Cruisair Cuddy dc, Installation And Operation Manual

Page 1: ...Zephyr ZF Cuddy dc INSTALLATION OPERATION Zephyr Cuddy dc Self Contained Cooling Only A C Kits Revised 5 11 07 L 2028 ...

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Page 3: ... for AC Powered Zephyr 7 Electrical Connections Grounding Bonding for DC Powered Cuddy dc 7 Electrical System and Wiring for DC Powered Cuddy dc 8 Notice and ABYC Standards 8 Seawater Pump and Plumbing 8 Installation Checklist review prior to and after installation 9 Zephyr and Cuddy dc Units Operation Operation 10 Troubleshooting Guidelines 10 Zephyr and Cuddy dc Units Maintenance Seawater Strain...

Page 4: ...ss to bilge and or engine room vapors Do not terminate condensate drain line within three 3 feet of any outlet of engine or generator exhaust systems nor in a compartment Warning This manual contains essential safety information concerning the safe and proper installation and operation of Zephyr and Cuddy dc self contained direct expansion air conditioners It is very important that you read and un...

Page 5: ... in injury or death Placement Of System Selecting a good location for your air conditioner is the most important part of your preparations Be sure to consider the size of the area you are cooling the air distribution needs and the size of the unit you have chosen Keeping in mind that cool air has a tendency to fall it is highly recommended that you locate the supply air grill as high as possible i...

Page 6: ...d secure with stainless steel hose clamps 6 Install the condensate drain hose downhill from the unit and aft to a sump hose should have a trap 7 Two drain fittings may be used and the hoses teed together provided there is a minimum 2 51mm drop from the bottom of the base pan to the tee connection Note Do not terminate condensate drain line within 3 feet 91cm of any outlet of engine or generator ex...

Page 7: ...s and pump circuits Wiring diagrams are provided in the electrical box and in this manual The correct size circuit breaker should be used to protect the system as specified on the air conditioning unit s data plate label A minimum of 12 AWG boat cable should be used to supply power to the air conditioning unit and to the seawater pump see next paragraph All connections to the terminal strip shall ...

Page 8: ...ischarge of a fully charged battery into a depleted one Over current protection in addition to fuse provided must be supplied for the ungrounded conductor at the main switch board per ABYC E 9 Use a 60 amp breaker for 12 VDC systems This provides protection from possible short circuits When dockside the Cuddy dc unit can operate against the batteries while using the AC battery charger 50 amp min a...

Page 9: ...nections with stainless steel clamps reversing the clamps 9 Use teflon tape on all threaded connections 10 Connect all metallic parts in contact with seawater to the vessel s bonding system including the speed scoop inlet strainer pump and the air conditioner Refer to Figure 12 13a and 13b at the back of this manual for seawater kit installation drawings Installation Checklist review prior to and ...

Page 10: ...eck polarized plugs from unit to pump power module and control There should be an audible snap when plugs go together 5 Batteries are not fully charged DC unit only Turn Cuddy dc unit off and charge battery bank 6 DC power wires are incorrectly sized DC unit only See the Electrical System and Wiring for DC Powered Cuddy dc section of this manual Ensure that DC power wires are sized and connected c...

Page 11: ... low Check setting on temperature knob If setting is extreme for conditions raise set point 2 Improper air flow Clean return air filter or remove obstructions from return air stream Check for crushed or restricted ducting Ducting run must be as straight as possible remove any excess ducting Problem Short cycling compressor Possible Reason Solution 1 Cold supply air returning directly to return air...

Page 12: ...a 50 50 non polluting biodegradable anti freeze water solution are 1 Pumping of anti freeze solution into the overboard thru hull fitting and discharging through the intake thru hull fitting 2 Use of the seawater pump to pump anti freeze solution through the system and discharging through the over board thru hull fitting Close seacock remove hose from strainer discharge raise hose above pump so pu...

Page 13: ...ucting Insulated Flexible 330571 1 Grill Circular Off White 332743 1 Grill 8x8TRA Anodized 222 110087 1 ZFSA1 XB 2 Knob Control dual voltage 334220 1 Thru Hull 5 8 Plastic 226 600006 25 Hose Seawater 5 8 335360 1 Bush PVC Red 1 2 MPT x 1 4 FPT 335120 3 Adapt PVC 1 2 MPT x 1 2 HB 335080 2 Adapt PVC 1 2 FPT x 1 2 HB 225 600021 1 Strainer w Bracket 1 2 FPT 332822 PDS 250 115V Seawater Pump OR 1 OR ki...

Page 14: ... Ducting Insulated Flexible 229 000029 1 Plenum Tee Box 6 6 4 339284 1 4 Plastic Grill White Zephyr ZF16 Kits ZF16 115V or ZF16CK 220V 50Hz Condensate hose barb assembly with 4 mounting brackets included with unit P N Qty Description 226 600000 10 7 Ducting Insulated Flexible 229 800026 1 Transition Box ABS14x6x4 5 228 700019 1 7 ABS Oblong Transition Ring 217 300134 1 14x6TV Alum Supply Air Grill...

Page 15: ...oducts through changes in design or material without being obligated to incorporate such changes in products of prior manufacture and to make changes at any time in design materials or part of units of any one year s model without obligation or liability to owners of units of the same year s model of prior manufacture This warranty gives you the purchaser specific legal rights and you may also hav...

Page 16: ... hull components which could result in leakage serious enough to sink a vessel which could result in loss of life All Dometic components must be kept clean and dry and checked periodically for electrical leakage If any electrical leakage is detected the component should be replaced or the fault causing the leakage corrected before the component is put back into service GAS Dometic Air Conditioning...

Page 17: ...mo pre charged linesets 1 year warranty including Parts and Labor on me chanical and electrical parts of the auger and con densing unit only New complete component sold as a partial system retro fit to an existing Eskimo system 1 year warranty including Parts and Labor on new component only Note Use of saltwater as feedwater to make ice will void warranty on the auger section of the unit Sentry Ba...

Page 18: ... Switch Assembly Fig 7 Two Knob Switch Assembly Fig 8 Wiring Diagram of ZF3 5 Fig 9 Wiring Diagram of ZF5 Fig 10 Wiring Diagram of ZF10 16 Fig 11 Wiring Diagram of Cuddy dc CD3 5HV 12VDC Fig 12 Seawater Pump and Plumbing Drawings Fig 13a Seawater Installation for ZF3 5 12 Fig 13b Seawater Installation for ZF16 Fig 14 Dedicated Power Module DPM Specs Tables for Use With Cuddy dc Systems Only Fig 15...

Page 19: ...IMENSIONS Unit Capacity 3 500 BTU 5 000 BTU 10 000 BTU 12 000 BTU 16 000 BTU in mm in mm in mm in mm in mm A Duct Size 3 0 76 4 0 102 6 0 152 6 0 152 7 0 178 B Base Depth 8 0 203 8 0 203 8 4 213 8 4 213 10 3 261 C Overall Depth 9 0 229 11 6 294 12 2 310 12 2 310 14 2 361 D Width 15 0 381 16 0 407 19 0 483 19 0 483 20 0 508 E Height 9 3 235 11 6 294 12 9 328 13 3 337 13 5 343 ...

Page 20: ...20 English L 2028 Fig 4 Mounting Bracket Fig 5 Condensate Drain Fig 3 Component Identification ...

Page 21: ...21 English L 2028 Fig 7 Two Knob Switch Assembly 2 Knob Switch Fig 6 Three Knob Switch Assembly 3 Knob Switch ON OFF 6 2 ...

Page 22: ...22 English L 2028 Fig 8 Wiring Diagram of ZF3 5 ...

Page 23: ...23 English L 2028 Fig 9 ZF5 Wiring Diagram Fig 10 ZF10 16 Wiring Diagram ALL WIRES 12 GA UNLESS OTHERWISE NOTED ALL WIRES 12 GA UNLESS OTHERWISE NOTED ...

Page 24: ...24 English L 2028 Fig 11 Wiring Diagram for Cuddy dc CD3 5HV 12VDC ...

Page 25: ...ZF3 5 12 Fig 13b Seawater Kit Installation for ZF16 Fig 12 Seawater Pump Plumbing Diagrams 4 3 4 25 5 4 6 6 3 342 2 3 5 3 3 2 4 05 0 4 34 4 25 5 44 3 2 7 4 7 4 2 3 0 33 05 0 3 4 4 25 5 4 3 2 7 4 4 2 05 03 6 2 7 44 3 3 5 3 0 33 2 4 4 05 0 4 7 2 3 2 4 7 4 2 7 ...

Page 26: ... Scheme for DPM see note Battery Energy Level No Load With Load Full Battery Voltage 13V Green Green Intermediate 12 13V Green Orange Low 12V Red Red Note LED lights may or may not be readily visible depending on DPM installation location This table is included as a conve nience but is not necessary for troubleshooting the system Distance from battery power source to Cuddy dc unit Total length of ...

Page 27: ...ltimore Areas South In Delaware South of the Sassafras River Annapolis Cruisair 410 224 0970 410 224 0050 cruisair45 aol com www annapoliscruisair com Phone Fax Location Annapolis Maryland USA E mail Web Territory CT DE N of Sassafras River IO IL MD N of Baltimore NJ NY PA OH RI Nautical Air Inc 516 586 5244 516 586 5241 sales nauticalair com www nauticalair com Phone Fax Location Farmingdale New ...

Page 28: ...abrook Texas USA E mail Web Montana Sure Marine Services Inc 206 784 9903 206 784 0506 sales suremarine com Phone Fax Location Seattle Washington USA E mail Nebraska AER Marine Supply 281 474 3276 281 474 2714 rsmiller aersupply com www aersupply com Phone Fax Location Seabrook Texas USA E mail Web Nevada AER Marine Supply 281 474 3276 281 474 2714 rsmiller aersupply com www aersupply com Phone Fa...

Page 29: ...l Web Austria Dometic Marine Italy Sales Company 39 0362 44182 39 0362 452226 marine info dometic it www dometic com Phone Fax Location Milano Italy E mail Web Territory Northeast Italy Austria Croatia Slovenia Nautica Centis di Nespolo Cinzia C Sne 390 431 53 644 390 431 53 460 nautica centis nauticacentis it www nauticacentis it Phone Fax Location Bevazzana de Latisana UD Italy E mail Web Bahama...

Page 30: ...gin Islands E mail Web Reefco Inc 340 776 0038 340 776 0038 dennyedy viaccess net www reefco net Phone Fax Location St Thomas US Virgin Islands E mail Web Regis Electronics St Lucia LTD 758 452 0205 758 452 0206 stlucia regiselectronics com www regiselectronics com Phone Fax Location St Lucia West Indies E mail Web St Croix Marine Corp 340 773 0289 340 778 8974 stcroixmarine hotmail com Phone Fax ...

Page 31: ...1 info automotoresymarina com Phone Fax Location Villa Nueva Guatemala E mail Hong Kong Alan Reid 852 271 959 82 852 219 444 63 funcle pacific net hk Phone Fax Location Sai Kung NT Hong Kong E mail Tripower Hong Kong 852 2341 3329 852 2343 1830 hk sales tripower com sg tritex pacific net hk www tritex com sg Phone Fax Location Kowloon Hong Kong E mail Web Indonesia PT TriMarine Indonesia 6221 5512...

Page 32: ...e emirates net ae Phone Fax Location Dubai United Arab Emirates E mail Panama Territory Panama Evans International Services SA 507 232 5406 507 232 7648 info evansint com www evansint com Phone Fax Location Panama City Panama E mail Web Territory Panama Panama Yacht Sales and Service 507 314 3345 507 314 3346 info panamayachtsales com Phone Fax Location Panama City Panama E mail Papua New Guinea L...

Page 33: ...3306101 44 870 3306102 sales dometicmarine com www dometic com Phone Fax Location Poole Dorset England E mail Web Egemar Muhendiscik Ltd 90 216 494 2168 90 216 494 2218 sales egemar com tr www egemar com tr Phone Fax Location Tuzla Istanbul Turkey E mail Web U S Virgin Islands Coral Bay Marine Service 340 776 6859 340 776 6859 Phone Fax Location St John U S Virgin Islands Territory St Thomas Dr Ic...

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Page 36: ...48 www cruisair com sales cruisair com United States Canada Service Only 8 00 AM to 5 00 PM Eastern Time 804 746 1313 24 7 A C SERVICE HOTLINE 5 00PM to 8 00 AM 888 440 4494 International Sales Service Europe the Middle East Call 44 0 870 330 6101 For all other areas visit our website to find your nearest distributor ...