Crown Boiler BIMINI BWC150, Installation Instructions Manual

Page 1: ...ustment alteration service or maintenance can cause property damage injury or loss of life For assistance or additional information con D E S I G N E D T O L E A D Manufacturer of Hydronic Heating Pro...

Page 2: ......

Page 3: ...Product Description 2 III Before Installing 3 V Air For Ventilation 5 VI Venting 7 Vent System Design 7 0 VII Gas Piping 23 1 4 1 1 6 1 Piping For Special Situations 32 8 9 8 0 8 8 8 XIV Parts 55 9 C...

Page 4: ...Description MODEL SECTIONS MAXIMUM INPUT 0 MINIMUM INPUT 0 5 7 HEATING CAPACITY 0 AHRI NET RATING 0 VENT COLLAR 5 7 7 0 INLET EXHAUST 3 FF J 4 3 BWC225 4 QQ J Q Q JZ 4 4 57 7 55 _ j k 57 7 7 57 7 QQ 0...

Page 5: ...0 q v q National Fuel Gas Code zQQF v q Standard for Controls and Safety Devices for Automatically Fired Boilers 7 5 0 Q0 7 QF Q Q q 7 q F0 0 v 0 I B R 0 v v 5 7 v 0 0 Z0 0 Q Q0 F0 0 0 Z0 3...

Page 6: ...ECTION ENCLOSURE MINIMUM CLEARANCE TO COMBUSTIBLE MATERIAL 7 7 7 7 z 7k z 7 7 5 VERTICAL OR z 7 7 57 7 COMBUSTIBLE MATERIAL ON A k 77 57 j 7 7 7 7 z 7k z 7 7 5 z 7 7 7 75 57 Q Qj 7 7 7 7 z 7k z 7 7 5...

Page 7: ...suring 6ft 3 in x 7ft with an 8 ft ceiling The water heater has an input of 30000 BTU hr Total input in thousands of BTU hr 225000 BTU hr 30000 BTU hr 1000 255 MBTU hr Volume of room 6 25 ft x 7 ft x...

Page 8: ...6 v v _ j j 0 Q...

Page 9: ...Z Q Z Q J 0 3 0 0 Q 0 q 7 Q0 Z Q Z Q v v v v Z Z Example A 3 vent system is planned for a horizontally vented BWC150 which has the following components 2 ft vertical pipe 1 90 elbow 5 ft horizontal pi...

Page 10: ...this are not considered From Table 6 6 the equivalent length of the 3 45 elbow is 4ft and the equivalent length of the 3 90 degree elbow is 5 5ft The maximum allowable run of straight pipe on this sy...

Page 11: ...ON WALL WALL AIR INTAKE PIPE STRUCTURE PENETRATION WALL WALL 7 7 z7 Fj j 7 7 z7 j j MAXIMUM VENT PIPE LENGTH BWC225 MAXIMUM INTAKE PIPE LENGTH Z BWC225 Z EXHAUST TERMINAL Fj 7 OR TEE j 7 OR TEE AIR IN...

Page 12: ...2 K M 4 M 4 4 2 K 4 4 2 K 2 4 7...

Page 13: ...11 Z0 Z J0 0 Z J0 Z J0 Z 0 v Q q v Qj v Qj v Q j 0 Q Z 0 j 0 0 3 0 2 4 5 Q6...

Page 14: ...R INTAKE PIPE STRUCTURE PENETRATION 7 7 z7 Fj j 7 7 z7 j j MAXIMUM VENT PIPE LENGTH BWC225 J MAXIMUM INTAKE PIPE LENGTH Q BWC225 Q EXHAUST TERMINAL RODENT SCREEN BY VENT SYSTEM 7 7 5 7 7 7 7 77 7 Z AI...

Page 15: ...9392 4 7493GC 7493GCS 5491CI 7 J 7 77 J 77 9492 PROTECH SYSTEMS 7 3 F 7 7 F F 77 F F 4 7 7 77 z 7k SVE SERIES III _z 7 j0 3 Q 7 F 7 Q 7k F 77 Q F Q F 4 Q 7 7 Q 77 Q 77 Q Q 7 CORR GUARD 3 Fj0 7 Fj0 77...

Page 16: ...14 0 0 0 5 0 q 0 0 0 zQQF zQQF WARNING M M 7 7 2 0 0 7 3 0 M 0 Z Z 0 Z 0 0 M 0 0 U 0 0 0 0 _ j 7 Z 7 Q 0 0 5 0 5 0...

Page 17: ...15 F0 0 v 5 v v 0 0 5 0 j Qj J J0 0 0 q 0 0 0 7 Z J 5 7 7...

Page 18: ...16 2 F0 z z 0 v 7 Q 7 7 v j v z z 0 0 5 0 j j Z 0 0 0 q 0 0 z 7 0 F j q0 0 0 q0 z 0 0...

Page 19: ...17 0 7z 0 7z 7z q v 7 v v Z v 0 _ j Z 0 j j j Q j q Z 0 0 7z q 2...

Page 20: ...0 0 v 5 j Fj v v Z v 0 j q Z 0 0 q 0 0 0 0 0 0 2 Z0 0 0 0 q q...

Page 21: ...19 0 j 5 5 q j q 0 J0 0 5 Z 0 Z 0 5 5 0 q 5 0 5 q 0 0 5 Z 5 0 Z 2 4 WARNING 7 57 7 7 7 57 7 5 7 7 57 7 7 7 7 7 5 7 7 5 7 7 57 7 7 7 z75 5...

Page 22: ...Q PAGE INTENTIONALLY 7 BLANK...

Page 23: ...21 PAGE INTENTIONALLY 7 BLANK...

Page 24: ...22 PAGE INTENTIONALLY 7 BLANK...

Page 25: ...National Fuel Gas Code J 5 q q Q Q Q 23...

Page 26: ...TION 7 7 7k 7 75 7 57 7 7 7 7 7 5 7 7 7 7 7 5 7 v 7 7 7 7 7 7 7 7 77 75 7 k 5 7 5 7 7 55 7 7 7 7 7 7 7 7 7 7 7 7 75 v 5 7 7 7 7 7 55 7 7 7 7 5 k 7 7 v 5 55 77z7 7 7 7 7 7 7 7k 7 7 75 k v 7 7 7 7 7 Q v...

Page 27: ...0U 0 0 Q F 0 0 Q0 _ j0 0 0 0 0 0 0 0 J 0 _ j 0 0 F0 0 Z 0 0 0 0 _ j0 Q 5 0 J 0 Z _ j 0 7 Q F F _ j0 J 7 Q Q J J 7 F J Q Q Q J 7 J J Z 7 Q Q 25...

Page 28: ...7 0 J Q Z 7 F J Q Q J 7 Z J F 26...

Page 29: ...K 7 _ M 7 27...

Page 30: ...M 7 5 6 0 5 6 Q...

Page 31: ...IRECT WATER HEATERS CIRCULATOR MODEL k 7 7 LENGTH 0 0 7 50 0 1 1 4 F QZ J 1 1 4 F QZ 1 1 4 F J MSH 53H BWC225 1 1 4 F J 91 BWC225 1 1 4 QZ F F MS 119 91 BWC225 1 1 4 Z F Q 73 4 2 BOILER MODEL 0 0 0 0...

Page 32: ...F 4 7 0 4 7 0 5 0 6 0...

Page 33: ...31 0 Q F 5 7 Z 5 Q0 Q 0 DANGER z 7 7 7 7 5 7 7 z 5 7 7 7 7 7 5 7 7 z 5 7 7 7 7 7 75 7 z 5 7 7 7 7 5 7 7 BWC225 BWC150 0 00 JJ 2 00 3 00 JJ 5 00 C JJ 0 5 J 20 25 3...

Page 34: ...32 F0 0 0 5 0 0 7 0 Z0 0 7 J0 0 0 0 7 5 q Q Q 0 0 _ j 0 0 0 5 0 Q Q0 0 4 0 v v v Q0 q F0...

Page 35: ...33 30 M 7 3...

Page 36: ...v Q _ j v F _7 j v Z _ j v J _5 j v _ j v Q 0 Z q QQ Q Q Q F Z WARNING q National Electrical Code J 0 2 v 7 7 7 7 7 EXTERNAL POWER SOURCE IS PRESENT IN THE THERMOSTAT OR LIMIT 7 7 7 7 5 57 7 7 7 0 7 7...

Page 37: ...M 4 35...

Page 38: ...4 36...

Page 39: ...K M 0 7 37...

Page 40: ...F0 National Fuel Gas Code 0 0 Z0 Z 0 7 5 7 7 7 7 7 7 7 7 ASSEMBLY PROVIDED ON THE BOILER WHEN THE BOILER UNDERWENT THE TEST 7 75 zQ F WARNING v 7 7 7 7 7 F WARNING v 7 7 7 7 7 7 v 7 7 7 7 5 7 7 7 5 7...

Page 41: ...2 Make sure that the system is tight y g t This is the single most important guideline To minimize additions of make up water v v v 3 Radiant Tubing and Oxygen Barriers g yg 7 boiler is to be install...

Page 42: ...F FF K F D E 33 E FF K F F F K F FF M F FF M D P G P F K M F K H G F F F FF F H G F FF F F E D E FF G E Q G E F FF FF H FF G G F FF F F FF F F D E 3 E K E Q V V G M K F F FF E F F H 9 F FF G F E G G...

Page 43: ...5 1 U 125 0 2 0 SWT SWT 0 3 A SWT 4 5 SWT 5 1 SWT 6 2 SWT 7 3 SWT 0 7 0 0 0 q M WARNING 7 7 7 7 7 7 7 77 7 5 7 7 7 5 5 7 7 5 7 7 5 7 7 7 SURE MAY RESULT IN DAMAGE TO THE GAS VALVE AND CAUSE PROPERTY D...

Page 44: ...42 7 0 4 0 QQ Q Q0 0 _ j _ _ _ j 4 4...

Page 45: ...7 7 k 7 7 7 7 7 7 7 7 7 7 7 7 5 7 7 7 k 7 5 7 5 7 7 5 7 7 7 43 0 _ j _ _ _ j J Q F Q0 F0 CO2 O2 9 J KL E M Natural Gas C 9 J K6 M Natural Gas O C 9 KL E M Natural Gas J 9 J KL E M Propane NA NA 9 J K...

Page 46: ...a 0 _ j _ j q 5 Q0 v 5 v v 5 F Q 0 _PArAj 0 _Infoj 0 _Stbyj _ j 0 Q 4 0 0 44...

Page 47: ..._ j Z0 5 0 5 Z _ QQj _ QQj 0 2 5 5 7 _ j 7 5 57 7 7 7 7 7 5 7 5 5 7 _ j 7 5 57 7 7 7 7 7 5 5 7 7 7 _ j _ j 7 7 5 7 7 7 5 5 _ j _ j AND THE SET POINT 7 7 7 7 7 5 7 5 7 7 7 5 5 _ j _ jAND THE SET POINT...

Page 48: ...135 E E KU M d 144 4 3 Q 3 22 Long E on off d OFF 2 Off continuous pump Outdoor sensor temp if KU M 4 22 MODE and Long L KU M H 180 3 On continuous pump 5 Flue gas temperature 5 165 MODE and Long L E...

Page 49: ...47 F0 v _ j _ j F F v _7j F 7 7 0 q 0 F Z F 0 J 5 Z0 F q F _ QZj K E 0 U 6L9 Pre purge or post purge 2 Ignition 3 6L9 5 0 E C 7 J 6L9 J 6L9 0 Section to determine meaning of error code A k L L L L E...

Page 50: ...J0 0 Q 0 0 0 0 0 F 0 0 5 0 5 5...

Page 51: ...7 75 7 7 7 75 0 Continuously Q0 Monthly Inspections 0 Annual Inspections and Service _ j _7 Qj 2 WATER LEAKS CAN CAUSE SEVERE CORROSION DAMAGE TO THE BOILER OR 7 7 7 75 7 7 7 5 2 7 7 5 7 7 7 7 7 7 5...

Page 52: ...0 5 q 5 5 k k Z...

Page 53: ...51 a U6 U 1 Q 6 0 9 q U J 1 E 0 0 E E 0 Display Panel Blank Fan running q J E E x q E z K M E 6 zQ q 6 J q E z K M E E E h J K M q 0 k E E k 0 q q 6 WARNING 7 7 7 7 7 7 K 4 0 K...

Page 54: ...E q 0 0 q 0 E 1 q 0 0 E q L 0 q E q 0 JJW q L E E q 6 E K1 M q E E k JJW q z q E q E O q E pump orientation q U E E q E q E 0 q z q E E k 1 C E q z q 6 J E q E E k 1 C 1 E E q 0 E q 1 E E q 6 E q E K...

Page 55: ...0 q E E 0 J JC JO Internal control failure q E E q E 9 E E q E 0 9 0 J C O Internal control failure q JJW q z 0 proper operation JJW q z E E q J E q E q 6 E k q E q 6 q E E q 6 q E E q 6 q E E q 6 C...

Page 56: ...54 PAGE INTENTIONALLY 7 BLANK...

Page 57: ...55 a F...

Page 58: ...J 2 C J L U J J O C L JJO J JJO J C z L 9 L E JJO JJO 6 J J J 20 J L 9 L E J 25 J C J 9 J J O J J O 22 1 9 E JJ JJ 23 Q 6 J J J Partition J J J J 25 J L E JJ J JJ J C O L C J J 2 C J J 2 27 9 K M JJJ...

Page 59: ...uge JC JC C C z L 9 L E E JJO JJO CC J L 9 L E JJ OJ JJ OJ CO J C 4 E C J C J C J J J J C 8 x C J C J 70 8 x 1 C J C J O 6 CJJ J CJJ J 72 0 O 1 CJJ CJJ 73 1 E JJJ JJ J O J K 9 1 E M 35 2000 35 2000 75...

Page 60: ......

Page 61: ...59...

Page 62: ...Z...

Page 63: ...61 57 0 6...

Page 64: ...54 6 62...

Page 65: ...er Manifold Mounting Plate J 2 J 2 J J J J Supply Manifold J J J 1 J C J C J 4 0 61 J O J O J 4 L J J JC 4 J J J J JO 4 4 0 J 2 J 2 J JJ J JJJO J 4 0 JJ JJ 1 JJ JJ L JJ J JJ J Burner JJ C JJ L JJ JJ 6...

Page 66: ...64...

Page 67: ...6 K M JO NA E JO 3 NA 3 6 4 3507325 NA 4 E E E JO C NA 6 1 JO NA J T E 230725 T E 230707 C 0 0 JO JO O 0 JO 2 O 0 230720 E G 230002 NA U J U E 0 NA JO 2 U E J T E NA 230725 U E U 9 CJJ CJJ U E C U 9 O...

Page 68: ...66...

Page 69: ...67...

Page 70: ...Z...

Page 71: ...69 3 M Q 0 0 JQ Q 7 0 Q F JQ Q 7 0 QJ _ 5 j Q 0 0 JQ Q 7 0 JQ Q 7 0...

Page 72: ......

Page 73: ...1U JJ J C 9 Manufacturer of Hydronic Heating Products P O Box 14818 3633 I Street Philadelphia PA 19134 www crownboiler com...

Page 74: ...ST BWC150 3 150 000 30 000 135 000 117 000 93 1 4 3 BWC225 4 225 000 56 250 202 000 176 000 94 2 4 4 MODELS SHOWN ARE FOR NATURAL GAS ADD LP SUFFIX TO MODEL NUMBER SHOWN FOR PROPANE MODEL NUMBER ie BW...