CrustBuster COTTON MODULE BUILDER Owner'S Manual Download

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Table of Contents

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside cover

Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Operation & Set-up Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Module Builder Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Lubrication and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13

Management Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15

Bridge Adjustment -

Chain Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Chainless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Trouble Shooting -

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18

Specific . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20

Repair Parts:

Front End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Handrail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Directional Valve & Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Selector Valve & Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Cross Port Relief Valve & Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

PTO Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Oil Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Bridge Assembly -

Chain Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27

Bridge Assembly -

Chainless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29

Bridge Front & Rear Drive

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31

Hydraulic Pipes -

Chain Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33

Hydraulic Pipes -

Chainless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-35

Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Tamper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Warranty

WARRANTY: In addition to the implied warranties of fitness and of merchantability, CrustBuster/Speed King warrants new products

sold by it to be free from defects in workmanship and material for a period of 12 months, from the date of delivery to the first user

customer. Warranty on purchased parts (cylinders, chain sprockets, and motors) will be the same as that offered by the appropriate

manufacturer of these parts.

EXCLUSIONS: No warranty of any kind is made by CrustBuster/Speed King with regard to new products which have been subject to

operation in excess of recommended capacities, misuse, abuse, negligence, or accident, or have been altered or repaired in any

manner not authorized by CrustBuster/Speed King. CrustBuster/Speed King is constantly striving to improve its products. Changes

in design and improvement will be made whenever CrustBuster/Speed King believes the efficiency of its products will be improved

thereby, but without incurring any obligation to incorporate such improvements in any products which have been shipped or are in

service. No obligation exists for compensation of unauthorized repairs or modifications without prior approval. And in no event will

CrustBuster/Speed King be liable for consequential damages, such as but not limited to: downtime, delays, etc.

WARRANTY REGISTRATION: This warranty is not valid unless registered with CrustBuster/Speed King within 10 days from the date

of purchase. It is the sole responsibility of the selling retail dealer to fill out the registration forms and see that they are properly filed

with CrustBuster/Speed King.

WARRANTY PROCEDURE: Should any part fail to conform with this warranty, CrustBuster/Speed King will repair or replace the part

or parts which do not conform. If a part is defective, take it to your authorized CrustBuster Farm Equipment Dealer immediately, along

with your warranty registration, and complete the proper forms requesting a warranty adjustment. Our representative will pick up the

part to be returned to the factory for examination. If the customer (first user) requests that a new part be substituted for the old part,

a new part will be charged to the dealer who will in turn charge the customer. If the part is found by us to be defective, a credit for the

part will be given to the dealer to be passed on to the customer. If the dealer or customer wishes to repair the part, this will be done

only if authorized by CrustBuster/Speed King. This warranty procedure is in addition to all remedies authorized by law.

CRUSTBUSTER/SPEED KING, INC.

Box 1438

Dodge City, KS 67801

Summary of Contents for COTTON MODULE BUILDER

Page 1: ...COTTON MODULE BUILDER OWNER S MANUAL 00081000 02 08 ...

Page 2: ...made whenever CrustBuster Speed King believes the efficiency of its products will be improved thereby but without incurring any obligation to incorporate such improvements in any products which have been shipped or are in service No obligation exists for compensation of unauthorized repairs or modifications without prior approval And in no event will CrustBuster Speed King be liable for consequent...

Page 3: ... or handling modules 4 Never crawl under the builder for any reason 5 Do not build modules near or under high voltage lines 6 Lower tamper cylinder to transport or when near power lines or other overhead obstructions 7 Do not unlock the tamper cylinder unless tamper foot is in the lowered position Serious damage to cylinder and fittings and personnel could occur 8 Move tamper to front of module bu...

Page 4: ...neither I any of my workers nor anyone else should be allowed to work in or under the module builder container area while it is in operation and or unblocked unpinned or unstabilized for any reason I understand the tamper tamper cylinder and all cylinder supported components can and will fall rapidly and without warning if hoses are disconnected unsafely and or upon component failure Therefore I a...

Page 5: ...mper Extended OVERALL WIDTH 11 2 134 000 11 2 134 000 OVERALL LENGTH 39 4 472 750 39 4 472 750 WHEEL BASE 22 8 625 272 625 22 8 625 272 625 Pivot Pin to Center of Wheels MAXIMUM MODULE SIZES BUILDER WILL BUILD BOTTOM WIDTH 7 3 5 87 500 7 3 5 87 500 LENGTH 32 1 313 385 313 32 1 313 385 313 HEIGHT 8 0 625 96 625 9 6 625 114 625 MAXIMUM OPERATING TEMPERATURE 150 F for extended periods MAXIMUM OPERATI...

Page 6: ... sure you understand the rotation of the pump and secure the torque control arm to the tractor to prevent it from coming off during operation Each tractor has a slightly different configuration and the attachment must be devised to the operator s satisfaction A little extra time and effort is well spent to achieve a safe placement Testing once the attachment is made should be at a slow PTO rotatio...

Page 7: ...k front To adjust pressure setting on bridge transverse locate cross port relief valve behind platform For transverse to rear adjustment adjust valve located on top Remove cap and loosen jam nut Using hex key wrench turn adjusting screw clockwise to increase pressure and counterclockwise to decrease pressure Set pressure to range of 1300 to 1500 psi For transverse to front locate valve on bottom a...

Page 8: ...rating the bridge a Pull bridge lever to move bridge to front See Figure 1 b Push bridge lever to move bridge to rear See Figure 1 8 Moving builder from module and preparing to build a new module a Move bridge to front of builder b Open rear gate completely by pulling rear gate lever c Raise builder by pulling axle lever on 2 spool until axle cylinders are fully extended d Move to tractor and rais...

Page 9: ...ly g Pull axle lever to raise builder to highest position h Install transport brackets on both wheel cylinders Transport brackets should be used whenever transporting builder from field to field or over average distance on the road i Disengage PTO on tractor j Remove gear pump from PTO and place in transport pin on tongue and secure k Raise 3 point to level builder and lock 3 point lever in tracto...

Page 10: ...le which precedes the tow truck Use signal and brake lights and exercise extreme caution on all turns Intersection signal lights may be low even though you are on the permitted route AVOID POWER LINES When possible use roads with wide and or paved shoulder Allow plenty of time to reach your destination MANEUVERING THE MODULE BUILDER Individual tractors and hitches will afford different degrees of ...

Page 11: ...y time which in excess causes the harvesters to wait between dumps After the first two or three dumps are made and leveled out the tamping begins Care should be taken to pack the module ends extra firmly since they are most susceptible to damage in transport This is very important in building palletless modules It is not necessary to level each dump if they are placed in the proper location spaced...

Page 12: ...few days Several methods are available however the least complicated is the use of a 36 inch thermometer inserted into eight places on the module three on each side and one on each end Record temperature at each of the eight areas for four days or longer until temperature begins lowering and assuring the operator that heating will not occur Should the temperature reach 120 degrees the module shoul...

Page 13: ...ity inhibit corrosion and depress the pour point Pump performance and reliability are directly affected by the antiwear additive formulation contained in the oil Oils providing a high level of antiwear protection are recommended for optimum performance and long life VISCOSITY Viscosity is the measure of fluidity The oil selected must have proper viscosity to maintain an adequate lubricating film a...

Page 14: ...obile hydraulic system service 3 Meet the viscosity recommendations shown in the flowing tables OIL VISCOSITY RECOMMENDATIONS Temperatures shown are cold ambient start up to maximum operating During cold start up avoid high speed operation of hydraulic components until the system is warmed up to provide adequate lubrication CLEANLINESS Thorough precautions should always be observed to insure the h...

Page 15: ...ou run out of trailers 2 Having a module system does not necessarily mean you have to store cotton It can be put on pallets carried to the gin and ginned on the same priority as trailers if desired You still increase harvester efficiency and can continue harvesting without waiting for trailers 3 Dry cotton stored three weeks or longer normally increases in grade 4 It is desirable to have at least ...

Page 16: ... telescope or module receiver to free the transporter for continuous hauling QUALITY PRESERVATION LINT AND SEED Seed cotton stored in modules can gin out exceptionally high quality lint The quality of seed can also be maintained at high levels To maintain the quality of both products several practices must be followed The following guidelines are based on research conducted under weather and field...

Page 17: ... 5 days are safe If the temperature in a module reaches 120 degrees the cotton should be ginned immediately Arrangements should be made in advance with your ginner 8 Apply tarpaulin as soon as possible to prevent water soak damage in rainfall areas Tie down the tarpaulin securely allowing a little slack for tarp shrinkage and module expansion avoiding damage to grommets After tarpaulin is removed ...

Page 18: ...inside and outside bearing mount plates Loosen center bottom 3 4 nut on bearing plate all thread Using top 3 4 nut on both inside and outside bearing mount plates raise drive wheel so it is just in contact with I beam Leave all bolts loose STEP 3 INSIDE SLIDE ADJUSTMENT Inside slide adjustment bolts 2 per slide are located on inside lower corners of bridge Loosen jam nut and tighten square head ad...

Page 19: ...II Excessive Flow 1 RPM of pump incorrect a Check tractor RPM Set to minimum 1000 RPM maximum 1300 RPM DO NOT EXCEED 1300 RPM IV Erratic Pressure 1 Air in fluid a Tighten leaky connections b Check reservoir for proper level c Bleed air from system 2 Worn relief valve a Replace relief valve 3 Contamination in fluid a Replace filters purge system replace fluid 4 Worn pump motor or cylinders a Replac...

Page 20: ...r for proper level 2 Incorrect fluid viscosity a Check hydraulic fluid viscosity Change to match conditions 3 Worn pump valve motor a Check all system components for damage cylinder or other components Replace if necessary VIII Excessive Noise A Pump Noise 1 Cavitation a Check and replace dirty filters b Check for clogged inlet line to pump c Check tractor RPM DO NOT EXCEED 1300 RPM d Check pump f...

Page 21: ...irty filters j Check reservoir for proper fluid level II Bridge Chain Drive 1 Bridge not even at end a Chain adjustment not same on each side Check Bridge hits bumper ontake up length on both sides Also with bridge at one side but not the other front of builder check number of chain lengths from end of take up to center of sprocket 2 Bridge hesitates one direction a Chain needs to be tightened the...

Page 22: ...broke Call dealer 2 Tamping cylinder leaking oil at a Seals worn Replace seals in tamping cylinder rod end b Pressure line tubing broke at base Call dealer 3 Tamping cylinder leaking oil at a Check hoses for loose connections hose end b Check fittings for loose connections c Cylinder head cracked Call dealer 4 Tamper not packing module a Pressure gauge showing wrong pressure Replace tight enough g...

Page 23: ...l Intermediate only 13 1 330456 Klik Pin 14 1 00610600 Adapter Straight 9 16 18 JICM 1 4 NPF 15 1 00652800 Pressure gauge 16 1 02890200 Canister Mount Bracket 17 1 02889400 Manual Canister 18 1 02888600 Seat Lock 19 1 80008600 Replacement Tongue Intermediate only 20 2 10373900 Grommet 21 1 20394300 Hose Guard 22 2 311662 Extender 23 2 334425 Klik Pin 7 16 w 2 Ring 24 1 334987 HHCS 1 x 3 25 3 33516...

Page 24: ... 00164400 Cab Side Glass 10 2 00163600 Door Glass 11 x ft 00206300 Glass Seal order by foot 12 4 333385 Screw 10 24 x 750 SCS HD Machine 13 4 333393 Nut 10 24 Lock 14 1 82332800 Door Handle RH 15 8 337949 Carriage Bolt 250 x 750 16 8 330522 Nut 250 Hex Nylock 17 1 82338500 Door Handle LH Platform Sunroof Option Item Qty Part No Description 1 1 10796100 Sunroof 2 2 11463700 Front Adaptor Plate 3 2 ...

Page 25: ...r cyl G 1 471565 Hyd Hose 1 x 29 Tank Port 2 spool Selector valve IN Selector Valve Item Qty Part No Description 1 62580600 Selector Valve with fittings 1 1 03384500 Adapter Tee 7 8 MOR x1 1 16 JICM 2 2 4 03363900 Adapter Straight 3 4 MOR 7 8 JICM 3 1 00542100 Adapter 45 7 8 MOR x 7 8 JICM 4 1 03353000 Valve 2 Spool Hydraulic Hoses and Routings Item Qty Part No Description From To A 1 471862 Hose ...

Page 26: ...s C 1 00553800 Hose 3 4 x 36 Port B 1st spool Port C cross port D 1 00550400 Hose 3 4 x 48 Port D on cross port Port B bridge motor Chain Drive Bottom tube bridge motor Chainless PTO Pump Item Qty Part No Description 1 60558400 Pump Assy w fittings torque arm 1 1 03572500 PTO Pump 2 1 00704700 Adapter Straight 1 5 16 MOR 1 5 16 JICM 3 1 00733600 Adapter Straight 1 5 8 MOR 1 1 4 NPTF 4 1 00241000 P...

Page 27: ...12 1 00866400 Adapter Cap 9 16 18 JIC 13 1 82413600 Oil Reservoir 14 1 00568600 Adapter Straight 3 8 NPTM 9 16 JICM 15 1 00827600 Adapter Straight 1 1 4 NPTM 1 5 16 JICM 16 1 00867200 Plastic Cap 1 1 16 12 17 12 01010800 HHCS 5 16 x 1 18 9 06490700 Caulking rope 19 1 10454700 Clean out cover 20 1 461962 Pipe Plug 3 4 NPTM Hydraulic Hoses and Routings Item Qty Part No Description From To A 1 028936...

Page 28: ...26 Bridge Assembly Chain Drive ...

Page 29: ...escription 37 4 61212700 Roller 5 OD x 1 ID x 3 1 4 38 4 330357 HHCS 1 x 5 39 4 330597 Nut 1 Hex 40 1 337071 Cotter Pin 3 32 x 41 2 13421300 Decal Striping 42 1 02789600 Decal 1300 RPM 43 2 02747400 Decal Chain Adjustment 44 1 01010800 HHCS 5 16 x 1 45 2 330852 Washer 5 16 Flat 46 1 331611 Nut 5 16 Nylock 47 2 334961 HHCS 3 8 x 6 48 1 62758800 Regen Valve Assembly 49 2 80488000 Bridge Retainer 50 ...

Page 30: ...28 Bridge Assembly Chainless ...

Page 31: ...Roll Pin 1 4 x 1 54 1 02123800 Hose x 120 7 8 JICFSw 1 1 16 JICF Sw 55 1 02122000 Hose x 120 7 8 JICF Sw 7 8 JICF Sw 56 4 600817 Decal Grease Daily 57 Item Qty Part No Description 58 1 60767100 Handle Assy Manual Latch 59 2 80107600 Latch 60 8 335240 HHCS x 1 3 4 61 2 80556400 Bearing Mount 62 1 80320500 Bridge 63 1 80367600 Locking Arm 64 2 13420500 Drive Shaft Assembly 65 3 00867200 Plastic Cap ...

Page 32: ...0730200 Bushing 1 SF QD 11 3 12911400 Bearing 1 2B 3 8 16hole 12 1 10626000 CRR 1 x 124 Front Shaft Item Qty Part No Description 13 1 10903300 Chain 80 x 31Pitches 14 1 20072500 Key 3 8 x 2 15 1 255224 Motor Spacer Plate 16 1 80348600 Drive Mount 17 3 00683300 Set Screw 3 8 x 18 2 01303700 Sprkt 80 15 Tooth SK 19 2 04418000 Bushing 1 SK QD 20 2 12781100 Front Shaft Spacer 21 2 03498300 Chain Assy ...

Page 33: ...ng 1 2B 3 8 16 hole 4 8 331363 Nut Hex Nylock 5 8 335240 HHCS x 1 1 4 6 1 80970700 Rear Channel Chain Drive Intermediate Only 1 80969900 Rear Channel Chainless Intermediate Only Item Qty Part No Description 7 2 80093800 Rear Shaft 8 2 10746600 Bumper 9 1 80007800 Rear Hopper Intermediate Only 10 2 60995800 Rear Chain Guard Assembly 2 10625200 Rear Chain Guard ...

Page 34: ...32 Hydraulic Lines Chain Drive ...

Page 35: ... 24 2 01034800 U bolt 3 8 16 x1 1 4 x2 1 4 25 1 338111 U bolt 3 8 x 1 26 2 00613000 Hose Clamp 5 8 27 38 02093300 Grommet 3 4 ID x 1 5 8 OD 28 5 02094100 Grommet 1 ID x 1 3 4 OD 29 5 02095800 Grommet 1 5 16 ID x 2 OD 30 Intermediate 1 20516100 Hose Clamp Bracket Stripper 1 20517900 Hose Clamp Bracket Hydraulic Hoses Intermediate A 1 00494500 Hyd Hose 1 x 240 w 1 5 16 JICF Swivel B 1 00495200 Hyd H...

Page 36: ...34 Hydraulic Lines Chainless ...

Page 37: ... 4 x2 1 4 26 2 00613000 Hose Clamp 5 8 27 38 02093300 Grommet 3 4 ID x 1 5 8 OD 28 15 02094100 Grommet 1 ID x 1 3 4 OD 29 5 02095800 Grommet 1 5 16 ID x 2 OD 30 2 02866200 Adapter Straight 7 8 JICM 3 4 JICM 31 Intermediate 1 20516100 Hose Clamp Bracket Stripper 1 20517900 Hose Clamp Bracket 32 3 338111 U Bolt 3 8 x 1 33 1 333906 U Bolt 3 8 x 1 3 4 Hydraulic Hoses Intermediate A 1 00494500 Hyd Hose...

Page 38: ...Grease Seal 10 2 02732600 Spindle Washer 11 2 02733400 Spindle Nut 12 2 02734200 Cotter Pin 13 2 60975000 Tire Rim Assembly 14 2 02791200 Hub w cups only 15 4 468488 Hyd Hose 3 8 x 26 16 2 466862 Adapter 90 w Restrictor 3 4 MOR 3 4 JICM 17 2 465310 Adapter 90 3 4 MOR 3 4 JICM 18 2 02706000 Cylinder Stripper 3 x 12 w 1 rod 2 00492900 Cylinder Intermediate 3 x 16 w 1 rod A R 461087 Cylinder Seal Kit...

Page 39: ...1 16 MOR 1 1 16 JICM 17 1 62706700 Hyd Hose 3 4 x 99 18 1 334789 HHCS 1 x 3 19 1 330597 Nylock Nut 1 Gate Assembly Item Qty Part No Description 1 1 80974900 Tail Gate Intermediate 1 80975600 Tail Gate Stripper 2 1 80972300 Gate Lock 3 2 80115900 Gate Hinge 4 4 12792800 Gate Latch Retainer Strap 5 1 02858900 Cylinder 3 x 30 1 1 4 ram 6 1 466862 Adapter 90 w restrictor 3 4 MOR 3 4 JICM 7 1 465310 Ad...

Page 40: ...Models 02706000 3 x 12 Item Part No Description 1 461483 Clevis 2 469114 Rod M 3 460899 Head 4 460964 Piston C 5 469130 Tube 6 469718 Base 7 469155 Tie Rod 461087 Seal Kit Wheel Cylinder Intermediate Models 00492900 3 x 16 Item Part No Description 1 461483 Clevis 2 469122 Rod M 3 460899 Head 4 Piston 5 469148 Tube 6 469718 Base 7 469163 Tie Rod 461087 Seal Kit Tamper Cylinder 03565900 2 x 89 Part ...

Page 41: ...0 Wire 14 ga x 69 3 1 03449600 Light Switch On Off 4 1 03446200 Wiring Harness 5 16 03452000 Wire Clips 6 2 605535 Tail Lights Turn Signals 7 6 00613000 Hose Clamp 8 6 570192 Cable Tie 9 2 605709 Light Grommet 10 5 330654 Carriage Bolt 3 8 x 1 11 5 330837 Nylock Nut 3 8 ...

Page 42: ...P O Box 1438 Dodge City Kansas 67801 620 227 7106 ...

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