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it must be replaced with a power supply cord of the 
same type, size and specification as originally 
provided with the machine. 

 DO

 

NOT USE THE 

VENDING MACHINE UNTIL THE WORN OR 
DAMAGED CORD IS REPLACED. 

  

 

FAILURE TO COMPLY WITH 
THESE INSTRUCTIONS MAY 
SUBJECT THE USER TO THE RISK 
OF INJURY OR ELECTRICAL 
SHOCK WHICH CAN BE SERIOUS 
OR FATAL.  PERIODICALLY 
INSPECT THE POWER SUPPLY 
CORD FOR DAMAGE.  IF THE 
CORD BECOMES DAMAGED IT 
MUST BE REPLACED WITH THE 
SAME SIZE AND TYPE CORD.  
CONTACT DIXIE-NARCO FOR 
ASSISTANCE. 

INSTALLATION AND SETUP 
INSTRUCTIONS 

SERVICE NOTE 

Battery Backup 

The battery backup is used to maintain the date and 
time in case of power interruptions, or any time the 
main power is off.  When the vender is shipped, the 
battery is connected and memory is being 
maintained.  If the vender is to be stored for long 
periods of time, disconnecting the battery is 
recommended.  The following steps will guide you 
through this procedure. 
 

 

Open the service door, turn the main power 
switch to the off position or unplug the main 
power harness located on the front of the 
power box. 

  Locate the control board mounted on the 

rear wall. 

 

Remove the battery from its holder (B1). 

PLACING THE VENDER ON 
LOCATION 

!! CAUTION !!

 

 

DO NOT TRANSPORT THE 
VENDER TO OR FROM THE 
LOCATION LOADED WITH 
PRODUCT OR DAMAGE TO THE 
VENDER MAY RESULT.   

 

The vender is intended for 

INDOOR USE ONLY.  

It 

should be kept out of direct sunlight and away form 
any heat source.  This machine is not suitable for 
installation in an area where a water jet or hose and 
nozzle may be used.  The vender must be on a 

solid, flat and level surface.  Ensure the flooring can 
bear the weight load of a fully loaded vender 
(approximately

 

1109

 

lbs. or 413kg).  The vender 

must be positioned close enough to an electrical 
outlet so that an extension cord is not required.  If 
the machine will be subject to user misuse or 
vandalism, it is recommended that the vender be 
secured to the floor or wall as described in Dixie-
Narco Technical Bulletin 344.  Due to the large size 
and weight of the Vender, never attempt to move the 
Vender with a Hand Truck or Stair Climber.  Use a 
pallet jack or Vender/Cooler Dollies at all times when 
moving the Vender.  The vender should never be 
slid or pushed in place.  Never side load the leveling 
legs; doing so will cause damage to the legs.  Do not 
transport the vender to or from customer locations 
loaded with product, as damage may result due to 
excessive weight.  Call the Dixie-Narco Technical 
Service Department or your Dixie-Narco 
Representative for assistance. 
 

ACCEPTABLE AMBIENT OPERATING 
TEMPERATURE RANGE.   

Generic and Pepsi BevMax 3 5800-4 equipment 
manufactured by Dixie-Narco is designed to work 
properly in a temperature range of 23

°

C to 32

°

(75

°

F to 90

°

F) in still air (65% R.H. non-condensing). 

 

 

LEVEL THE VENDER 

Adjust the front leveling legs, ensuring that an even 
gap exists between the glass door and the top 
security angle and receiver box, and then level the 
cabinet front to rear.  A carpenter’s level will help 
verify that the vender is level.  Leveling legs are 
adjusted using a wrench or socket 1 ½” in size.  If 
the vender is to be used in a bank of equipment, 
check the top and sides for proper alignment.  If you 
are unable to properly level the vender, select an 
alternate location.  NEVER PLACE OBJECTS 
UNDER THE LEVELING LEGS OF THE VENDER 

DANGER

 

THE VENDER MUST BE 
PROPERLY LOCATED AND 
LEVELED.  IF THE MACHINE WILL 
BE SUBJECT TO USER MISUSE 
OR VANDALISM IT IS 
RECOMMENDED THAT THE 
VENDER BE SECURED TO THE 
FLOOR OR WALL AS DESCRIBED 
IN DIXIE-NARCO TECHNICAL 
BULLETIN 344 TO MINIMIZE THE 
RISK OF INJURY OR DEATH 
FROM TIPPING.  CALL THE DIXIE-
NARCO TECHNICAL SERVICE 
DEPARTMENT OR YOUR DIXIE-
NARCO REPRESENTATIVE FOR 
ASSISTANCE. 

Summary of Contents for Dixie-Narco DN5800-4

Page 1: ...assfront BevMax 3 5800 4 Vender Model DN5800 4 Production Run 8882AH Higher Manufactured by Dixie Narco Inc P O Drawer 719 Williston SC 29853 0719 803 266 5001 fax 803 266 5049 Visit us on the web www dixienarco com 803 904 630 01 ...

Page 2: ...HARACTERISTICS DN5800 4 HEIGHT 72 1828 8 mm WIDTH 47 1193 8 mm DEPTH CABINET 32 812 8 mm DEPTH WITH SERVICE DOOR 33 5 850 9 mm BASE 3 5 88 9 mm SHIPPING WEIGHT 764 lbs 346kg Glass door is 37 5 876 3 mm wide 68 1727 2 mm high RECEIVING INSPECTION DO NOT STORE THE VENDER OUTSIDE Upon receipt inspect the vender for any shipping damage If there is any damage have the delivery driver note the damage on...

Page 3: ...to the plug or mounted on the cord adjacent to the plug WARNING The GFCI protects against current leakage caused by ground faults The GFCI is not designed to protect against over current or short circuits DO NOT use the TEST and RESET buttons on the GFCI as an ON OFF switch The vending machine supply cord MUST be plugged directly into a properly grounded 3 wire receptacle that is properly protecte...

Page 4: ... electrical outlet so that an extension cord is not required If the machine will be subject to user misuse or vandalism it is recommended that the vender be secured to the floor or wall as described in Dixie Narco Technical Bulletin 344 Due to the large size and weight of the Vender never attempt to move the Vender with a Hand Truck or Stair Climber Use a pallet jack or Vender Cooler Dollies at al...

Page 5: ...e Conlux MDB The vender will support the following domestic MDB Bill validators All available Cashcode MDB All available Coinco MDB All available Mars MDB All available Conlux MDB The vender will support MDB card readers SETTING THE TEMPERATURE CONTROL This vender is equipped with an electronic temperature sensor Defrost is controlled both electronically based on run time of the compressor and wit...

Page 6: ...ECTED FOR TESTING OR REPLACEMENT CLEANING DO NOT USE A WATER JET OR NOZZLE TO CLEAN THE VENDER GLASS DOOR The display glass should be cleaned inside and out with paper towels and glass or non abrasive all purpose cleaner The gasket around the product door should be wiped down using warm water any mild general purpose non abrasive cleaner and a soft towel Never lubricate the gasket and always check...

Page 7: ...oard Software Update Procedure Go in to Set Up Mode 1 of programming UPDATE SOFTWARE Press key 8 PASSWORD REQUIRED Allows the service technician to manually load software if needed New software automatically loads on power up Caution If this mode is entered with no EPROM installed in controller it will cause control board failure The following information describes how to update software All new s...

Page 8: ...d with the new software press the service switch on the control board to enter service menus Advance to UPDATE SOFTWARE Press the Key Display will show Reprogramming Vendor while the yellow LED blinks b Display will show new software revision then return to stand by This confirms new software has been successfully updated Note to remove the EPROM after programming remove power to the vender ground...

Page 9: ...ights Off Time 9 Set Storage Time Set Not Available Time Setup Mode 1 key 3 0 Clear Errors 0 Show Checksum 0 Enter New Password 0 Set Storage Temp Test Vend Test Mode key 9 Factory Diagnostics sub menus A Build software revision build number B Model Set Model Number DN5800 4 DN3800 4 DN5800 E4 DN3800 E4 E Extended Cup All BevMax 3 5800 4 Enabled F Delivery Picker Cup Sensor Option BevMax 3 5800 4 ...

Page 10: ...P14 Cup Signal Y Encoder J5A J5 DEX P15 X Motor Encoder J11A J11 Keypad P2 Product Port J12A J12 Temp Sensor P6A P6 Display J16 Multi Drop Bus P7A P7 Relays U17 EPROM Socket P8 Y Cup Motors P3 Door Switch XY P10A P10 Door Switch B1 Battery J2 Supplier Programming Connector S1 Service Switch J3 Dongle Harness P1 J12A J5A P6A J11A J16 J3 J2 F1 U17 P3 BevMax 3 5800 4 S1 B1 P1A P14 P15 P8 P2 P10A P10 ...

Page 11: ...it Switch Port Motor Port Closed Limit Switch Port LED Port Sensor Port Sensor Electrode Ballast X Motor X Home Switch Y Motor Y Home Switch Temp Sensor Display Keypad AC Box Fan Refrig Lamp Door Switch E lock MDB Motor Power Interrupt Switch E Lock Door Relay Aux E Lock Power Lamp Lamp 120 VAC Relay Control 24 VAC 120 VAC 120 VAC VMC ...

Page 12: ...witch Port Motor Port Closed Limit Switch Port LED Port Sensor Port Sensor Electrode Ballast X Motor X Home Switch Y Motor Y Home Switch Temp Sensor Display Keypad AC Box Fan Refrig Lamp Door Switch E lock MDB X Y Power Interrupt Switch E Lock Door Relay Aux E Lock Power Lamp Lamp 220 VAC Relay Control 24 VDC 24 VAC 220 VAC 220 VAC VMC ...

Page 13: ...Motor Board 80492354xx1 Sensor Plate X Motor 80450184xx1 Y Motor 80450184xx1 Cup Board 80492765xx1 Picker Motor 80450139xx1 Picker Home Sw 80410123xx1 Picker Out Sw 80410126xx1 Cup Home Sw 80410122xx1 Limit Switch 80410122xx1 P5 P3 P4 P1 P1 P2 J3 P6 P3 J1 X Motor Y Motor 80492374xx1 J1 80492826xx1 80492479xx1 ...

Page 14: ...t Diagram Domestic Export Z Control Board 80492772xx1 To Door To DEX Jack To Coin Mech Temp Sensor 80492821xx1 80492825xx1 80492826xx1 80492824xx1 80492836xx1 80492827xx1 80492823xx1 J11 P6 J5 J16 P2 P10 P14 P15 P7 P12 P3 P8 80492819xx1 80492828xx Door Switch Door Switch J3 80492819xx1 P1 ...

Page 15: ...Domestic Export To Cabinet Display 80492386xx1 Keypad 80410121xx1 Electronic lock Vend Sensor Board 80492749xx1 Port Board 80492508xx1 or 80492411xx1 Port Motor To MDB Peripherals IRDA Port Auxiliary Lock Power 80492836xx1 80492867xx1 To Cabinet ...

Page 16: ...former 80492514xx1 To Cabinet To Evaporator Fan BLK BRN WHT BRN To Cabinet Ballast 80492755x Choke 80492042xx1 Light relay Fan relay Comp relay Relays 3 8090026xx1 Light fan compressor 80492754xx1 AC Input Refrigeration 80492755xx1 80492819xx1 80492828xx1 Switch 80491515xx1 AC Distribution Box ...

Page 17: ...Page 16 of 19 BevMax 3 5800 4 Export Power Lighting Diagram TBD ...

Page 18: ... EM US 2255008 3 802 402 13x x1 Overload Compressor FFU130HAX EM 513554617 4 802 402 14x x1 Cover Electrical Component FFU130HAX EM 13555028 5 802 402 16x x1 Relay Compressor Start FFU130HAX EM 213516051 6 802 402 18x x1 Capacitor Compressor Start FFU130HAX EM US 3252378 7 802 402 20x x1 Cap Capacitor FFU130HAX EM 2254002 8 802 402 15x x1 Cord Relief FFU130HAX EM 513545045 9 802 402 21x x1 Holder ...

Page 19: ... assy 4 NA OPEN 5 ground 115 VAC Hot switched for fan motor 6 ground 115 VAC Hot switched for lights 7 ground 0 VAC Neutral 8 ground 0 VAC Neutral 9 ground 10 VAC Neutral Domestic Test Measurements 4 Pin P7 AC Distribution Box 1st lead to Pin 2nd lead to Domestic Reading When 4 pin connector is unplugged OHMS reading 1 2 Lights control relay coil 570 ohms 3 2 Fan control relay coil 570 ohms 4 2 Co...

Page 20: ...g bolt 800 305 29x x1 bracket 647 071 08x x3 Shipping location bottom left corner of cabinet Store the shipping bolt and bracket for future use as illustrated The Shipping Bolt must ne installed any time the machine is moved or transported Failure to do so may result in damage to the XY system Storage location bottom left corner of cabinet ...

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