Craftsman Lithium 320.28127, Operator'S Manual

Page 1: ...or s manual before using this product Sears Roebuck and Co Hoffman Estates IL 60179 USA Visit the Craftsman web page www sears com craftsman WARRANTY SAFETY ASSEMBLY DESCRIPTION OPERATION r_AINTENANCE TROUBLESHOOTING CHARGE BATTERY BEFORE FIRST USE Save this manual for future reference ...

Page 2: ...ofessional Tool fails due to a defect in material or workmanship return it to any Sears store Sears Service Center or other Craftsman outlet in the United States for free replacement during the first year from the date of purchase and for free repair during the second year from the date of purchaser This warranty does not include expendable parts such as lamps batteries bits or blades This warrant...

Page 3: ...t in electric shock fire and or serious personal injury SYMBOL MEANINGS _ DANGER Indicates an imminently hazardous situation which if not avoid ed will result in death or serious injury _ WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury _ CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or m...

Page 4: ... at no load Double insulated construction Revolutions strokes surface speed orbits etc per minute Do not expose to rain or use in damp locations To reduce the risk of injury user must read and understand product manual before using this product Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product Precautions that involve your safety Fail...

Page 5: ... refrigerators There is an increased risk of electric shock if your body is earthed grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord for carrying pulling or unplug ging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase t...

Page 6: ...les dry clean and free from oil and grease Slippery hands can not safely control the power tool Always wear safety glasses with side shields Everyday glasses have only impact resistant lenses They are NOT safety glasses Following this rule will reduce the risk of eye injury Protect your lungs Wear a face or dust mask if the operation is dusty Fol lowing this rule will reduce the risk of serious pe...

Page 7: ...uently and use them to instruct others who may use this tool If you loan someone this tool also loan them these instructions BATTERY TOOL USE AND CARE o Ensure the switch is in tile off position before inserting battery pack Insert ing the battery pack into power tools that have the switch on invites accidents Recharge only with the charger specified by the manufacturer A char ger that is suitable...

Page 8: ...r wet location Following this rule will reduce the risk of electric shock Under extreme usage or temperature conditions battery leakage may occur If liquid comes in contact with your skin wash immediately wit soap and water then neutralize with lemon juice or vinegar If liquid gets in your eyes flush them with clean water for at least 10 minutes then seek immediate medical attention Following this...

Page 9: ...your hand or across your legs Small or thin material rnay flex or vibrate with the blade causing loss of control Always use a rip fence or straightedge guide when ripping This improves the accuracy of the cut and reduces the chance of the blade binding Never cut more than one piece at a time Do not stack more than one work piece on the worktable at a timer Avoid awkward operations and hand positio...

Page 10: ...r cord rather than the plug when disconnecting from re ceptacle Damage to the cord or charger could occur and create an electric shock hazard Replace damaged cords immediately Make sure cord is located so that it will not be stepped on tripped over come in contact with sharp edges or moving parts or otherwise subjected to damage or stress This will reduce the risk of accidental falls which could c...

Page 11: ...fer to them frequently and use them to instruct others who may use this toolo tf you loan someone this toot loan them these instructions also to prevent misuse of the product and possible injury If the power supply cord is damaged it must be replaced only by the manu facturer or by an authorized service center to avoid risk IMPORTANTSAFEr NSTRUOTBONS SAVE THESE INSTRUCTIONS This manual contains im...

Page 12: ... or lay on the skin may promote absorption of harmful chemicals Fig i Lock Trigger Switch Blade Clamp lever Toot less Blade Clamp Orbital Control Lever Saw Base PRODUCT SPECIFICATIONS Motor voltage 20 Volt DC Switch Variable Speed No load Speed 0 2200 min Length of Stroke 1 in Bevel angle 0 to 45 left and right Orbital Motion 4 Positions Saw Weight without battery 5 61bso Battery Type Lithium Ion ...

Page 13: ...ger pressure ORBITAL ADJUSTMENT KNOB Choose from four orbital adjustment positions for fine to aggressive cutting LED WORK LIGHT The LED work light located above the tool less blade clamp illuminates when the trigger switch is depressed This feature provides extra light for increased visibility _ik WARNING tf any parts are broken or missing DO NOT attempt to plug in the power cord or operate the s...

Page 14: ...rge O O 4o _ Charge O O O 2o _9O o Charge 0 00 _ Ohar_eU d _ _0o o Completely _ _ _ _ _ _ discharged moved from tool Low capacity warning If one LED on the POWER BAR begins to flash the batten pack s charge is under I0 capacity and should be recharged Unlike other battery pack types Lithium ton battery packs deliver fade free power for their entire run time The tool will not experience a slow grad...

Page 15: ...formance in tempera tures between 32 F 0 C and 104 F 40 C When the battery pack is very cold it may pulse for the first minute of use to warm itself up Put the battery pack on a too and use the tool in a light application After about a minute the battery pack wilt have warmed itself Lip and will operate normally WHEN TO CHARGE THE BATTERY PACK The Lithium on battery can be charged at any time and ...

Page 16: ...r your convenience the charger can operate with most generators and inverters rated at 300 watts or higher LED FUNCTIONS OF CHARGER Fig 4 Fig 4 LE _ IN D CATOR BATTERY F E_D _RF_EN PACK LED LED ACT ON _ _ Charging wilt begin whe HI LO TEIViP HotlCold On Off battery returns to _sEE MANUAL_ battery 32OF 0cO 104OF 4Doc _ _ _ DEFECTIVE _ Battery pack or charger is BATTERY Defective Flashing Off defect...

Page 17: ...isplayed when the POWER BAR button is pressed while the battery pack is on the charger BATTERY FULL If the battery pack is within normal temperature range the green LED will be lit and the red LED will be off The battery pack is fully charged and ready to use The battery pack will fully charge but will not overcharge if left on the charger The POWER BAR LED lights will not be displayed when the PO...

Page 18: ...tools are always in operating condition Therefore the trigger switch should always be locked when not in use or when carry ing the tool at your side TRIGGER SWITCH Fig 6 Toturn the saw ON push the lock off button to left side then depress tdgger switch 14 To turn it OFF release the trigger switch and push the lock off button to right side to lock the trigger switch Fig 5 2_ l i C lil Fj _u j j NOT...

Page 19: ...8 1 Remove the battery pack 2 Turn the blade clamp lever clockwise_ 3 Insert the blade into the slot of tool less blade clamp 4o Release the blade clamp lever to lock the blade 5 Replace batlery pack REMOVING SAW BLADE Fig 8 IFig 7 LED Worklight 1 Remove battery pack 2 Turn the blade clamp lever clockwise and the saw Fig 8 llll J4 J blade will be released automatically BLADE SELECTION To obtain th...

Page 20: ... material with more resistance_ SAWDUST REMOVAL Fig 11 The saw has a blower feature Turn the blower lever to the 0 position to blow away dust and clips from the imme diate work space to help keep the cutting area clem Fig 9 1 Fig 10 i _ _IL _IF__ _ I i_ u t lli lit STRAIGHT CUTTING A straight cut can be made by clamping a piece of wood or a straightedge to the work piece and guiding the edge of th...

Page 21: ...control broken blades or damage to the mate rial being cut always use extreme caution when making plunge cuts We do not recommend making plunge cuts in materials other than wood TO MAKE A PLUNGE CUT t Use only a blade with 7 teeth per inch to make a plunge cuL 2 Clearly mark the line of cut on the work piece 3 Set the cutting angle to 0 and the orbital adjustment knob to 0 4 Tilt the saw forward s...

Page 22: ... the operators manual It is good practice to unplug the charger and remove the Lithium lon battery pack when not in use For Lithium Ion battery pack storage longer than 30 days o Store tile Lithium Ion battery pack where the temperature is below 80 F 26 0 and free of moisture o Store Lithium Ion battery packs in a 30 _50 charged condition o Every six months of storage fully charge the Lithium Ion ...

Page 23: ...w Model number 320 28127 The model number is also found on the toot s nameplate Always mention the tool s model number when ordering parts t 2 3 4 3320433000 LeE Housing Assy 3320434000 Right Housing Assy 2730127000 DC Motor 5620041000 Screw 1 1 1 4 5 3420529000 352023900O Located Block Spline Gear 6 7 3550810000 Pinion 8 3123122000 Fan 9 5700011000 Ball Bearing 10 5630003000 Hexagon Nut 2 I 1 1 1...

Page 24: ... Bracket 3550813000 3520240000 3520241000 1 1 2 I Suppod Bar I UpperSliding Bearing I Suppo_ I 3550812000 Guiding Rod 2 3550792000 Plunger 1 3520046000 Drive Bracket Clamp 1 35 5670160000 Pin 1 36 5620038000 Screw 2 37 5650008000 Spring Washer 2 38 5650006000 Plain Washer 2 39 3520242000 Sliding Bearing Support 1 40 3520243000 Lower Sliding Bearing 1 4I 5650168000 Spring Washer I 42 3660281000 Tor...

Page 25: ...00 Guiding Roller Needle Bearing 1 Guiding Roller Pin 1 E RING 1 Right Alum Cover 1 63 5610106000 64 5610013000 65 66 67 3123126000 68 4870303000 _ 69 3402164000 Tapping Screw Tapping Screw 7 1 5610079000 Thread Forming Screw 8 4890363000 PCB Assembly 1 70 3420531000 Lock Button 1 Switch 1 Receptacle 1 Left Alum Cover 1 r _ 71 3700973000 Name Plate 72 3123124000 Fan Baffle 73 3420530000 Base Plate...

Page 26: ...28127 Manual_Revised 07 0320 Page 26 ...

Page 27: ...28127 Manual Revised_07 0320 Page 27 ...

Page 28: ...epair of carry in products like vacuums lawn equipment and electronics call or go on line for the nearest Sears Parts Repair Service Center 1 800 488 1222 US A 1 800 469 4663 Canada Cali anytime day or night www sears corn www sears ca To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 USA 1 800 361 6665 Canada Para pedir servicio de reparaci6n a domicilio y para orde...