sur face If very dirty replace cartridge CAUTION Petroleum solvents such as kerosene are not to be used to clean ...

Page 15: ... runs hotter and shortens engine life Keep finished surfaces and wheels free of all gasoline oil etc With the exception of the water washout port if equipped we do not recommend using a garden hose to clean the outside of your lawn mower unless the electrical system muffler air filter and carburetor are covered to keep water out Water in enginecanresultinshortenedenginelife LAWN MOWER TO ADJUST CU...

Page 16: ...or individual Warranty repairsmustbeperformedbyanauthorized engine manufacturer s service outlet MOWING POSITION Lower handle Operator presence control bar Upper handle Handle knob FOLD FORWARD FOR STORAGE Nut Bracket Bolt 17 FUEL SYSTEM IMPORTANT It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor fuel filter fuel hose or tank during storage Also...

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