background image

18

Does not start 

1.   Dirty air filter. 

1.  Clean/replace air filter.

 

2.  Out of fuel. 

2.  Fill fuel tank.

 

3.  Stale fuel. 

3.  Empty fuel tank and refill tank

 

   

 

with fresh, clean gasoline.

 

4.  Water in fuel. 

4.  Empty fuel tank and refill tank

 

   

 

with fresh, clean gasoline.

 

5.  Spark plug wire is  

5.  Connect wire to plug.

  

disconnected. 

 

 

6.  Bad spark plug. 

6.  Replace spark plug.

 

7.  Loose blade or broken  

7.  Tighten blade bolt or

 

  blade adapter. 

 

replace blade adapter.  

 

8.  Control bar in released 

8.  Depress control bar to

  

position.   

 

handle.

 

9.  Control bar defective. 

9.  Replace control bar.

 

10. Fuel valve lever (if so 

10. Turn fuel valve lever

 

  equipped) in OFF position.   

to the ON position.

 

11. Weak battery (if equipped).  11. Charge battery.

 

12. Disconnected battery 

12. Connect battery to engine. 

 

  connector (if equipped).

PROBLEM CAUSE 

CORRECTION 

TROUBLESHOOTING - See appropriate section in manual unless directed 

to a Sears Parts & Repair Centre.

15

SERVICE AND ADJUSTMENTS

 WARNING:

  To avoid serious injury, before per form ing any service or ad just ments:

1.  Release control bar and stop engine.

2.  Make sure the blade and all moving parts have completely stopped.

3.  Disconnect spark plug wire from spark plug and place wire where it cannot come in 

contact with spark plug.

CLEANING

IMPORTANT:

  For best performance, 

keep mower housing free of built-up grass 

and trash. Clean the underside of your 

mower after each use.

 CAUTION:  

Disconnect spark plug wire 

from spark plug and place wire where it 

cannot come in contact with plug.

•  Clean the underside of your lawn 

mower by scraping to remove build-up 

of grass and trash.

•  Clean engine often to keep trash from 

accumulating.  A clogged engine runs 

hotter and shortens engine life.

•  Keep finished surfaces and wheels free 

of all gasoline, oil, etc.

• With the exception of the water washout 

port (if equipped), we do not recommend 

using a garden hose to clean the outside 

of your lawn mower unless the elec tri cal 

system, muffler, air filter and carburetor 

are covered to keep water out.  Water in 

engine can result in shortened engine life.

LAWN MOWER

TO ADJUST CUTTING HEIGHT

See “TO ADJUST CUTTING HEIGHT” in 

the Operation sec tion of this manual.

REAR DEFLECTOR

The rear deflector, attached between the 

rear wheels of your mower, is provided to 

minimize the possibility that objects will 

be thrown out of the rear of the mower 

into the operator mowing position. Re-

place the deflector if dam aged.

TO ADJUST HANDLE 

The handle can be mounted in a high or 

low position.  The mounting holes in the 

bottom of lower handle are off center for 

raising or lowering the handle.

1.  Remove upper handle and wire tie(s) 

securing cable(s) to lower handle.

2.  Remove klip rings from lower handle 

bracket mount ing pins.

3.  Remove bolts and nuts.

4.  Squeeze lower handle in to remove it 

from mounting pins.

5.  Turn lower handle over to raise or 

lower handle.

6.  Squeeze lower handle in and po si tion 

holes onto mount ing pins on handle 

bracket.

7.  Reinstall bolts and nuts.

8.  Reassemble upper handle and all 

parts removed from lower handle.

ENGINE

Maintenance, re pair, or re place ment of the 

emission con trol de vic es and sys tems, which 

are be ing done at the cus tom ers expense, 

may be performed by any non-road engine 

repair es tab lish ment or individual. Warranty 

repairs must be performed by an authorized 

engine man u fac tur er's service outlet.

Lower handle

Handle 

bracket

Klip ring

SQUEEZE

TO ADJUST

Mounting pin

Mowing 

position

Mowing 

position

HIGH POSITION

LOW POSITION

Handle 

bracket

Bolts 

and 

nuts

Klip 

ring

Mounting 

pin

Summary of Contents for 944.364153

Page 1: ...Y Printed in U S A Model No 944 364153 CAUTION Read and follow all Safety Rules and Instructions before operating this equipment Owner s Manual ROTARY LAWN MOWER 160cc Honda Engine 21 Multi Cut Sears Canada Inc Toronto Ontario M5B 2B8 ...

Page 2: ...e sponsible adult other than the operator Be alert and turn machine off if children enter the area Beforeandwhilewalkingbackwards look behind and down for small children Never allow children to operate the machine II GENERAL OPERATION Read understand and follow all instructions on the machine and in the manual s before starting Be thoroughly familiar with the controls and the proper use of the mac...

Page 3: ... the engine running Allow engine to cool before refueling Never refuel the machine indoors Never store the machine or fuel contain er where there is an open flame spark or pilot light such as a water heater or on other appliances Never fill containers inside a vehicle on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling Remove g...

Page 4: ... 888 888 3139 Email powerequipmentemissions ahm honda com or Honda Canada Inc Power Equipment Customer Relations Visit www honda ca for contact information Telephone 888 946 6329 Only Honda approved replacement parts may be used in the performance of any warranty repairs and must be provided without charge to the owner The use of replacement parts not equivalent to the original parts may impair th...

Page 5: ...is on the reverse side of this warranty statement Normal maintenance items such as spark plugs and filters that are on the warranted parts list are warranted up to their required replacement interval only Honda will also replace other engine components damaged by a failure of any warranted part dur ing the warranty period American Honda Motor Co Inc Power Equipment Customer Relations 4900 Marconi ...

Page 6: ...f this manual 27 MODEL NUMBER GCV160 LAOS3B HONDA 4 CYCLE ENGINE CAMSHAFT PULLEY KEY PART NO NO DESCRIPTION 1 14320 ZL8 010 Pulley Camshaft 2 14324 ZL8 000 Shaft Cam Pulley 3 14400 Z0J 014 Belt Timing 84HU7 G 200 6 14461 ZL8 000 Shaft Rocker Arm 11 90112 333 000 Screw Tappet Adjusting 12 90206 001 000 Nut Tappet Adjusting 13 91301 ZM0 V31 O Ring 6 8 x 1 9 ARAI 15 14431 Z0J 000 Rocker Arm Intake Va...

Page 7: ... for a few minutes If bag gets wet let it dry before using TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to be used as a mulcher To convert to bag ging see TO CONVERT MOWER in the Operation section of this manual Frame handle Frame opening Vinyl bindings INSTALL STARTER ROPE 1 Loosen T knob 2 Hold control bar against upper handle 3 Slowly pull engine starter rope out until rope will sli...

Page 8: ...y Fan T93 Husqvarna Grey 19610 Z0L 861ZE Cover Assembly Fan T98 M T D Red 22 19619 ZL8 300 Collar Fan Cover 24 90013 883 000 Bolt Flanged 6 x 12 CT200 25 90015 883 000 Bolt Flanged 6 x 28 CT200 27 90043 ZL8 000 Bolt Stud H 42 5mm 28 90043 ZL8 000 Bolt Stud H 42 5mm 33 93913 25220 Screw Tapping PO 5 x 12 35 91424 Z8B 821 Tube Fuel Tank 36 91427 Z8B 821 Tube Fuel 7 3 x 160 40 95002 40800 08 Clip Tub...

Page 9: ...lso 9 position adjusters if so equipped allow lever to be positioned between the plate tabs Pivot pins Grass catcher handle Catcher frame hook Rear door SIDE DISCHARGING Rear door must be closed Open mulcher door and install dis charge deflector under door as shown Mower is now ready for discharging operation To convert to mulching or bagging operation discharge deflector must be removed and mulch...

Page 10: ... the oil after every 25 hours of operation or each season You may need to change the oil more often under dusty dirty conditions See TO TO STOP ENGINE To stop engine release operator pres ence control bar Wait until blade and all moving parts have stopped and turn fuel valve to OFF position if you do not intend to restart the engine soon TO START ENGINE NOTE Due to protective coatings on the engin...

Page 11: ...ss conditions may require that an area be mulched a second time to completely hide the clippings When doing a sec ond cut mow across perpendicular to the first cut path Change your cutting pattern from week to week Mow north to south one week then change to east to west the next week This will help prevent matting and graining of the lawn MAX 1 3 MOWING TIPS CAUTION Do not use de thatcher blade at...

Page 12: ...TE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your lawn mower and void your warranty 32 440858X004 Selector Spring Rear 33 701037 Selector Knob 34 401176X004 Axle Arm Assembly Rear LH 35 426589 Locknut Hex 5 16 18 36 401638 Bolt Shoulder 5 16 18 37 194230X460 Wheel...

Page 13: ...e sure the trailing edge of blade oppo sitesharpedge isuptowardtheengine 4 Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft 5 Use block of wood between blade and lawn mower housing and tighten the blade bolt turning clockwise The recommended tightening torque is 35 40 ft lbs IMPORTANT Blade bolt is heat treated If bolt needs replacing replace only w...

Page 14: ...y be damaged by using a dirty air filter Replace the air filter every 100 hours of operation or every season whichever oc curs first Service air cleaner more often under dusty conditions TO CLEAN AIR FILTER 1 Remove cover 2 Carefully remove cartridge 3 Clean by gently tapping on a flat sur face If very dirty replace cartridge CAUTION Petroleum solvents such as kerosene are not to be used to clean ...

Page 15: ... runs hotter and shortens engine life Keep finished surfaces and wheels free of all gasoline oil etc With the exception of the water washout port if equipped we do not recommend using a garden hose to clean the outside of your lawn mower unless the electrical system muffler air filter and carburetor are covered to keep water out Water in enginecanresultinshortenedenginelife LAWN MOWER TO ADJUST CU...

Page 16: ...or individual Warranty repairsmustbeperformedbyanauthorized engine manufacturer s service outlet MOWING POSITION Lower handle Operator presence control bar Upper handle Handle knob FOLD FORWARD FOR STORAGE Nut Bracket Bolt 17 FUEL SYSTEM IMPORTANT It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor fuel filter fuel hose or tank during storage Also...

Reviews: