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Congratulations on your purchase of a Barnes PGPT 

Grinder Pump. With proper care and by following 

a few simple guidelines your grinder pump will 

give you many years of dependable service. 

Use and Care

The Barnes PGPT Grinder Pump station is 

designed to handle routine, domestic sewage. 

Solid waste materials should be thrown in the 

trash. While your station is capable of accepting 

and pumping a wide range of materials, 

regulatory agencies advise that the following 

items should not be introduced into any sewer 

either directly or through a kitchen waste 

disposal:

• Glass

• Metal

• Diapers

• Socks, rags,cloth, or sanitary wipes

• Plastic objects (e.g., toys, utensils, etc.)

• Sanitary napkins or tampons

In addition you must 

NEVER

 introduce into any 

sewer:

• Explosives

• Flammable Material

• Lubricating Oil and/or Grease

• Strong Chemicals

• Gasoline

General Information

Your home wastewater disposal service is 

part of a low pressure sewer system. The key 

element in this system is the grinder pump 

station. The basin collects all wastewater from 

the house. The solids in the sewage are then 

ground to a small size suitable for pumping in 

the slurry.

The  grinder  pump  generates  sufficient 

pressure to pump this slurry from your home  

to the wastewater plant.

Power Failure

Your grinder pump cannot dispose of 

wastewater or provide an alarm signal without 

electrical power. If electrical power service is 

interrupted, keep water usage to a minimum.

Warranty

Your grinder pump is furnished with a warranty 

against defects in material or workmanship. 

A properly completed Start-Up/Warranty 

Registration form must be on file at the Barnes 

factory in order to activate your warranty. 

In addition your pump must be installed in 

accordance with the installation instructions.

If you have a claim under the provisions of the 

warranty, contact your local Barnes Distributor.

When contacting your representative for service, 

please include your station serial number, 

pump model number, and pump serial number. 

For future reference, record the following 

information:

Station Serial No:  ______________________

Pump Model No:   ______________________

Pump Serial No:   _______________________

Local Distributor:  _______________________

Distributor Telephone: ___________________

Submersible Centrifugal Grinder Pump

USER GUIDE

Summary of Contents for Barnes PGPT Series

Page 1: ...t product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 140737 Rev C Series PGPT 1 HP 3450 RPM 60 Hz Patent Pending ...

Page 2: ...or other moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Do not exceed manufacturers recommendation for maximum performance as t...

Page 3: ...olids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power If electrical power service is interrupted keep water usage to a minimum Warranty Your grinder...

Page 4: ...rbide Stationary Face Silicon Carbide Elastomer Buna N Hardware 300 Series Stainless Steel CORD ENTRY 20ft 6m Cord with Plug Custom Molded Quick Connect for Sealing with Strain Relief CORD 14 3 CSA UL Approved SOW SPEED 3450 RPM 60Hz UPPER BEARING Design Single Row Oil Lubricated Load Radial LOWER BEARING Design Single Row Oil Lubricated Load Radial Thrust MOTOR Design NEMA L Oil Filled Squirrel C...

Page 5: ...PGPT Models 1 1 240 15 AMP FIGURE 1 The nameplate is located on top of the pump This contains the pumps part number horsepower voltage phase and serial number as well as other information The start up form located in the back of this manual contains a place to record this data The information should be recorded now so the pump does not have to be pulled again later The start up form can be left in...

Page 6: ...es Service Center check your Barnes representative INSTALLATION Location The pump is designed to fit into your basin by being mounted on a pump base THIS PUMP MUST BE INSTALLED WITH A MINIMUM OF 75MM AND A MAXIMUM OF 115MM OF CLEARANCE UNDER THE PUMP FOR THE ENTRANCE OF SEWAGE SOLIDS Discharge Assemble discharge piping or hose assembly whichever is required by your application to the pump Discharg...

Page 7: ...ied electrician for proper wire size CABLE CONNECTIONS Pump Cable Insert female end of cable plug into housing bore aligning alignment mark with hole in terminal block see Figures 4 5 Tighten bolts on compression flange until flush with motor housing FIGURE 4 PUMP CABLE ...

Page 8: ...8 FIGURE 5 WIRING DIAGRAM ...

Page 9: ...pen valve 8 Check cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate leakage 12 Check pump tempe...

Page 10: ... THREAD LOCKER P N 030237 TORQUE TO 11 0 FT LBS USE THREAD LOCKER P N 030237 TORQUE TO 11 0 FT LBS USE THREAD LOCKER P N 030237 HAND TIGHTEN P N 030237 2 3 4 5 6 6 5 4 3 2 OWNED EXCLUSIVELY LUDES BUT US NOT E USED AS A RECORD MATION PURPOSES HE MANUFACTURE OF HAN CRANE PUMPS THIS DRAWING IS APPROVED FOR UNCONTROLLED DISTRIBUTION AS A RESULT OF CRANE PUMPS SYSTEMS INC CONSTANT PRODUCT IMPROVEMENT P...

Page 11: ...Buna 23 8 001628 Screw U Drive 4 187 28 1 N A Warning Plate 29 1 N A Name Plate 30 1 136188A Motor 230V 60Hz 3450 CSCR 31 1 116442 Ring Snap 5100 87 33 1 111131 Seal Mech 875 C CE B 34 A R 137023 001 137023 003 137023 005 137023 010 137023 020 Shim 0 001 Shim 0 003 Shim 0 005 Shim 0 010 Shim 0 020 35 1 085326 Ring Retain 5100 66 36 1 137077 Screw FLHD 5 16 18 88 37 16 026322 Washer Lock 5 16 38 14...

Page 12: ...Notes ...

Page 13: ... between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND PUBLISHED INDUSTRY INFORMATION SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF SATISFACTORY PERF...

Page 14: ...Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Page 15: ...__ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid le...

Page 16: ...controls installed away from turbulence YES___ NO___ Is level control operating properly YES___ NO___ Is pump fully submerged during operation YES___ NO___ Follow up Corrective Action Required YES___ NO___ Additional Comments ____________________________________________________________________________ ____________________________________________________________________________ ____________________...

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