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Please Read This Before Installing Or Operating Pump. 

This information is provided for 

SAFETY and to PREVENT 

EQUIPMENT PROBLEMS

. To help recognize this information, 

observe the following symbols:

IMPORTANT!

 Warns about hazards that can result 

in personal injury orIndicates factors concerned with 

assembly, installation, operation, or maintenance which 

could result in damage to the machine or equipment if 

ignored.

CAUTION !

 Warns about hazards that can or will cause minor 

personal injury or property damage if ignored. Used with symbols 

below.

WARNING !

  Warns about hazards that can or will cause serious 

personal injury, death, or major property damage if ignored. Used 

with symbols below.

Only  qualified  personnel  should  install,  operate  and  repair 

pump. Any  wiring  of  pumps  should  be  performed  by  a  qualified 

electrician.  

WARNING ! -

 To reduce risk of electrical shock, pumps 

and control panels must be properly grounded in 

accordance with the National Electric Code (NEC) or the 

Canadian Electrical Code (CEC) and all applicable state, 

province, local codes and ordinances. 

WARNING! -

 To reduce risk of electrical shock, always 

disconnect the pump from the power source before 

handling or servicing. Lock out power and tag.

Prevent large articles of clothing, large amounts of chemicals, 

other materials or substances such as are uncommon in domestic 

sewage from entering the system.

During power black-outs, minimize water consumption at the 

home(s) to prevent sewage from backing up into the house.

Always keep the shut-off valve completely open when system is 

in operation (unless advised otherwise by the proper authorities). 

Before removing the pump from the basin, be sure to close the 

shut-off valve. (This prevents backflow from the pressure sewer.)

Keep the control panel locked or confined to prevent unauthorized 

access to it.

If the pump is idle for long periods of time, it is advisable to start the 

pump occasionally by adding water to the basin.

CAUTION! 

Pumps build up heat and pressure 

during operation-allow time for pumps to cool 

before handling or servicing. 

WARNING!

 - 

DO NOT

 pump hazardous materials 

(flammable, caustic, etc.) unless the pump is specifically 

designed and designated to handle them.

Do not block or restrict discharge hose, as discharge hose may 

whip under pressure. 

WARNING! - DO NOT

 wear loose clothing that may 

become entangled in the impeller or other moving parts. 

WARNING! - 

Keep clear of suction and discharge 

openings.  DO  NOT  insert  fingers  in  pump  with  power 

connected.

Make sure lifting handles are securely fastened each time before 

lifting. Do not operate pump without safety devices in place. Always 

replace safety devices that have been removed during service or 

repair.

Do not exceed manufacturers recommendation for maximum 

performance, as this could cause the motor to overheat.

Secure the pump in its operating position so it can not tip over, 

fall or slide.

Cable should be protected at all times to avoid punctures, cut, 

bruises and abrasions - inspect frequently. 

Never handle connected power cords with wet hands.

To reduce risk of electrical shock, all wiring and junction 

connections should be made per the NEC or CEC and 

applicable state or province and local codes. Requirements 

may vary depending on usage and location.

Submersible Pumps are not approved for use in swimming 

pools, recreational water installations, decorative 

fountains or any installation where human contact with 

the pumped fluid is common.

Do not remove cord and strain relief. Do not connect conduit to 

pump. 

Products Returned Must Be Cleaned, Sanitized, Or 

Decontaminated As Necessary Prior To Shipment, To 

Insure That Employees Will Not Be Exposed To Health 

Hazards In Handling Said Material. All Applicable Laws 

And Regulations Shall Apply.

 

Bronze/brass and bronze/brass fitted pumps may contain 

lead levels higher than considered safe for potable water 

systems. Lead is known to cause cancer and birth 

defects or other reproductive harm. Various government 

agencies have determined that leaded copper alloys 

should not be used in potable water applications. For 

non-leaded copper alloy materials of construction, please 

contact factory. 

IMPORTANT! -

 Crane Pumps & Systems, Inc. is not responsible 

for losses, injury, or death resulting from a failure to 

observe these safety precautions, misuse or abuse of 

pumps or equipment.

SAFETY FIRST!

Hazardous fluids can 

cause fire or explo-

sions, burnes or death 

could result.

Extremely hot - Severe 

burnes can occur on contact.

Biohazard can cause 

serious personal injury.

Hazardous fluids can Hazard-

ous pressure, eruptions or ex-

plosions could cause personal 

injury or property damage.

Rotating machinery

Amputation or severe 

laceration can result.

Hazardous voltage can 

shock, burn or cause death.

Other brand and product names are trademarks or registered trademarks of their respective holders.

® Barnes is a registered trademark of Crane Pumps & Systems Inc.

4/07 

          Alteration 

Rights 

Reserved

Summary of Contents for Barnes PGPT Series

Page 1: ...t product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 140737 Rev C Series PGPT 1 HP 3450 RPM 60 Hz Patent Pending ...

Page 2: ...or other moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Do not exceed manufacturers recommendation for maximum performance as t...

Page 3: ...olids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power If electrical power service is interrupted keep water usage to a minimum Warranty Your grinder...

Page 4: ...rbide Stationary Face Silicon Carbide Elastomer Buna N Hardware 300 Series Stainless Steel CORD ENTRY 20ft 6m Cord with Plug Custom Molded Quick Connect for Sealing with Strain Relief CORD 14 3 CSA UL Approved SOW SPEED 3450 RPM 60Hz UPPER BEARING Design Single Row Oil Lubricated Load Radial LOWER BEARING Design Single Row Oil Lubricated Load Radial Thrust MOTOR Design NEMA L Oil Filled Squirrel C...

Page 5: ...PGPT Models 1 1 240 15 AMP FIGURE 1 The nameplate is located on top of the pump This contains the pumps part number horsepower voltage phase and serial number as well as other information The start up form located in the back of this manual contains a place to record this data The information should be recorded now so the pump does not have to be pulled again later The start up form can be left in...

Page 6: ...es Service Center check your Barnes representative INSTALLATION Location The pump is designed to fit into your basin by being mounted on a pump base THIS PUMP MUST BE INSTALLED WITH A MINIMUM OF 75MM AND A MAXIMUM OF 115MM OF CLEARANCE UNDER THE PUMP FOR THE ENTRANCE OF SEWAGE SOLIDS Discharge Assemble discharge piping or hose assembly whichever is required by your application to the pump Discharg...

Page 7: ...ied electrician for proper wire size CABLE CONNECTIONS Pump Cable Insert female end of cable plug into housing bore aligning alignment mark with hole in terminal block see Figures 4 5 Tighten bolts on compression flange until flush with motor housing FIGURE 4 PUMP CABLE ...

Page 8: ...8 FIGURE 5 WIRING DIAGRAM ...

Page 9: ...pen valve 8 Check cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate leakage 12 Check pump tempe...

Page 10: ... THREAD LOCKER P N 030237 TORQUE TO 11 0 FT LBS USE THREAD LOCKER P N 030237 TORQUE TO 11 0 FT LBS USE THREAD LOCKER P N 030237 HAND TIGHTEN P N 030237 2 3 4 5 6 6 5 4 3 2 OWNED EXCLUSIVELY LUDES BUT US NOT E USED AS A RECORD MATION PURPOSES HE MANUFACTURE OF HAN CRANE PUMPS THIS DRAWING IS APPROVED FOR UNCONTROLLED DISTRIBUTION AS A RESULT OF CRANE PUMPS SYSTEMS INC CONSTANT PRODUCT IMPROVEMENT P...

Page 11: ...Buna 23 8 001628 Screw U Drive 4 187 28 1 N A Warning Plate 29 1 N A Name Plate 30 1 136188A Motor 230V 60Hz 3450 CSCR 31 1 116442 Ring Snap 5100 87 33 1 111131 Seal Mech 875 C CE B 34 A R 137023 001 137023 003 137023 005 137023 010 137023 020 Shim 0 001 Shim 0 003 Shim 0 005 Shim 0 010 Shim 0 020 35 1 085326 Ring Retain 5100 66 36 1 137077 Screw FLHD 5 16 18 88 37 16 026322 Washer Lock 5 16 38 14...

Page 12: ...Notes ...

Page 13: ... between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND PUBLISHED INDUSTRY INFORMATION SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF SATISFACTORY PERF...

Page 14: ...Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Page 15: ...__ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid le...

Page 16: ...controls installed away from turbulence YES___ NO___ Is level control operating properly YES___ NO___ Is pump fully submerged during operation YES___ NO___ Follow up Corrective Action Required YES___ NO___ Additional Comments ____________________________________________________________________________ ____________________________________________________________________________ ____________________...

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