CRAM-A-LOT SCR-02, Operator'S Instruction Manual

Page 1: ...ration Maintenance and Installation Operation Maintenance and Installation Operation Maintenance and Installation Self Contained Compactor OWNER OPERATOR INSTRUCTION MANUAL OWNER OPERATOR INSTRUCTION MANUAL UL LISTED C R US MODELS SCR T1 SCR T2 SCR 02 ...

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Page 3: ...standards ANSI Standard No Z245 2 Stationary Compactors Safety Requirements for Installation Maintenance and Operation A copy of this standard may be obtained from ENVIRONMENTAL INDUSTRIES ASSOCIATION 4301 Connecticut Avenue NW Washington D C 20008 Website http www wastec org If after thoroughly reading this manual there are questions about the operation or repair of your compactor please con tact...

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Page 5: ...n Sequence 17 Emergency Procedures 17 User Preventive Maintenance 18 Maintenance Section Lockout Tag out Instructions 20 Hydraulic Safety 21 Preventive Maintenance 22 Checking and adding oil 23 Pressure Setting Procedure 23 Electric Schematics 24 Hydraulic Schematics 25 26 Trouble Shooting Chart 27 Installation Section Installation Requirements Concrete Pad 31 Positioning 31 Anchoring 31 Electrica...

Page 6: ... 8 1 7 3 16 3 7 000 SC T1 20 8 1 7 3 19 7 7 500 SC T2 20 8 8 8 8 17 1 9 800 SC T2 25 8 4 8 8 19 8 10 200 SC T2 30 8 4 8 8 21 10 10 600 SC T2 34 8 4 8 8 23 6 10 800 SC T2 38 8 4 8 8 25 7 11 000 SC 02 20 8 8 8 8 18 9 10 000 SC 02 25 8 8 8 8 21 4 10 400 SC 02 30 8 8 8 8 23 6 10 800 SC 02 34 8 8 8 8 25 2 11 000 ...

Page 7: ...h 208 230 480 3ph 208 230 480 3ph Pump capacity gpm 10 5 10 5 10 5 Reservoir capacity gal 22 22 22 Cylinder Bore 5 4 2 4 2 Stroke 40 26 34 Rod 2 5 2 2 Construction Floor 1 2 steel plate 1 2 steel plate 1 2 steel plate 4 C Channel 4 C Channel 4 C Channel Sides 3 16 steel plate 3 16 steel plate 3 16 steel plate 2 x6 x3 16 steel tube 6 C Channel 4 C Channel 4 C Channel Breaker Bar 6 x6 x3 4 steel ang...

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Page 9: ...9 Operation Section ...

Page 10: ...10 SAFETY DECALS ...

Page 11: ...11 SAFETY DECAL PLACEMENT ...

Page 12: ...found elsewhere in this manual for instructions concerning the neutralization of these energy sources Z245 2 2004 Stationary compactors safety requirements for installation maintenance and operation Obtain a copy of this standard ref http www wastec org and become familiar with specific responsibilities and guidelines Safety Terminology The accident prevention decals on your CRAM A LOT compactor m...

Page 13: ...s for the control of hazardous energy sources lockout tag out in a program complying with Part 1910 147 of the Title 29 of the Code of Federal Regulations OSHA J Utilizing the manufacture s recommended procedures for access control for permit required confined spaces as part of the employer s program K Protecting any person by one of the methods in 5 9 1 AMERICAN NATIONAL STANDARD Revision of ANSI...

Page 14: ...nt or release of stored energy could cause injury to employees 2 The owner employer shall utilize the instructions provided by the manufacturer for the control of hazardous energy sources The lockout tag out procedure shall isolate and render safe all energy sources including electrical mechanical hydraulic pneumatic chemical thermal or other potential energy sources e g gravity etc It shall be us...

Page 15: ...to the stationary compactor at or near the entrances to those confined spaces for which hazardous energy control procedures are provided such as Danger Confined Space Safety and training program General Employers shall evaluate and manage safety issues related the operation of compaction equipment as part of their safety program Safety Program The employer s program shall include at a minimum the ...

Page 16: ...16 Compactor Operation cont Compactor Controls KEY START SWITCH EMERGENCY STOP PULL TO REVERSE LOW OIL OPTIONAL 75 SOLID 100 FLASHING OPTIONAL ...

Page 17: ...anner until the Push to Stop button is pressed or a door is opened If the Compactor is stopped it must be restarted with the Start Key Switch 7 Repeat steps 1 thru 5 until the container attached to the compactor is full Contact hauler for dumping Conditions During Standard Operation The Push to Stop button may be pressed at any time during the cycle to stop operation to shut down the system If thi...

Page 18: ...es for leaks d Hydraulic hose condition Check for damage kinks etc e Access covers to be sure fasteners are in place f Power unit Remove dust and dirt from outside of control box Wipe off any dirt or grease oil or moisture 2 MONTHLY CHECK a Check external hoses for chafing rubbing or other deterioration and damage b Check for any obvious unsafe conditions such as electrical lines or operator obstr...

Page 19: ...19 Authorized Technician Maintenance Section ...

Page 20: ...lever The tag should pro vide a warning such as Danger Do not operate equipment Person working on equipment or Warning Do not energize without permission of___________________________ 4 After locking and tagging the compactor try to start and operate the compactor as outlined in the Operating Instruc tions to make sure the lock out and tag out is effective If the lock out and tag out is effective ...

Page 21: ...es Hose can be accidentally cut when heat goes beyond the immediate flame area THE FOLLOWING WARNINGS PERTAIN TO THE MORE COMMON ABUSES OF HYDRAULIC HOSE 1 INSPECT the hose assembly before each use 2 REPLACE the hose assembly immediately if a The jacket of the hose appears abnormal b You have reason to believe it may be abnormal c There is any fluid leakage d The couplings are damaged e The hose i...

Page 22: ...a behind bolted access covers A tag should also be attached to the disconnect stating UNDER REPAIR DO NOT USE with persons name on the tag who is entering behind the ram Open the access cover on the top of the compactor by removing the attached bolts When lubrication or maintenance is complete replace the cover before any operation Warning This procedure is for maintenance only All access covers s...

Page 23: ... If the oil level is below the black fill line on the gauge oil needs to be added to the tank Adding oil 1 IMPORTANT Follow all lockout tag out procedures before continuing this service procedure 2 Using a disposable shop towel clean any dust and debris from around the oil fill port to prevent contaminates from entering the hydraulic system 3 Remove oil fill cap 4 Using clean funnel pour oil into ...

Page 24: ...24 Authorized Technician Maintenance cont Electrical Schematic ...

Page 25: ...25 Authorized Technician Maintenance cont Hydraulic Schematic ...

Page 26: ...26 Authorized Technician Maintenance cont Hydraulic Schematic ...

Page 27: ...ose connections from power unit to compactor 4 Check the directional valve for proper operation 5 Check relief valve for proper adjustment 6 Check the limit switch Note Before performing any maintenance always LOCK AND TAG OUT THE DISCONNECT Compactor shifts erratically Compactor makes excessive noise 1 Check for proper system pressure 2 Check for proper pressure switch adjustment 3 Check directio...

Page 28: ...28 Parts Section ...

Page 29: ...29 SAFETY DECAL PLACEMENT ...

Page 30: ...30 Installation Section ...

Page 31: ...pad are 10 ft wide and a 5 greater than length of compactor container It should be level and of minimum 3000 PSI concrete reinforced 6 in thick It is preferred that the concrete pad be flush with the surrounding ground level 2 To provide accessibility concrete pad should be positioned to allow 2 ft 0 in between machine and building wall if in stalled parallel with building Allow a minimum of 45 ft...

Page 32: ... customer furnished and compactor s motor control panel in accordance with local electrical codes using knock outs in bottom of motor control panel 2 Check voltage at fused disconnect to be certain it is the same as is shown on compactor If voltage is correct put fused dis connect switch in ON position 3 Check motor wiring voltage motor rotation 4 Check motor starter thermal overload selector and ...

Page 33: ...33 Hauler Section ...

Page 34: ...ocated on the power unit 3 Shut all loading doors and or safety gates 4 Ensure that compactor s understructure matches that of the hauling vehicle 5 Hook vehicle s lifting cable or lifting hook securely on compactor understructure 6 Pull compactor completely away from hoppers and chutes before lifting upward REMOVING SELF CONTAINED COMPACTOR RE INSTALLING SELF CONTAINED COMPACTOR 1 Align compactor...

Page 35: ...35 Warranty Policy And Procedure Section ...

Page 36: ...y in connection with the sale or shipment of our products Seller reserves the right to make changes or improvements in our products without notice and without incurring any obligation to prospective customers Seller reserves the right to make changes or improvements in our products without incurring any obligation to similarly alter products previously purchased Except in the case of damages or de...

Page 37: ...ision itself NO IMPLIED WAIVERS This instrument contains all of the agreements understandings representations conditions warranties and covenants made between parties hereto Unless set forth herein neither party shall be liable for any representations made and all modifications and amendments hereto must be in writing COMPLETENESS OF INSTRUMENT This instrument contains all of the agreements unders...

Page 38: ...epairs at the machine location within 24 hours 5 The service technician will make repairs or order any necessary parts to correct the defect malfunction or nonconformity Parts will be delivered to the Service Technician or to the customer s shipping address at the discretion of the Customer Support representative 6 The service technician will correct the defect malfunction or non conformity to the...