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Please Read This Before Installing Or Operating Pump. 
This information is provided for 

SAFETY and to PREVENT 

EQUIPMENT PROBLEMS

. To help recognize this information, 

observe the following symbols:

IMPORTANT!

 Warns about hazards that can result 

in personal injury orIndicates factors concerned with 
assembly, installation, operation, or maintenance which 
could result in damage to the machine or equipment if 

ignored.

CAUTION !

 Warns about hazards that can or will cause minor 

personal injury or property damage if ignored. Used with symbols 
below.

WARNING !

  Warns about hazards that can or will cause serious 

personal injury, death, or major property damage if ignored. Used 
with symbols below.

Only qualifi ed personnel should install, operate and repair pump. 
Any wiring of pumps should be performed by a qualifi ed electrician.  

WARNING! -

 To reduce risk of electrical shock, pumps and 

control panels must be properly grounded in accordance 
with the National Electric Code (NEC) or the Canadian 
Electrical Code (CEC) and all applicable state, province, 
local codes and ordinances. 

WARNING! -

 To reduce risk of electrical shock, always 

disconnect the pump from the power source before 
handling or servicing. Lock out power and tag.

Prevent large articles of clothing, large amounts of chemicals, other 
materials or substances such as are uncommon in domestic sewage 
from entering the system.

Minimize the amount of cooking grease entering the system.

DO NOT

 leave pump cover off the basin, except while servicing, 

to prevent entrance of foreign materials such as rocks, metal, soil, 
animals or humans.

Prevent infi ltration or direct fl ow of rain or run-off water into the pump 
basin to minimize pump cycling. This will prevent overloading the 
treatment facility, and will facilitate swift transportation of sewage.

During power black-outs, minimize water consumption at the 
home(s) to prevent sewage from backing up into the house.

Keep the control panel locked or confi ned to prevent unauthorized 
access to it.

If the pump is idle for long periods of time, it is advisable to start the 
pump occasionally by adding water to the basin.

Always keep the shut-off valve completely open when system is 
in operation (unless advised otherwise by the proper authorities). 
Before removing the pump from the basin, be sure to close the shut-
off valve. (This prevents backfl ow from the pressure sewer.)

CAUTION! 

Pumps build up heat and pressure 

during operation-allow time for pumps to cool 
before handling or servicing. 

WARNING!

 - 

DO NOT

 pump hazardous materials 

(fl ammable, caustic, etc.) unless the pump is specifi cally 
designed and designated to handle them.

WARNING! - DO NOT

 wear loose clothing that may 

become entangled in the impeller or other moving parts. 

WARNING! - 

Keep clear of suction and discharge 

openings. 

DO NOT

 insert fi ngers in pump with power 

connected.

Always wear appropriate safety gear, such as safety 
glasses, when working on pump or piping.

Make sure lifting handles are securely fastened each time before 
lifting. Do not operate pump without safety devices in place. Always 
replace safety devices that have been removed during service or 
repair.

Do not exceed manufacturers recommendation for maximum 
performance, as this could cause the motor to overheat.

Cable should be protected at all times to avoid punctures, 
cut, bruises and abrasions - inspect frequently. 

Never handle connected power cords with wet hands.

To reduce risk of electrical shock, all wiring and junction 
connections should be made per the NEC or CEC and 
applicable state or province and local codes. Requirements 
may vary depending on usage and location.

Do not remove cord and strain relief. Do not connect 
conduit to pump. 

Products Returned Must Be Cleaned, Sanitized, Or 
Decontaminated As Necessary Prior To Shipment, To 
Insure That Employees Will Not Be Exposed To Health 
Hazards In Handling Said Material. All Applicable Laws 
And Regulations Shall Apply.

 

Bronze/brass and bronze/brass fi tted pumps may contain 
lead levels higher than considered safe for potable 
water systems. Lead is known to cause cancer and birth 
defects or other reproductive harm. Various government 
agencies have determined that leaded copper alloys 
should not be used in potable water applications. For 
non-leaded copper alloy materials of construction, please 
contact factory. 

IMPORTANT! -

 Crane Pumps & Systems, Inc. is not 

responsible for losses, injury, or death resulting from a 
failure to observe these safety precautions, misuse or 
abuse of pumps or equipment.

SAFETY FIRST!

Hazardous fl uids can 
cause fi re or explo-
sions, burnes or death 
could result.

Extremely hot - Severe 
burnes can occur on contact.

Biohazard can cause 
serious personal injury.

Hazardous fl uids can Hazard-
ous pressure, eruptions or ex-
plosions could cause personal 
injury or property damage.

Rotating machinery
Amputation or severe 
laceration can result.

Hazardous voltage can shock, 
burn or cause death.

Other brand and product names are trademarks or registered trademarks of their respective holders.
® Barnes is a registered trademark of Crane Pumps & Systems Inc.
1/2005, 

8/05, 

12/05, 

1/06, 

9/06        Alteration 

Rights 

Reserved

Summary of Contents for Barnes PS Omni Grind Plus OGP2022CO Series

Page 1: ...without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 118951 Rev J Series OGP2022CO 2 HP 3450 RPM 60 Hz Fits into E One 200 2000 Series Basin This product may be covered by one or more of the following patents and other patent s pending US P...

Page 2: ... trademark of Crane Pumps Systems Inc Crane Pumps Systems Inc 2003 2 2006 9 06 Alteration Rights Reserved TABLE OF CONTENT SAFETY FIRST 3 USER GUIDE 4 SPECIFICATIONS 5 INSTALLATION 6 13 ELECTRICAL CONNECTIONS 7 EXPLODED VIEW FIG 10 14 PARTS LIST 15 WARRRANTY 17 REGISTRATION 18 RETURNED GOODS POLICY 18 START UP REPORT 19 20 ...

Page 3: ...before handling or servicing WARNING DO NOT pump hazardous materials flammable caustic etc unless the pump is specifically designed and designated to handle them WARNING DO NOT wear loose clothing that may become entangled in the impeller or other moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Always wear appropriate safety gear...

Page 4: ...is the Barnes UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical ...

Page 5: ...Buna N Hardware 300 series stainless steel CORD ENTRY 15 Ft 4 5M Cord Custom Molded Quick Connected for sealing and strain relief CORD CSA UL Approved 12 5 Type SOW SPEED 3450 RPM 60Hz UPPER BEARING Design Single Row Angular Contact Ball Lubrication Oil Load Radial Thrust LOWER BEARING Design Single Row Angular Contact Ball Lubrication Oil Load Radia Thrust MOTOR Design NEMA L Oil Filled Squirrel ...

Page 6: ... elements rain snow wind blown dust etc and whose temperature can be maintained between 40 deg F and 120 deg F If extended high humidity is expected to be a problem all exposed parts should be inspected before storage and all surfaces that have the paint scratched damaged or worn should be recoated with a air dry enamel paint All surfaces should then be sprayed with a rust inhibiting oil Pump shou...

Page 7: ...off if the windings become too hot or the load current becomes too high It will then automatically reset and start the pump after the motor cools to a safe temperature In the event of an overload the source of this condition should be determined and rectified immediately DO NOT LET THE PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION OCCURS Wire Size If additional cable is required consult a qualified e...

Page 8: ...d to mount cord flange to pump Fig 2 previous page Install level control mounting bracket to level control with bolt used to mount cord flange to level control Bowline knot lifting device rope to level control bracket See Bowline knot detail Fig 4 previous page Install level control cord to pump routing cord thru same hole in Support Plate as Pump cord FIGURE 5 ...

Page 9: ...to O Ring on discharge pipe Be sure both discharge piping assemblies are fully engaged Next lower level control into basin with lifting rope aligning level control as shown Hang coil tie cords and ropes from existing hooks in tank Use zip ties provided as needed After unit and level control is lowered the valve handle will slide over piping assembly as shown FIGURE 6 ...

Page 10: ...aker to control panel Ordered separately Rewire existing power supplied to control panel if required WIRE FEEDING THE PANEL NEEDS TO BE AT LEAST 12 GAUGE MAY NEED TO BE LARGER DEPENDING UPON LENGTH OF RUN CONSULT QUALIFIED ELECTRICIAN FOR PROPER APPLICATION Optional Cicuit Breakers Ordered Separately PART NO DESCRIPTION 113291B 20 AMP GE THQP Snap in Breaker 105476 20 AMP DIN Rail Breaker ...

Page 11: ...11 FIGURE 8 ...

Page 12: ...12 FIGURE 9 Wiring for units not supplied with Factory Installed EQD ...

Page 13: ...13 Wiring for Optional Remote Alarm Light ...

Page 14: ...14 FIGURE 10 ...

Page 15: ...l 093973 099286 Rope 1 2 Dia x 120 Lg Rope 1 2 Dia x 204 Lg 19 3 118954 Clip Retaining 20 1 118891 Support Bracket ESPS Switch 22 1 118817 Plate Support Mount Plate ITEM QTY PART NO DESCRITION 23 1 115664 Rope 1 4 x 15Ft 1 111912 Cord Grip 75 250 375 25 1 113291B Circuit Breaker 20 AMP GE THQP Snap in Breaker 105476 Circuit Breaker 20 AMP DIN Rail Breaker 29 1 See Chart Cord Set 12 5 Pump Power 33...

Page 16: ...Notes ...

Page 17: ...formance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATI...

Page 18: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Page 19: ...__ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid le...

Page 20: ...s installed away from turbulence YES___ NO___ Is level control operating properly YES___ NO___ Is pump fully submerged during operation YES___ NO___ Follow up Corrective Action Required YES___ NO___ Additional Comments ____________________________________________________________________________ ____________________________________________________________________________ ___________________________...

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