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MINI TRACKED DUMPER

16

GB

MAINTENANCE

Never use a “pressure washer” to 
clean your unit. Water can penetrate 
tight areas of the machine and its 
transmission case and cause damage 
to spindles, gears, bearings, or the 
engine. The use of pressure washers 
will result in shortened life and 
reduce serviceability. 

S u d d e n   s t o p p i n g   a t   a   h i g h 
speed under a heavy load is not 
recommended. Engine damage may 
result.

Do not move the choke control to 
CLOSE to stop the engine. Backfire 
or engine damage may occur.

1. 

1. 

1. 

2. 

2. 

3. 

3. 

4. 

5. 

Adjusting Clutch

When the clutch begins to show wear, the 
handle reach will become wider, making it 
more difficult to reach. Follow these steps 
to return the clutch lever back to its original 
position.

Maintaining your mini tracked dumper will 
ensure long life to the machine and its 
components.

Preventive Maintenance

Jam Nut

Adjustment Nut

Adjustment Nut

Jam Nut

Jam Nut

1

2

3

Adjusting Steering

If steering becomes difficult to engage follow 
these steps to adjust the cable tension.

Turn off the engine and disengage all 
command levers. The engine must be cool.

Keep the engine’s throttle lever in its SLOW 
position and remove the spark plug wire 
from the spark plug and secure.

Inspect the general condition of the power 
trackbarrow. Check for loose screws, 
misalignment or binding of moving parts, 
cracked or broken parts, and any other 
condition that may affect its safe operation.

Use a soft brush, vacuum or compressed 
air to remove all contaminants from the 
machine. Then use high quality light oil to 
lubricate all moving parts.

Check the spark plug wire regularly for 
signs of wear, and replace when needed.

Loosen the jam nut by turning it counter 
clockwise with 10mm wrench.

Tighten or loosen the cable by turning the 
cable adjustment nut clockwise or counter 
clockwise with 10mm wrench until you 
have reached your required tightness.

Once tightness is set, return the jam nut 
against the handle to hold the cable in 
place. 

Loosen the jam nut by turning it counter 
clockwise with 10mm wrench.

2. 

3. 

Tighten or loosen the cable by turning the 
cable adjustment nut clockwise or counter 
clockwise with 10mm wrench until you 
have reached your required tightness.

Once tightness is set, return the jam nut 
against the handle to hold the cable in place.

Summary of Contents for QTP500B

Page 1: ...d Dumper Operator s Manual MODEL NUMBER QTP500B SERIAL NUMBER Both model number and serial number may be found on the main label You should record both of them in a safe place for future use FOR YOUR...

Page 2: ...them as waste All tools hoses and packaging should be resorted taken to the local recycling center and disposed of in an environment friendly safe way The four speed gearbox three forward and one rev...

Page 3: ...es No smoking sparks or flames Do not touch parts that are hot from operation Serious burns may result Keep your hands clear from all rotating parts Never start or run the engine inside a closed area...

Page 4: ...ersonal injury Avoid accidental starting Be sure the engine s switch is off before transporting the machine or performing any maintenance or service Understand Your Machine Read this manual and labels...

Page 5: ...do not smoke and stay away from sparks open flames or other sources of ignition near the area of operation Never fill the fuel tank indoors To avoid sparking or arcing keep grounded conductive objects...

Page 6: ...ever place any part of your body where it would be in danger if movement should occur during assembly installation operation maintenance repair or relocation Keep all bystanders children and pets at l...

Page 7: ...locks Remove all the plywood plates and remove all the loose parts on the bottom pallets 1 2 3 4 QTY 1 GW 264 0 kg NW 228 0 kg Carton Size 143 0 X 82 5 X 88 0 cm MADE IN CHINA MiniTrackedDumper QTP500...

Page 8: ...8 Panel Bottom 9 Gas Spring Optional 10 Tools for Spark Plug Assembly 11 Operator s Manual Engine Manual 12 Hardware Bag Including M10 X 20 X 4 A M8 X 25 X 2 21 X 307 X 1 B 4 X 35 X 2 M8 X 35 X 2 C M...

Page 9: ...acket Align the holes with the mounting bracket Insert a long pin through holes and secure each side with a flat washer and cotter pin Tipping Handle Engine Guard M8 X 35 X 2 C M8 X 30 X 2 Place the e...

Page 10: ...rea Gas Spring Guide Bracket Plow Blade Optional 1 Mount the mounting bracket to the blade using M8 30 hex bolts washers and nuts M8 30 4 Mounting Bracket M8 30 4 a M20 95 1 Pivot Bracket M20 95 1 b 2...

Page 11: ...h control lever to the guide tube Line up holes and fasten with M8 35 bolt washers and nut 5 Insert the handle grip into the holder 6 Securethesupportbracketintothecontrol lever with pin 10 60 and bri...

Page 12: ...12 GB KNOW YOUR MACHINE Features and Controls Throttle Control Engine Switch Right Steering Lever Clutch Control Lever Left Steering Lever Hopper Track Tipping Handle Gearbox Gear Selection Lever Gas...

Page 13: ...ip shift the machine into a lower gear If the front of the machine rides up shift the machine into a lower gear If the front continues to ride up lift up on the handles Operate the lever to turn left...

Page 14: ...for fuel expansion Pay close attention while filling the fuel tank to ensure that the recommended fuel level inside the tank is not exceeded Use a portable gasoline container with an appropriately siz...

Page 15: ...ins full of sharp uneven points with a high degree of friction Even though the unit has rubber tracks remember to be careful when working in adverse weather conditions ice heavy rain and snow or on ty...

Page 16: ...disengage all command levers The engine must be cool Keep the engine s throttle lever in its SLOW position and remove the spark plug wire from the spark plug and secure Inspect the general condition o...

Page 17: ...k Nut Lock Nut 2 Adjustment Nut 3 Jam Nut Adjustment Nut Lock Nut If the above adjustment does not create enough cable tension follow the steps below Replacing Drive Belt Remove the belt covers as sho...

Page 18: ...alt or pavement Lift the machine and set it on blocks or supports rated for the weight of the machine so that the tracks are approximately 4 off the ground Oil Filler Oil Outlet 10cm 15cm Adjusting Bo...

Page 19: ...oward the engine then track will be loosen Replacing Tracks Check the condition of the tracks periodically If any track is cracked or frayed it should be replaced as soon as convenient 1 Lift up the h...

Page 20: ...damage While the engine is still warm drain the oil from the engine Refill with fresh oil of the grade recommended in the Engine Manual Use clean cloths to clean off the outside of the machine and to...

Page 21: ...Dirty air cleaner 7 Improper carburetor adjustment 1 Connect and tighten spark plug wire 2 Move choke lever to OFF 3 Clean fuel line Fill tank with clean fresh gasoline 4 Clear vent 5 Drain fuel tank...

Page 22: ...MINI TRACKED DUMPER 22 GB PARTS SCHEDULE 97 50...

Page 23: ...MINI TRACKED DUMPER 23 GB Gearbox 50...

Page 24: ...MINI TRACKED DUMPER 24 GB Box 97...

Page 25: ...33 Baseplate R 1 34 Small Pulley Cover 1 35 Engine 6 5HP 1 36 Key 5x35 1 37 Fixing bracket 1 38 Tensioner Pulley Bracket 1 No Description Q ty 39 Washer 8 2 40 Belt Plate 1 41 Sleeve Washer 1 42 Smal...

Page 26: ...108 Seal FB17X40X7 2 109 Spline Shaft I 1 110 Duplex Slip Gear 1 111 Gear 1 112 Bearing 6302 1 113 Gearshift Fork Guide Pin 1 114 Small spring 1 No Description Q ty 115 Steel Ball 6 1 116 Gearshift Fo...

Page 27: ...174 Joint Bush 2 175 Spring Gasket 4 176 Circlip 25 2 177 Seal FB25x42x7 2 178 Screw M8x25 12 179 Washer 8 10 No Description Q ty 180 Outpush Shaft Bush 2 181 Output Shaft Composite Bushing 4 182 Han...

Page 28: ...r 12 2 16 Washer 12 3 17 Washer 10 4 18 Washer 10 4 19 Pin 10 60 1 20 Curved Support Bracket Weldment 1 No Description Q ty 21 Bolt M8 50 1 22 Active Connecting Weldment 1 23 Nut M12 2 24 Bolt M10 25...

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