CROSSRUNNER 50 ATV, Reassembly Manual

Page 1: ...0 lbs may ride this bike REASSEMBLY MANUAL Note This ATV was fully assembled and tested at the CROSSRUNNER factory It was partially disassembled before shipping This manual gives specific instructions...

Page 2: ...CROSSRUNNER 50 ATV ReAssembly Guide This page intentionally left blank 2...

Page 3: ...or servicing this ATV You will be referencing the Owner s Manual the battery service instructions and the tire pressure information sticker on the front fender as well as the Re assembly Manual durin...

Page 4: ...metal frame if applicable before attempting to lift metal frame work off of base Carefully lift metal frame work straight up to remove taking care not to scuff fenders or bumpers while removing This s...

Page 5: ...or pets Step2 Fig1 Desiccant bag 3 Set parking brake for rear wheels to prevent ATV from rolling off packing frame base Lift and support the front end of the ATV with a suitable jack and jack stand t...

Page 6: ...and in a star pattern Install the wheel center caps onto the front hub washer snapping firmly into place Final wheel torque must be done when ATV is sitting on flat ground DO NOT attempt to perform fi...

Page 7: ...o tighten the valve core in each valve stem before attempting to add air Inflate the tires to seat the bead taking care not to exceed the tire manufactures recommendation printed on the tire sidewall...

Page 8: ...ing brake and perform the final wheel torque procedure Torque all lug nuts to 26 Ft Lbs using a torque wrench with the appropriate increments Proceed in a star or criss cross pattern to assure uniform...

Page 9: ...that all hand controls are easily accessed and operated The angle of the hand controls is adjustable as well by loosening the screws on the underside of the control and pivoting to the desired positi...

Page 10: ...m the fuel tank to the fuel inlet port on the carburetor securing it with the spring clamp provided on the fuel line Make sure the fuel line is routed in a manner to avoid kinks and to allow for the p...

Page 11: ...owl to assure that it is free of kinks and is clamped or tie wrapped into place This hose should always be heading in a downward direction See that the drain screw in the bottom of the fuel bowl is se...

Page 12: ...he battery When the battery is full install the cap and flush with water any acid that may be on or around battery and then test for proper voltage If the battery meets the voltage specs called for in...

Page 13: ...CROSSRUNNER 50 ATV ReAssembly Guide Step13 Fig1 Battery fill Step13 Fig2 Battery installation 13...

Page 14: ...covering from shocks seat lights handle bars etc 15 Inspect hose and cable routing for emission brake and fuel systems Make sure that all are secured and not able to bind kink or be pinched Keep them...

Page 15: ...nd brake cable free play adjustments Confirm that all locking nuts for cables are tight to avoid loss of adjustment See Service Manual for adjustment procedure if necessary Step16 Fig1 Throttle cable...

Page 16: ...Rear brake cable free play adjustment Step16 Fig4 Rear Brake adjustment 17 Inspect all other critical nuts and bolts to see that they are secure even if you did not install them Next inspect headligh...

Page 17: ...nspect for leaks Install gas cap on fuel tank and run vent hose in front of tank down and away from rider to direct vented fumes below Inspect oil level in engine crankcase and brake fluid level in ma...

Page 18: ...sition flip start switch to run push yellow start button to engage starter If engine does not spin over it may be necessary to push the energize button on the remote kill switch watch for the RED ligh...

Page 19: ...CROSSRUNNER 50 ATV ReAssembly Guide Copyright North American Imports LLC This work may not be copied and distributed without express written consent 19...

Page 20: ...CROSSRUNNER 50 ATV ReAssembly Guide Printed in USA 20...