Crane PROSSER 4SED-L Series, Installation And Operation Manual

Page 1: ...ct improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 097251 Rev G Series 4SED L 3 10HP 1750RPM DISCONTINUED Parts may NOT be a...

Page 2: ...0 14 EXPLODED VIEW Fig 11 15 PARTS LIST 16 17 RETURNED GOODS POLICY 19 WARRANT START UP REPORT WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT see parts list PRESSURE GAUGE KIT see parts list Other brand and product names are trademarks or registered trademarks of their respective holders PROSSER is a registered trademark of Crane Pumps Sy...

Page 3: ...ert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers ...

Page 4: ...una N Hardware 300 series stainless steel CORD ENTRY 50 Ft 15 2m Cord Epoxy sealed housing with secondary pressure grommet for sealing and strain relief SPEED 1750RPM 60Hz nominal UPPER BEARING Design Single Row Ball Oil Lubricated Load Radial LOWER BEARING Design Double Row Ball Oil Lubricated Load Radial Thrust MOTOR Design NEMA L Single phase NEMA B Three Phase Torque Curve Oil Filled Squirrel ...

Page 5: ... Department in Piqua Ohio telephone 937 778 8947 or Crane Pumps Systems Canada in Brampton Ontario 905 457 6223 SECTION C INSTALLATION C 1 Location Water feeding and discharging for construction and civil works Water supply and sewage works Various kinds of industrial facilities Housing and building facilities The pump can be used at almost all places but avoid con tinuous short water operation at...

Page 6: ...ATINGS Volts Continuous Amperes Inrush Amperes 110 120 3 00 30 0 220 240 1 50 15 0 440 480 0 75 7 5 600 0 60 6 0 C 3 4 Wire Size Consult a qualified electrician for proper wire size if additional power cable is required See table for electrical information SECTION D START UP OPERATION D 1 Check Voltage and Phase Before operating pump compare the voltage and phase information stamped on the pump id...

Page 7: ...otor housing 2 but DO NOT disconnect conduit box wiring from motor leads With a flashlight visually inspect the oil in the motor housing 2 to make sure it is clean clear and that oil level is above all internal componentry Seal Chamber Place pump on its side with pipe plug 22 downward remove pipe plug 22 and drain oil from the seal chamber If the oil is found to contain considerable water or other...

Page 8: ...t lb Check for free rotation of motor and impeller F 3 Motor and Bearing Service F 3 1 Disassembly and Inspection To examine or replace the motor 1 and bearings 3 and 47 disassemble pump volute and impeller as outlined in paragraph F 2 1 and disassemble seal plate and shaft seal as outlined in paragraph F 4 1 Drain oil from motor as out lined in paragraph F 1 3 Position unit upright using blocks t...

Page 9: ...hes If the end play is within these tolerances proceed with reassembly If the end play is not within the above listed tolerances the motor upper end bell must be disassembled and sufficient 010 shims 9 must be added or removed as required Reassemble and recheck again for the required listed end play tolerance F 4 Shaft Seal and Diaphragm Service Important Handle seal parts with extreme care do not...

Page 10: ...nd not cocked or resting on bellows tail Re oil shaft and lightly oil in ner surface of outboard rotating member 46B With tail section toward bearing bracket 21 slide rotating member 46B onto shaft with seal pusher until retainer engag es spring 46C and spring is compressed slightly Make sure spring 46C is properly engaged in both retainers Slide seal plate 25 over shaft onto bearing bracket 21 be...

Page 11: ... White 3 9 T4 T5 T6 Together THREE PHASE 480 600 VOLT AC THREE PHASE 480 600 VOLT AC Power Cable Power Cable Motor Lead Number Motor Lead Number Green Ground Green Black 1 Red 2 White 3 T4 T7 Together T5 T8 Together T6 T9 Together MOISTURE AND TEMPERATURE SENSORS MOISTURE AND TEMPERATURE SENSORS Control Cable Control Cable Lead Number Lead Number Green Ground Green Black P1 Temperature Sensor Whit...

Page 12: ...e design configuration This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which repre sent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for order ing and obtaining information G 4 SERIAL NUMBER The serial number block will consist of a six digit number which is specif...

Page 13: ...eller for freedom of operation security and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as...

Page 14: ...14 FIGURE 10 ...

Page 15: ...15 FIGURE 11 ...

Page 16: ...n Ring 2 071431A Friction Ring For 5HP 1PH 10HP ONLY 10d 1 051452 Grommet 1 071430A Grommet For 5HP 1PH 10HP ONLY 10e 1 Control Cable Not Sold Separately 10f 1 051448 Gland Nut 10g 2 021531 Friction Ring 10h 1 066871 Grommet 10J 1 030169 Ground Screw 10 32 x 5 8 Lg Stainless 11 1 051937 Square Ring 12 5 016406 Connector 5 030148 Connector For 5HP 1PH 10HP ONLY 13 2 5 Gal 029034 Oil Motor Housing 3...

Page 17: ... 001162 Shim 031 x 2 O D Bearing 32 1 022873 Diaphragm 33 1 051467 Shaft Key 1 4 Sq x 1 1 4 lg Stainless 34 1 037116 Cap Screw 1 2 13 x 1 1 4 lg w nyloc stainless 35 1 070089 Washer 562 ID x 1 625 OD x 187 THK Stainless 36 2 001348 Shim 031 x 1 5 O D Impeller 37 2 001349 Shim 010 x 1 5 O D Impeller 39 2 036803 Soc Hd Cap Screw 1 4 20 x 3 4 lg Stainless 41 1 036852 Gasket 42 1 056668 Square Ring 43...

Page 18: ...rformance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUAT...

Page 19: ...ent To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pump...

Page 20: ...Does impeller turn freely by hand Yes No Condition of equipment Good Fair Poor Condition of cable jacket Good Fair Poor Resistance of cable jacket Good Fair Poor Resistance of cable and pump motor measured at pump control Red Black Ohms Red White Ohms White Black Ohms Resistance of Ground Circuit between Control Panel and outside of pump Ohms MEG Ohms check of insulation Red to Ground White to Gro...

Page 21: ...tion Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for leaks Does check valve s operate properly Flow Does station appear to operate at proper rate Pump down time Noise level High Medium Low Comments Equipment difficulties during start up MANUALS Has opera...

Page 22: ...22 Notes ...