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3.

Lift  and  support  the  front  end  of  the  ATV  with  a  suitable  jack 

and jack stand that allows the vehicle to remain stable while attaching 
the front wheels, upper shock mounts, and bumper, if applicable.

Step#03-fig#1-Front jack support

4.

WARNING!  You  must  use  an  air  gauge  that  has  increments 

smaller  than  1  PSI  to  complete  this  step.  Improperly  inflated  tires  can 
cause loss of control. Use the valve core tool supplied with the ATV tool 
kit  to  tighten  the  valve  core  in  each  valve  stem  before  attempting  to 
add air. Inflate the tires to seat the bead, taking care not to exceed the 
tire  manufactures  recommendation  (printed  on  the  tire  sidewall)  for 
maximum  pressure  to  seat  the  bead.  Release  air  until  the  correct 
pressure  is  noted  on  the  air  gauge,  according  to  the  tire  pressure 
information label on the front fender of the ATV. Check each valve core 
for leaks and install valve stem cap. 

Step#04-fig#1-Air gage with .5 poundincrements

Summary of Contents for All Terrain Vehicle 250

Page 1: ...e this bike REASSEMBLY MANUAL Note This ATV was fully assembled and tested at the CROSSRUNNER factory It was partially disassembled before shipping This manual gives specific instructions on how to fu...

Page 2: ...is ATV You will be referencing the Owner s Manual the battery service instructions and the tire pressure information sticker on the front fender as well as the Re assembly Manual during this procedure...

Page 3: ...t to scuff fenders or bumpers while removing This should not be attempted by one person alone Two people lifting together can remove the frame work without causing damage to the ATV or harm to themsel...

Page 4: ...se loss of control Use the valve core tool supplied with the ATV tool kit to tighten the valve core in each valve stem before attempting to add air Inflate the tires to seat the bead taking care not t...

Page 5: ...ned for the specific type wheel and ATV Evenly snug each lug nut by hand in a star pattern Final wheel torque must be done when ATV is sitting on flat ground DO NOT attempt to perform final wheel torq...

Page 6: ...emove bolts holding rear axle to frame base Note Packing methods may vary at times on some models Set parking brake for front wheels to prevent ATV from rolling off packing frame base Lift and support...

Page 7: ...d installing wheels carefully lower ATV release parking brake and roll off metal shipping frame onto flat level surface Reset the parking brake and perform the final wheel torque procedure Torque all...

Page 8: ...ightening handle bar mounting bolts evenly in a criss cross pattern and torque to 28 Ft Lbs Step 08 fig 1 Handlebar installation 9 Mount the shift indicator light console if so equipped to the bracket...

Page 9: ...9 Step 09 fig 1 Console wiring 10 Install rack bars on utility racks with the hardware provided Step 10 fig 1 Rack installation...

Page 10: ...e fuel line near any part of the exhaust or hot section of the engine and take care to tuck it in away from the rider s feet and legs so that it cannot be snagged Step 11 fig 1 Fuel line installation...

Page 11: ...tery and then test for proper voltage If the battery meets the voltage specs called for in the battery instructions when tested install in ATV The RED cables are positive and the GREEN cables are nega...

Page 12: ...t able to bind kink or be pinched Keep them at least 1 or more away from any contact with engine or exhaust Step 15 fig 1 Inspect hose routing 16 Inspect throttle brake and clutch cable free play adju...

Page 13: ...13 Step 16 fig 2 Front brake cable freeplay adjustment Step 16 fig 3 Rear brake cable free play adjustment...

Page 14: ...14 Step 16 fig 4 Front brake adjustment Step 16 fig 5 Rear brake adjustment...

Page 15: ...tion when selected This is tested with key on engine off Next inspect headlight and brake light operation 19 Add fuel turn fuel valve to ON position and inspect for leaks Install gas cap on fuel tank...

Page 16: ...After ATV is started closely inspect for any fuel or oil leaks Confirm parking brake holds adequately and test each gear selection for proper indication on center console Copyright North American Impo...

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