Crane 147, Operation And Maintenance Manual

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Page 2: ...zation to incur such expense has been given in writing by National Vendors prior to incurring such expense This warranty is in lieu of all other warranties expressed or implied including without limitation warranties of merchantability and all other obligations or liabilities on National Vendors part and National Vendors neither assumes nor authorizes any person to assume for it any other obligati...

Page 3: ...he Optional Base Plate Turning the Merchandiser ON and OFF MECHANICAL SET UP Directory of Set Up Procedures Set Up of Coin Mechanism Set Up of Snack Trays Set Up of Candy Trays Set Up of Gum Mint Dispenser PROGRAMMING THE CONTROL SYSTEM Programming Directory Introduction To Programming Programming Matrix Advanced Programming Techniques Programming Procedures OPERATIONAL READINESS CHECK Overview Fi...

Page 4: ...iser on location INSTALLATION OF THE MERCHANDISER I l Identification and location of major assemblies and components I 2 Electrical service requirements I 3 Moving the merchandiser through a narrow opening I 4 Positioning and leveling the merchandiser I 5 Mounting the optional base plate I 6 Turning the merchandiser ON and OFF Exit ...

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Page 7: ...NOT MET Voltage Check When placed across the HOT and NEUTRAL terminals a volt ohmmeter should indicate 110 130 volts ac Polarity Check Noise When placed across the HOT and GROUND terminals a volt ohmmeter should indicate 110 130 volts ac Potential Check When placed across the NEUTRAL and GROUND terminals a volt ohmmeter should indicate o volts ac A reading of greater than 1 5 2 0 volts ac could re...

Page 8: ...m the mershandiser REMOVING THE DOOR CHECK Figure B Remove the nut and bolt that secure the Door Check to the Door Check Plate Pull the Door Check fully forward lift upward and pull the short end of the Check from the Door Check Plate and Spring Assembly REMOVING THE BOTTOM EXTENSION Figure C Remove the two screws that secure each end of the extension to the sides of the cabinet Model 147 Remove t...

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Page 10: ...A level merchandiser is less likely to tip over and cause a personal injury Level the merchandiser from right to left and from front to back Use a spirit level while leveling the merchandiser See Figure A If this merchandiser will be part of a group of machines it should also be leveled in reference to the other machines CAUTION H a v e a n a s s i s t a n t h o l d t h e m e r c h a n d i s e r w...

Page 11: ...bly Use two of the self tapping hex head screws to secure the assembly to the cabinet extension Use two of the hex head screws to secure a Base Plate Bracket Spacer and a Base Plate Bracket at each of the remaining pairs of holes HAVE YOU REMOVED CONTINUE WITH PROCEDURE THE LOWER CABINET 4 FOR MOVING THROUGH A D 1 3 EXTENSION NARROW DOORUAY A 4 MOUNT THE BASE PLATE AND SLIDES SUPPLEMENT A 2 Exit ...

Page 12: ... long arms of the slides into the base plate brackets Insert and secure a cotter pin through the hole in the back end of each of the slides Push the base plate toward the merchandiser cabinet The front tab of the base plate bracket should seat in the notch in the long arm of the slide BASE PLATE 1 9 COTTER w LOWER CABINET EXTENSION BRACKET SPACER ASSEMBLY SUPPORT ASSEMBLY SUPPLEMENT A Z Exit ...

Page 13: ...ess when the tray has been removed ON OFF NOTE The Tray List feature P4 9 is set at the factory to list the trays that were installed at the time of shipping If any trays are not locked in place and do notmakegood electrical contact the display will alternate between ID TRAY UNLATCHED when the door is closed You will hear a beeping sound This condition will continue for one minute The normal stand...

Page 14: ...iral coupler Returning a tray to the merchandiser Disconnecting and connecting a motor harness Installing a spiral motor Adjusting the merchandiser to vewnd taller products Installing adjusting and removing a product spacer Loading a tray with product Returning a tray to the vending position after loading the tray Installing and adjusting price labels Installing selection ID labels GUM MINT DISPEN...

Page 15: ...ter switch SETTING THE QUARTER SWITCH HIGH Will accept 1 00 bills equal in value to first whole dollar above highest vend price LOADING THE COIN MECHANISM Open the Cabinet Door Open the Monetary Door Insert coins one at a time until each of the coin tubes has been filled Inspect the tubes for shingled coins and correct if necessary Exit ...

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Page 17: ...u hear and feel the rear rollers of the Tray drop into a cut out in the top of the Guide Rail Continue pulling the Tray forward for another inch You will then be able to tilt the Tray downward into the loading position as shown in Figure S lb Figure S la When the Cabinet Door is not fully open the bottom tray will rest on the Delivery Pan Assembly Handle the Tray with care to avoid scratching the ...

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Page 19: ...gure S 3a igure S 3a Lift up on the tray should be needed and slide it toward the back No more than an inch The tab near the back of the tray should align with the cut out in the top of the guide rail See Figure S 3b Lift the tray clear of the guide rail and out of the merchandiser When the cabinet door is not fully open exercise extra care in removing the bottom tray Failure to do so may result i...

Page 20: ... Push the Column Divider toward the back of the Tray See Figure S 4a igure S 4a Lift the Column Divider clear of the Tray See Figure S 4b Figure S 4b Exit ...

Page 21: ...t capacities Four of these are standard and three are options ITEM CAPACITY OF SPIRAL 11 Standard 13 Standard 15 Standard 20 Standard 25 Optional 30 optional 38 Optional I PART NUMBER I CLOCKWISE RH 1477027 1477033 1477039 1477045 1477051 1477057 1477063 COUNTERCLOCKWISE LH 1477024 1477030 1477036 1477042 1477048 1477054 1477060 Exit ...

Page 22: ...nt of the spiral Lower the spiral into the tray column and insert the end of the spiral into the spiral coupler Release the retaining clip SHOULD I USE A CLOCKWISE OR A COUNTERCLOCKWISE SPIRAL The type of spiral used is determined by the column position it will occupy in the tray Refer to Figure S 5a and Table S 5a to find the correct spiral type J L a0 Al A2 A3 A4 A5 A6 A A8 A9 L r L 1 Table S 5a...

Page 23: ...REMOVING A SPIRAL COUPLER Pinch together the prongs on the end of the Spiral Coupler Pull the Coupler forward igure S 6a Exit ...

Page 24: ...e s 11 Remove the Spiral See S 5 Remove the Spiral Coupler See S 6 Lift the Motor clear of the Tray Assembly INSTALLING A SPIRAL BEARING See Figure S 7a Put Gear in position if required in this set up See S 8 Install the Spiral Coupler See S 9 igure S 7a Exit ...

Page 25: ... between the back of the Tray and the Spiral Coupler HOW IS THE GEAR ORIENTED See Figures S 8a and S 8b There are two possible orientations for the Gear ORIENTATION 1 igure S 8a ORIENTATION 2 igure S 8b There are two rules to follow when orienting Gears RULE 1 The Gears for selections next to each other cannot use the same orientation RULE 2 All Gears for a single selection must use the same orien...

Page 26: ...R See Figure S 9a Hold Motor in place and push Spiral Coupler through the Motor Gear Box until it licks into position Figure S 9a Hold the WHEN USED WITH A COUPLER BEARING See Figure S 9b Coupler Bearing in place and push the Spiral Coupler through the Bearing until the Couple locks into position L Figure S 9b Exit ...

Page 27: ...ay 1 Insert the tray so that the tray rollers pass over the tray guide rollers 4 Hold the tray up while pushing it toward the rear Stop when the tab on the tray aligns with the opening in the tray guide 2 Bring the tray roller to rest on the tray guide 5 Lower the tray until it rests on the tray guide roller Push the tray in all the way 6 The tray retaining clip will fall into the locking position...

Page 28: ... t b r e a k a g e o f t h e C i r c u i t B o a r d DISCONNECTING A MOTOR HARNESS Pull the harness connector away from the circuit board Tuck the unused part of the Harness out of the way in the trough at the back of the Tray CONNECTING A MOTOR HARNESS Locate the harness connector for the tray position of interest Push the harness connector over the header pins on the Motor Circuit Board Exit ...

Page 29: ...t the Motor clear of the Tray INSTALLING A SPIRAL MOTOR See Figure S 12a Place the Tray in the loading position See S l Place the Motor in the correct position at the rear of the Tray Place a Gear in position if required by this set up See S 8 Install a Spiral Coupler See S 9 The Spiral Coupler holds the motor in place Figure S 12a Connect the Motor Harness See s 11 Exit ...

Page 30: ...oth of these trays The Trays can be relocated as follows 6 TRAY CONFIGURATION TRAY A B C D E F BOTTOM POSSIBLE 1 2 3 3 3 3 POSITIONS When relocating Trays the following rules apply NEU POSITION OF TRAY ALLOWABLE POSITIONS BEING MOVED FOR TRAY ABOVE UPPER MIDDLE UPPER MIDDLE UPPER MIDDLE LOUER LOUER LOWER UPPER MIDDLE LOVER ALLOWABLE POSITIONS FOR TRAY BELOW UPPER MIDDLE LOUER UPPER MIDDLE LOWER MI...

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Page 32: ... tabs into the Channel slots See Figure S 13b Tap down on the Guide Rail to seat the tabs in the Channel slots Replace the screw that secures the Guide Rail to the Front Guide Mounting Channel See Figure S 13a Repeat Steps 2 8 for the Right Guide Rail Disconnect the Harness from the Receptacle Block See Figure S 13a Press the balde of a slotted head screw driver between one of the Receptacle Block...

Page 33: ...14 Push the tabs of the Receptacle Block into the slots in the 15 Reconnect the Harness to the Receptacle Block 16 Return the Tray to the Merchandiser See s 10 Channel I Figure S 13b I Figure S 13c Exit ...

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Page 35: ...igure S 14a Figure S 14a ADJUSTING A PRODUCT SPACER With product loaded in Tray rotate the Product Spacer up or down to keep the product upright See Figure S 14b I Figure S 14b REMOVING A PRODUCT SPACER Pull the mounting pins of the Product Spacer from the Column Divider See Figure S 14c Figure S 14c Exit ...

Page 36: ...o e m p t y p o s i t i o n s b e t w e e n p r o d u c t s i n e a c h S p i r a l DO NOT force the product into the Spiral If the product is too tight SPECIAL CONSIDERATIONS Bagged Products Thin Packages KitKat or too loose change the spiral size See s 12 position package upright then push tops slightly toward the rear of the Tray position package upright the two right most candy columns are des...

Page 37: ...til it is parallel to the floor See Figure S 16a Figure S 16a Push the Tray toward the back of the cabinet The connector on the back of the Tray mates with the Receptacle Block The retaining clips on the sides of the Tray lock into position Figure S 16b Exit ...

Page 38: ...nts of 05 I Figure S 17a INSTALLING PRICE LABELS There are three pairs of slots in the front of the Tray for each position Insert the dollar roll in the left most pair of slots if the price i or more See Figure S 17b Insert the cents roll in the center pair of slots See Figure S 17b column s 1 00 The low number end of the roll goes in the top slot and the high number end of the roll goes in the bo...

Page 39: ...s within the following range Minumum Price OO Maximum Price 12 95 Increment 05 Use your thumb to move each price roll up or down as needed to set the desired price See Figure S 17c You will see the word STOP near either end of the roll I Figure S 17c Exit ...

Page 40: ...al See Figure S 18a Figure S 18a INSTALLATION OF SELECTION ID NUMBERS The price label should be installed first Press the two long edges of the label together Snap the label into position on the front of the Tray See Figure S 18b Figure S 18b WHICH LABEL GOES WITH WHICH SELECTION TOP TRAY BOTTOM TRAY MOTOR POSITION Exit ...

Page 41: ...A BASIC CANDY TRAY LABEL TO USE EXAMPLE OF A COUPLED CANDY TRAY A0 A2 A4 A6 A8 When motor positions have been coupled together the SMALLEST EVEN NUMBERED position within the group will be the selection ID Number that you should use for this selection Exit ...

Page 42: ...CE GUM MINT DISPENSER IN THE LOADING POSITION REMOVE OR INSTALL COLUMN REDUCERS IN THE T W O LEFT COLUMNS AS NEEDED LOAD THE GUM MINT DISPENSER RETURN GUM MINT D I S P E N S E R T O T H E VENDING POSITION ATTACH THE PRODUCT PRICE LABELS I c Exit ...

Page 43: ...e right side of the door The loop is mounted on the right side of the Gum 81 Mint assembly Use the loop as a handle and raise the Gum Mint magazine with your left hand Use your right hand to move the free end of the hook so it catches the loop This will hold the magazine while you are loading it with product See Figure S 30b below The lid of the Gum Mint assembly is held closed by two magnets Pivo...

Page 44: ...emoved the 3 7 8 inches TO REMOVE A COLUMN REDUCER Pull the reducer away from the cabinet door to disengage the locking tabs Lift up to remove the reducer from the Gum Mint Assembly TO INSTALL A COLUMN REDUCER Place the reducer on the Gum Mint Dispenser so the locking tabs are in the slots Push the reducer toward the cabinet door to lock the reducer in position width of the column will be igure S ...

Page 45: ...her and lock the front glide into position 2 L o a d the product Push product forward Be sure last item is completely under the product retaining lip CAUTION K e e p y o u r h a n d o n t h e p r o d u c t p u s h e r u n t i l i t c o m e s t o r e s t b e h i n d t h e l a s t i t e m i n t h e c o l u m n F a i l u r e t o d o s o m a y r e s u l t i n d a m a g e t o t h e d i s p e n s e r d ...

Page 46: ...ur hands must be in the position shown in Figure S 33a In addition continue to hold the magazine assembly until it has been fully lowered You may be injured if you do not follow this procedure On version number 2 hold the loop on the right side of the magazine with your left hand Release the hook with your right hand and lower the magazine Continue to hold the loop until the magazine has been full...

Page 47: ... door A set of self adhesive price labels are in the plastic bag that contained this manual Stick the desired price label next to the column ID number as shown in Figure S 34a Peel the old price label off when you want to change the price for a selection igure S 34a Exit ...

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Page 49: ...help you program the merchandiser to vend products and collect data The SNACK CENTER is a very versatile merchandiser The programming procedures in this manual can help you take advantage of all that the SNACK CENTER has to offer THESE PROGRAMMING INSTRUCTIONS ARE FOR USE WITH SOFTWARE VERSION 10AA5 Exit ...

Page 50: ...NG METHOD 1 Look in the Programming Directory for the task you want to complete The Programming Directory is in the center of this section 2 The Procedure Number is your key to locating the procedure that will enable you to complete your task 3 Locate the indicated procedure A collection of Programming Procedures is at the end of this section 4 Complete the sequence of steps given in the procedure...

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