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ATTENTION:

Always read everything before doing anything. 

This will help you to know that you have access 
to  all  the  tools,  information,  and  help  you  may 
need  to  perform  all  the  steps  outlined  in  this 
manual.  Your  attention  to  detail  is  critical  in 
providing  a  safe  and  reliable  product  to  your 
customer.  There  cannot  be  enough  emphasis 
placed  on  safety  when  assembling  or  servicing 
this  ATV.  You  will  be  referencing  the  Owner’s 
Manual, the battery service instructions, and the 
tire  pressure  information  sticker  on  the  front 
fender as well as the Re-assembly Manual during 
this  procedure.  If  you  have  any  questions  or 
concerns  pertaining  to  the  assembly  or  the 
information  found  in  this  booklet,  please  call 
888-520-7222

NOTE:  This  ATV  should  be  assembled  by  the 
selling  dealer  only.  The  end  user  should  never 
do the final assembly or inspection of this ATV.

© Copyright North American Imports, LLC
This work may not be copied and distributed without express written consent .

Summary of Contents for All Terrain Vehicle 250

Page 1: ...e this bike REASSEMBLY MANUAL Note This ATV was fully assembled and tested at the CROSSRUNNER factory It was partially disassembled before shipping This manual gives specific instructions on how to fu...

Page 2: ...is ATV You will be referencing the Owner s Manual the battery service instructions and the tire pressure information sticker on the front fender as well as the Re assembly Manual during this procedure...

Page 3: ...t to scuff fenders or bumpers while removing This should not be attempted by one person alone Two people lifting together can remove the frame work without causing damage to the ATV or harm to themsel...

Page 4: ...se loss of control Use the valve core tool supplied with the ATV tool kit to tighten the valve core in each valve stem before attempting to add air Inflate the tires to seat the bead taking care not t...

Page 5: ...ned for the specific type wheel and ATV Evenly snug each lug nut by hand in a star pattern Final wheel torque must be done when ATV is sitting on flat ground DO NOT attempt to perform final wheel torq...

Page 6: ...emove bolts holding rear axle to frame base Note Packing methods may vary at times on some models Set parking brake for front wheels to prevent ATV from rolling off packing frame base Lift and support...

Page 7: ...d installing wheels carefully lower ATV release parking brake and roll off metal shipping frame onto flat level surface Reset the parking brake and perform the final wheel torque procedure Torque all...

Page 8: ...ightening handle bar mounting bolts evenly in a criss cross pattern and torque to 28 Ft Lbs Step 08 fig 1 Handlebar installation 9 Mount the shift indicator light console if so equipped to the bracket...

Page 9: ...9 Step 09 fig 1 Console wiring 10 Install rack bars on utility racks with the hardware provided Step 10 fig 1 Rack installation...

Page 10: ...e fuel line near any part of the exhaust or hot section of the engine and take care to tuck it in away from the rider s feet and legs so that it cannot be snagged Step 11 fig 1 Fuel line installation...

Page 11: ...tery and then test for proper voltage If the battery meets the voltage specs called for in the battery instructions when tested install in ATV The RED cables are positive and the GREEN cables are nega...

Page 12: ...t able to bind kink or be pinched Keep them at least 1 or more away from any contact with engine or exhaust Step 15 fig 1 Inspect hose routing 16 Inspect throttle brake and clutch cable free play adju...

Page 13: ...13 Step 16 fig 2 Front brake cable freeplay adjustment Step 16 fig 3 Rear brake cable free play adjustment...

Page 14: ...14 Step 16 fig 4 Front brake adjustment Step 16 fig 5 Rear brake adjustment...

Page 15: ...tion when selected This is tested with key on engine off Next inspect headlight and brake light operation 19 Add fuel turn fuel valve to ON position and inspect for leaks Install gas cap on fuel tank...

Page 16: ...After ATV is started closely inspect for any fuel or oil leaks Confirm parking brake holds adequately and test each gear selection for proper indication on center console Copyright North American Impo...

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