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Issue 1

15

Section 4

Maintenance

4.1 servicing 

Servicing should be carried out annually by a gas safe registered engineer ,the service should 
include changing the ODS pilot if warranty is to be extended if not thoroughly clean , also the 
chimney /flue should be checked and the appliance removed to check for debris in the fireplace 
opening ,a smoke test must be carried out to check for up draught and no leakage in the flue 
check the condition of the fuel pieces and if necessary replace  with Genuine replacements from 
crystal fires 
after servicing a soundness test and working pressure should be tested and a spillage test 

1. Removal of fuel pieces 

remove trims and fire front and remove screws holding glass in place ,remove the glass the fuel 
pieces can then be removed and placed carefully so not to get damaged 
Replace as per instructions 
replace glass by inserting glass into bar at bottom and push into place whilst holding glass place 
the outer frame into place and put 8 screws in , only tighten when glass is safe all screws in by 
hand 

2. replacement of gas control and pilot  (Manual and remote) 

Remove glass & fuel set as above 
isolate appliance from gas supply and disconnect from inlet elbow 
remove securing screws holding fire tray in place , the fire tray can now be removed 
remove control knob (manual) and disconnect gas connections to gas valve including the pilot 
connection also disconnect the thermo couple nut by unscrewing or remote pull off the leads 
making a note of position ,
remove screws on remote and locknut on manual the valve is then free 
to remove pilot remove screws holding it in place 
Re assemble in revers order

3.replacement of injector 

remove fuel and glass as per 

1.

repeat 

2.

 to remove gas control 

the injector can now be removed by unscrewing locknut holding it in place and it can be removed 
and cleaned or replaced (only replace with exactly the same )
RE assemble in reverse order ensuring all nuts fully tight and remote control connections secure 

Turn on gas supply, check for soundness and re-commission the fire  

perform spillage test & check all joints are sound 

Summary of Contents for CF3 MONTANA

Page 1: ...A Installation maintenance user instructions HAND THESE TO THE USER Natural gas G20 at supply pressure of 20 mbar in GB IE This appliance is manufactured by Crystal fires limited aintree racecourse bu...

Page 2: ...ETRAY 8 SECTION 2 INSTALLING THE APPLIANCE 2 1 INSTALLING THE FIREBOX 9 2 2 GAS SUPPLY 9 2 3 SECURE TO FIREPLACE 9 10 2 4 GAS TIGHTNESS INLET PRESSURE 10 SECTION 3 FUEL SETUP AND COMMISIONING 3 1 SETT...

Page 3: ...e purpose is to ensure that customers are provided with the correct equipment for their needs that it is installed commissioned and serviced in accordance with the manufacturer s instructions by compe...

Page 4: ...1856 2 metal flue pipes for gas appliances 6 Bs 8303 installation of domestic heating appliances 7 Is 813 domestic gas installation republic of Ireland No purpose made additional ventilation is normal...

Page 5: ...be inspected to ensure that all of the following conditions are satisfied 1 check that the chimney flue only serves one fireplace and is clear of any obstruction any dampers or register plates must be...

Page 6: ...seal 1 6 Fireplace opening and chimney catchment space The front opening of the fireplace must be between 400mm and 425mm wide and between 560mm and 570mm high if the opening exceeds these dimensions...

Page 7: ...GREES C NOTE IF THE FLUE BOX IS TO BE USED WITH AN EXISTING BRICK OR STONE CHIMNEY A 125 mm 5 MINIMUM DIAMETER FLUE LINER CONFORMING TO BS 715 MAY BE USED NOTE A BRICK CHAMBER TO THE SIZES IN FIG 2 IN...

Page 8: ...of operation 3 when this device is changed recommended yearly at service only a complete original manufacturers part may be used it is not possible to replace individual parts on this device only a co...

Page 9: ...face of the fire opening in the positions shown below fig 2 FIG 2 Fit the wall plugs provided and screw the fixing eyes securely into the rear of the fire opening Uncoil the two fire fixing cables an...

Page 10: ...lve on the fire 2 4 gas tightness and inlet pressure Refit gas fire tray into fire box and screw it secure using two screws at bottom Connect the gas supply to the inlet elbow and carry out a gas soun...

Page 11: ...RE LOG SET UP AERATION SLOTS AROUND BURNER MUST NOT BE BLOCKED Place the base ceramics as shown on left logs can then be fitted as shown in diagrams Ensure that the aeration slot on rear of fire is no...

Page 12: ...ner COAL PEBBLE LAYOUT The coal pieces sit across each other allow gaps for flames to come through AERATION SLOTS AROUND BURNER MUST NOT BE BLOCKED Place the base ceramics as shown on left coals can t...

Page 13: ...ot light to be seen position this to allow enough of pilot to be on show Above small coal piece sits up at front Above small coal flake sits at front centre Left The coal flake sits to the left betwee...

Page 14: ...he fire must be disconnected from the gas supply and expert advice obtained always ensure flue chimney is completely sealed including the base and any pipes no longer used or cavity may need pointing...

Page 15: ...uter frame into place and put 8 screws in only tighten when glass is safe all screws in by hand 2 replacement of gas control and pilot Manual and remote Remove glass fuel set as above isolate applianc...

Page 16: ...e cleaned by shaking any debris from them under no circumstances brush them or vacuum as this can damage them 4 3 installer spare parts Part code Part code FUEL PIECES LOGS CF3 logs ODS manual CF3 907...

Page 17: ...ment I s 813 domestic gas installation which is issued by the national standards authority of Ireland If installing in northern Ireland please consult local building regulations In Scotland please con...

Page 18: ...any type must never be thrown on to the fuel bed this could affect safe operation and damage the fire Any deposits and debris should be removed from the fuel bed periodically this may be carried out...

Page 19: ...the gas burner 5 The appliance can be adjusted between high and low by moving the control knob to suit the knob will need to be depressed slightly to move from low high ignition 6 To turn the fire of...

Page 20: ...ime of service or more often depending on use and quality of batteries we recommend using Energiser batteries as they do not leak YOUR REMOTE CONTROL WILL COME ALREADY PAIRED WITH YOUR FIRE This will...

Page 21: ...gh or low To turn the fire off simply press the ON OFF Button whilst hand wrapped around handset and green light solid the appliance will turn off very easily as this is not a safety issue Whenever yo...

Page 22: ...OLLOWING PROCEDURE Place the base ceramics as shown on left logs can then be fitted as shown in diagrams Ensure that the aeration slot on rear of fire is not covered by the rear back log The centre lo...

Page 23: ...ner COAL PEBBLE LAYOUT The coal pieces sit across each other allow gaps for flames to come through AERATION SLOTS AROUND BURNER MUST NOT BE BLOCKED Place the base ceramics as shown on left coals can t...

Page 24: ...ot light to be seen position this to allow enough of pilot to be on show Above small coal piece sits up at front Above small coal flake sits at front centre Left The coal flake sits to the left betwee...

Page 25: ...ime the appliance is used the condensation produced will create marks on the inside glass panel and any impurities in the gas can embed into the glass only replace the glass if it is in good condition...

Page 26: ...ance and especially watch the gauze filter for linting if necessary vacuum the filter when possible it will help assist a long life of trouble free use of the appliance Remote control problems always...

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