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Original Operation Manual 

 

 

Sweeper 689.04-40 

 

4 

Safety  

 

 
2.1 

Use in compliance with intended purpose 

The  machine  is  approved  as  a  sweeper  for sweeping 
and  collecting  (with  fitted  sweepings  container) 
leaves and waste. 
Any  use  exceeding  this  is  considered  not  in 
compliance 

with 

the 

intended 

purpose. 

The 

manufacturer shall not be liable for damage resulting 
from  use  not  in  compliance  with  the  intended 
purpose;  the  risk  for  this  shall  be  in  the  sole 
responsibility of the user. 
Use  in  compliance  with  the  intended  purpose  shall  also 
include  compliance  with  the  operation  and  maintenance 
provisions specified by the manufacturer. 

2.2 

Possible misuse 

  Do not sweep any wires, cables or heavy stones: 

machine damage and injuries might be caused by 
flinging. 

  Do not use your foot to push any objects beneath the 

sweeping brushes. (Risk of injuries!) 

  Do not sweep any materials which may block the 

sweeping brushes. (Machine damage!) 

2.3 

General sources of risks 

2.3.1  Use and operation 

  Prior to starting the machine, the machine including 

accessories shall be checked for their proper condition 
and operational safety. 

  The operator shall use the machine in compliance with its 

intended purpose. 

  Indoor machine operation is prohibited. 

  The machine is only approved for floorings as indicated in 

the Operation Manual. 

  The machine may only be operated by staffs who have 

been instructed in its use or have provided evidence of 
their operating capability, and who have explicitly been 
instructed to operate the machine. 

  When starting the motor, no other persons may be in the 

vicinity of the machine.  

  Any protective equipment must be properly attached and 

in working order. 

  Never leave the machine unattended. 

  When leaving the machine, stop the motor and secure 

the machine against unintended movement. 

  The operator shall be responsible for accidents involving 

other persons

 

or their property.   

 

2.3.2 

Product-specific risks  

  Do not sweep any highly flammable materials or hot 

objects (e.g. barbecue coal) - danger of life by burning! 

2.3.3 

Risks from motor operation  

  Do not touch any parts of the motor during or after 

operation. Significant risk of burning by hot surfaces. 

  Stop the motor and let it cool down before working on the 

machine as well as before performing maintenance, 
cleaning and repair work. 

  Do not refill the tank when the motor is running - danger 

of life by burning and explosion. 

  Immediately remove spilled fuel with a cloth - danger of 

life by burning and explosion. 

  Keep fuel in designated containers. 

  Exhaust gases are toxic and dangerous to health; they 

must not be inhaled. 

2.3.4 

Operating risks 

  Without any accessories mounted, only use the machine 

on slopes of up to 12 %. 

  With accessories mounted, only use the machine on 

slopes of up to 2 %. 

  When using the machine transverse to the direction of 

travel, this is only possible on slopes up to 12 %. 

  When operating the machines on slopes: be careful when 

lifting off mounted accessories 

2.3.5 

Risks for children, elderly persons and pets  

  The operator shall take account of surrounding 

conditions, e.g. the effects of noise on persons and 
animals. 

  The machine must never be left on a slope. 

  Children, elderly persons and pets/livestock must not stay 

near the machine. 

  Children must not play with/on the machine. 

2.4 

Maintenance 

  Servicing, maintenance and repair work as well as 

troubleshooting shall only be carried out when the 
machine is switched off and the motor is at a standstill. 
As required, the spark plug connectors shall be 
disconnected. 

  The machine must not be cleaned with spray water (risk 

of short circuits or other damage). 

  Safety checks pursuant to local regulations for non-

stationary commercially used machines shall be complied 
with. 

  Wear suitable gloves and use appropriate tools for 

working on the machine. 

  Only use the manufacturer's original spare parts. 

2.5 

Staff and operator qualification 

  Persons with physical, sensory or mental handicaps or 

persons with insufficient experience or knowledge must 
not operate the machine unless a person in charge for 
their safety acts as operation or instruction supervisor. 

  People under the age of 16 must not operate the 

machine. 

  The operator's responsiveness must not be affected, e.g. 

by drugs, alcohol or medications. 

  The operator shall have been instructed in the operation 

of the machine. 

  The operator shall be familiar with the Operation Manual.  

 
 
 
 
 

Summary of Contents for KM 100 G

Page 1: ...Original Operation Manual 12 2014 Sweeper 689 04 40 Sweeper Operation Manual Models KM 70 G Type 02 KM Domus Type 02 KM 80 G Type 02 KM 100 G Type 02 Machine no ...

Page 2: ...rating elements for all models 6 3 4 Operating elements for KM Domus 7 3 5 Operating elements for KM 70 G KM 80 G KM 100 G 7 3 6 Working position and areas of risk 8 3 7 Accessories and spare parts 8 4 Delivery transport storage 8 4 1 Delivery 8 4 2 Transport 8 4 3 Storage 8 5 Start up first machine inspection 8 5 1 Safety 8 5 2 Requirements at location of use 8 5 3 Assembly 8 5 4 Start up and fun...

Page 3: ...y regulations shall be complied with Other applicable documents Assembly instructions declaration of conformity 1 2 Symbols DANGER This symbol cautions against an immediate threat resulting in serious injuries or death if not avoided WARNING This symbol cautions against a potentially dangerous source of risk which may result in death or serious injury if not avoided ATTENTION Indication of a poten...

Page 4: ...he motor during or after operation Significant risk of burning by hot surfaces Stop the motor and let it cool down before working on the machine as well as before performing maintenance cleaning and repair work Do not refill the tank when the motor is running danger of life by burning and explosion Immediately remove spilled fuel with a cloth danger of life by burning and explosion Keep fuel in de...

Page 5: ...l be disposed of properly and separately in accordance with legal regulations Please do not dispose of any wastes in the environment Packaging materials are recyclable Please make sure that they are collected for reuse Legacy devices contain valuable recyclable materials which should be collected for reuse These devices may be disposed of through appropriate collection systems 3 Design and functio...

Page 6: ...ever released Brush is at standstill Lever activated Brush turns 3 Brush height adjustment Turn handle to the required setting Use the star screw to secure the setting Turn right Li brush Turn left Brush is lowered 4 Swivel bracket for brush adjustment 1 Lift swivel bracket disengage 2 Select setting centre left right 3 Push back bracket engage 5 Attachment points for accessories Mount accessories...

Page 7: ...ket to motor cover observe cables 4 Position swivel bracket as shown in figure in item 3 5 8 3 5 Operating elements for KM 70 G KM 80 G KM 100 G 6 Hand throttle for motor capacity Choke Full throttle Idle Off 7 Parking brake on rear wheel Brake on Push the pedal on the brake down with your foot Brake off Pull the machine backwards the brake is released automatically 8 Release and tilt back steerin...

Page 8: ...rt up 5 Start up first machine inspection 5 1 Safety Unauthorized restart It is prohibited to start the machine while another person is working on it Risks of insufficient order and cleanliness Clean the machine from dried dirt and sand regularly Check the machine for blocking objects Risks of non applied protection devices WARNING Risk of injuries by rotating brushes Parts of the body may be seiz...

Page 9: ...as coal Keep highly flammable materials away from the machine Do not sweep any spilled fuel or similar substances 6 4 Brush setting Height setting of sweeping brush by adjusting the support wheel The bristles of the sweeping brushes should just touch the ground Turn crank to the left Sweeping brush is lowered Turn crank to the right Sweeping brush is lifted An excessively low setting results in an...

Page 10: ...afety precautions X Item 7 3 2 Check all screws for tight fitting O Check motor oil level B Check air filter B Clean or replace air filter normal use B Clean or replace air filter dusty conditions B Adjust tyre pressure O Check sweeping brushes for tapes wrapped around O Check sweeping brush height adjustment X Item 6 4 Check sweeping brush for wear O Check and adjust Bowden cables F Grease rotati...

Page 11: ...and spare parts lists are provided for download on our website www cramer eu 8 3 First action for troubleshooting Failure Error message Remedy Notes Motor does not start Low motor capacity Check throttle position START Refill tank Open fuel tap Honda motor Drain spoiled or old fuel from tank and carburettor add fresh fuel Check and clean spark plug replace if required Check air filter clean as req...

Page 12: ...at 3600 rpm 3 3 4 5 3 1 4 2 3 3 4 4 3 3 4 4 Max permanent capacity KW HP 2 4 3 3 1 9 2 6 2 1 2 8 2 1 2 8 Fuel type Regular petrol lead free Tank contents litres 0 8 0 93 0 93 0 93 Spark plug EMC Q BPR 6 ES NGK BPR 6 ES NGK BPR 6 ES NGK Motor oil type SAE 10W30 Motor oil filling quantity litres 0 44 0 50 0 50 0 50 Tyres Drive wheel Ø 300 4 00 4 Air pressure bar 1 8 Support wheel Ø 125 Wheel drive W...

Page 13: ...M 100 G complies with all relevant regulations of the above stated Directive as well as all other applicable Directives including their amendments applicable at the date of this declaration The following other EU Directives were applied EMC Directive 2004 108 EC EU Directive 2000 14 EC The following harmonized standards were applied EN 12733 2001 A1 2009 EN 349 1993 A1 2008 EN 55012 2007 A1 2009 E...

Page 14: ...ne parts separately from packaging Transport inspection Check the machine for completeness and potential damage upon delivery The machine shall be supplied to the specialist dealer in a partially assembled condition Assembly and start up have to be performed by a specialist dealer and or an expert in this field Packaging Please dispose of packaging materials separately Overview 1 Right brush 1 Rig...

Page 15: ...s fit the washer no 2 in the recess on the outside of the left brush 3 Assemble left and right brush shaft 1 Plug feather key into brush shaft groove 2 Plug brush shaft into gear boring on the left and right by using feather keys 1 Gear boring 2 Feather key 3 Brush shaft Overview 4 Brush assembly 1 Push pre assembled brushes on brush shafts 2 Push threaded rod through entire brush unit 3 Finally p...

Page 16: ...hreaded rod 3 Side cover left and right rubber Assemble side covers on the left and right As to item 3 1 Position the rubber side covers over the cover plate holes as indicated in the drawing 2 Push screws through holes from below 3 Place punched disc over screw end on the other side and secure it by a locking nut ...

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