CS Instruments PI 500, Installation And Operating Instructions Manual

Page 1: ...PI 500 Seite 1 von 93 Installation and operating instructions Hand held instrument PI 500 EN English...

Page 2: ...tioning of the PI 500 are only guaranteed in case of careful observation of the described instructions and notes Sales Office South Gesch ftsstelle S d Zindelsteiner Str 15 D 78052 VS Tannheim Tel 49...

Page 3: ...nt sensors series FA 415 FA 300 12 6 3 Connection for CS dew point and consumption sensors series FA VA 400 12 6 4 Connection for CS dew point and consumption sensors series FA VA 5xx 12 6 5 Connectio...

Page 4: ...3 2 1 2 9 5 Definition Unit of flow and velocity 40 7 3 2 1 2 9 6 Definition consumption counter value and consumption unit 41 7 3 2 1 2 9 7 Settings analogue output 4 20mA of VA 5xx 42 7 3 2 1 2 9 8...

Page 5: ...Settings 82 9 2 1 Selection of Sensor type 82 9 2 2 Configuration of each single virtual value 83 9 2 3 Activation of a single virtual value 83 9 2 4 Definition of Operands 83 9 2 5 Definition of Oper...

Page 6: ...plicable regulations for electrical installations e g VDE 0100 Carry out maintenance only in strain less state All electric works are only allowed to be carried out by authorized qualified personnel W...

Page 7: ...ation NOTE The plug of the power supply unit charger is used as a separator This separator must be clearly recognisable and easily accessible by the user A plug connector with a CEE7 7 system is neces...

Page 8: ...aphic indication of coloured measurement curves is inimitably Up to 100 million measured valued can be stored with date and name of measuring site The measured data can be transferred to the computer...

Page 9: ...n batteries charging time approx 4 h PI 500 operation 4h depending on current consumption of external sensor Power supply unit 100 240 VAC 50 60 Hz 12VDC 1A Safety class 2 only for application in dry...

Page 10: ...03 mA 0 05 Input resistance 50 Voltage signal 0 1V Measuring range 0 1 V Resolution 0 05 mV Accuracy 0 2 mV 0 05 Input resistance 100 k Voltage signal 0 10 V 30 V Measuring range 0 10 V 30 V Resoluti...

Page 11: ...tor Order no 0553 0503 cable length 5 m Extension cable ODU ODU Order no 0553 0504 cable length 10 m Connection scheme Connector housing Plug insert Collet Clamping nut View on welding pins of Medi Sn...

Page 12: ...CS dew point and consumption sensors series FA VA 400 1 3 2 SDI I 500 A 1 2 3 4 5 6 7 8 RS485 RS485 SDI Analog IN VB 24Vdc VB GND Analog IN PI 500 FA 410 FA 400 VA 400 VA 420 The digital data transmi...

Page 13: ...le 1 1 1000 Hz input resistance min 100 kilo ohm I 500 A 1 2 3 4 5 6 7 8 RS485 RS485 SDI Analog IN VB 24Vdc VB GND Analog IN R Required external R 4K7 Attention The PI 500 is counting a consumption un...

Page 14: ...Analog IN VB 24Vdc VB GND Analog IN Sensor 0 4 20mA PI 500 Sensors with 4 20 mA output in 3 wire technology I 500 A 1 2 3 4 5 6 7 8 RS485 RS485 SDI Analog IN VB 24Vdc VB GND Analog IN Sensor 0 4 20mA...

Page 15: ...1 10 30 Vdc I 500 A 1 2 3 4 5 6 7 8 RS485 RS485 SDI Analog IN VB 24Vdc VB GND Analog IN Sensor Sensor with voltage output in 3 wire technology 0 1 10 30 Vdc I 500 A 1 2 3 4 5 6 7 8 RS485 RS485 SDI An...

Page 16: ...IN 2 wire PT100 PT1000 KTY81 Sensor I 500 A 1 2 3 4 5 6 7 8 RS485 RS485 SDI Analog IN VB 24Vdc VB GND Analog IN 3 wire PT100 PT1000 KTY81 Sensor I 500 A 1 2 3 4 5 6 7 8 RS485 RS485 SDI Analog IN VB 24...

Page 17: ...e actual display content will be stored Storage is possible either to a USB Stick or on to the internal SD card 7 1 3 1 Storing Screenshot After pressing the Screenshot button a menu see left appears...

Page 18: ...menu Export Data Export Screenshots Change With Export Screenshots the stored Screenshots will be transferred to a USB Stick Use the Change buttons to adjust a period between start and end Stored bitm...

Page 19: ...Operation PI 500 Touchpanel PI 500 Seite 19 von 93 Main menu Export Data Export Screenshots Export The Screenshots of the selected period are exported to the USB Stick...

Page 20: ...oil can be damaged After sensors are connected they also have to be configured Inputs or changes can be made with all white deposit fields The measured values can be represented as a curve or values W...

Page 21: ...item 7 3 1 Initialization Please see chapter 7 3 2 1 2 Sensor Settings then select appropriate configurations and set After switching on the PI 500 the channel is initialized and the menu Real time v...

Page 22: ...and time should be set Remark Chapter 7 3 2 1 4 1 language Main Settings Device Settings Set Language Chapter 7 3 2 1 4 2 Date Time Main Settings Device Settings Date Time Hard and Software Version A...

Page 23: ...Password Please enter new password 4 digits If an incorrect password is entered there appears Enter password or New password repeat in red font If you can t remember the password please use Master pa...

Page 24: ...struments are generally pre configured and can be connected directly to external sensor channel Main menu Settings Sensor settings 0 000 m h 648195 m 0 000 m s The overview of the available channel ap...

Page 25: ...ings C1 Main menu Settings Sensor settings C1 Type description field CS Digital If still no sensor has been configured the Type No Sensor appears By pushing the description field Type No Sensor the li...

Page 26: ...45678 ltr 0 00 m s Attention Before the selected measurement data are recorded the data logger must be activated after the settings See chapter 7 3 2 1 3 2 Logger Settings Datalogger For the recorded...

Page 27: ...tons Popup buttons Main menu Settings Sensor settings C1 0 000 ltr min 2345678 ltr 0 00 m s Remark After confirm with OK the font is black again and the values and settings are accepted In the alarm s...

Page 28: ...pressing the OK button Remark After confirming with OK the font is black again and the values and settings are accepted In More Settings you can define whether the 4 20 mA analogue output of the sens...

Page 29: ...S Digital Main menu Settings Sensor settings C1 9 5 rF 22 6 C 9 2 Ctd Dew Point Main menu Settings Sensor settings C1 description field Name Third step confirm with OK two times Now the Type CS Digita...

Page 30: ...tting the description fileds the alarm settings see Chapter 7 3 2 1 2 4 Alarm Settings and the recording settings see Chapter 7 3 2 1 2 3 Recording measurement data and the Resolution of the decimal p...

Page 31: ...right 2 page 0 000 ltr min 2345678 ltr 0 00 m s ltr 20 00 100 00 1000 00 Kanal Main menu Settings Sensor settings C1 description field Unit It is possible to enter a name with 24 characters By enterin...

Page 32: ...standard for the tube inner diameter Please inquire at the manufacturer or measure by your own Main menu Settings Sensor settings C1 arrow right 2 page Gas Constant description field Remark After con...

Page 33: ...larm settings see Chapter 7 3 2 1 2 4 Alarm Settings and the recording settings see Chapter 7 3 2 1 2 3 Recording measurement data and the Resolution of the decimal places see Chapter 7 3 2 1 2 2 Name...

Page 34: ...right 2 page Pressure Setting Fixed The definition of the fixed value system pressure value is done by activating the button fixed but this is only required in case a ext pressure probe is connected T...

Page 35: ...ressure is the pressure for that the dew point in relaxation will be back calculated Default Value is 1013 mbar Atm Pressure Confirm the settings by pressing the OK button By using an ext pressure sen...

Page 36: ...n be put back to factory setting by pressing Reset For each performed calibration the counter is increased by 1 This menu allows the adjustment assignment of the measurement value and the scaling of t...

Page 37: ...leds the alarm settings see Chapter 7 3 2 1 2 4 Alarm Settings and the recording settings see Chapter 7 3 2 1 2 3 Recording measurement data and the Resolution of the decimal places see Chapter 7 3 2...

Page 38: ...ameter Please inquire at the manufacturer or measure by your own Main menu Settings Sensor settings C1 arrow right 2 page diameter unit description field For each text field could be the either a valu...

Page 39: ...values m h and consumption values indicated in the display are related to 20 C 1000 hPa according to ISO 1217 intake condition 0 C and 1013 hPa standard cubic meter can also be entered as a reference...

Page 40: ...in menu Settings Sensor settings C1 arrow right 2 page Ref Pressure Unit description field Main menu Settings Sensor settings C1 arrow right 2 page Ref Temp description Field Main menu Settings Sensor...

Page 41: ...ck again and the values and settings are accepted The sensor allows taking over a starting counter value Inserting the value by entering the Count Val text field In the Count Val Unit field different...

Page 42: ...analogue output scaling have to possibilities automatic scaling default and a manual scaling by the user Auto scaling is based on the calibration settings means 4mA is set to zero and the 20mA value...

Page 43: ...ction by pressing unit button and choice one of the possible units kg cf ltr or m Pulse weight setting by entering the text field Value Here with defined 1 pulse per m and with positive polarity With...

Page 44: ...the zero point of the characteristic could be reset Cutoff With the low flow cut off activated the flow below the defined LowFlow Cut off value will be displayed as 0 m h and not added to the consumpt...

Page 45: ...0 Volt and 0 4 20 mA Main menu Settings Sensor settings C1 Type description field 0 1 10 30 V 125 44 C Main menu Settings Sensor settings C1 arrow right 2 page Please see the scale of the sensor here...

Page 46: ...ings Sensor settings C1 Type description field 0 4 20 mA 10 55 bar Here for example Type 4 20 mA A preset selection of suitable units by Type 0 1 10 30 V and 0 4 20 mA The different pages could be dis...

Page 47: ...TY81 Main menu Settings Sensor settings B1 Type description field PT100x 123 54 C Here the sensor type PT100 and the Unit in C are chosen alternatively the sensor types PT1000 and KTY81 as well as the...

Page 48: ...ulse 9000 m h 367001 m 50 Hz m h Main menu Settings Sensor settings B1 arrow right 2 page Unit Pulses Typically the value with unit of 1 Pulse is standing on the sensor and can directly entered to the...

Page 49: ...n m h Main menu Settings Sensor settings B1 arrow right 2 page Unit Counter More setting options see chapter 7 3 2 1 2 9 Type 0 1 10 30 Volt and 0 4 20 mA Unit of current Consumption by Type Pulse Rem...

Page 50: ...0 von 93 7 3 2 1 2 14 Type No Sensor Main menu Settings Sensor settings C1 Type description field No Sensor Is used to declare a not currently needed channel as No Sensor defined If you go to Type No...

Page 51: ...ow right 2 page Modbus Settings ID text field Via Modbus it is possible to read out up to 8 Register Values from Input or Holding Register of the sensor Selection by the Register Tabs Va Vh and activa...

Page 52: ...DS500 Accordingly for a 16bit Value only one register is read In the Modbus Specification the sequence of the transmitted bytes is not defined clearly To cover all possible cases the byte sequence in...

Page 53: ...e U1 32b und Byte Order A B C D HWord LWord HByte LByte HByte LByte 29235175522 AE 41 56 52 Data Order 1 Byte 2 Byte 3 byte 4 Byte A B C D AE 41 56 52 D C B A 52 56 41 AE B A D C 41 AE 52 56 C D A B 5...

Page 54: ...C1 Scale description field Main menu Settings Sensor settings C1 OK The use of this factor allows adapting the output value by the same By default or value 0 no scaling is applied and displayed in th...

Page 55: ...more than 25 measurement data are recorded at the same time the smallest possible time interval of the data logger is 5 seconds In the top row you can select the predefined Time intervals 1 2 5 10 15...

Page 56: ...e new record file button and a name or comment can be entered by the choice of the Comment description field Important If a new recording file should be created the force new record file button must b...

Page 57: ...ield By pushing the timed Stop button and then the date time description field below the date and the stop time can be set for a data logger recording Remark If the stop time activated it will automat...

Page 58: ...he last applied recording file is used After the start and stop time activation and the created settings the Start button will be pushed and the data logger is armed The data logger starts the recordi...

Page 59: ...0 Seite 59 von 93 7 3 2 1 4 Device Settings Main menu Settings Device settings 7 3 2 1 4 1 Language Main menu Settings Device settings Set language Overview of Device settings Here you can select one...

Page 60: ...Date Time Main menu Settings Device settings Date Time By pushing the Time Zone description field and enter the correct UTC you can set the correct time all over the world The summer and wintertime s...

Page 61: ...Logger Database Main menu Settings Device settings SD Card Erase SdCard By pressing Reset Logger Database all actual stored data on SD Card will be blocked for use in DS 400 Nevertheless all data are...

Page 62: ...ettings Device settings System Update 7 3 2 1 4 4 1 Check for new Software updates USB Main menu Settings Device settings Update System Check USB Stick for new Software updates Overview of the Update...

Page 63: ...pears it has to be pushed to restart the PI 500 Update of the channels maybe requires a repeating of this procedure with a reboot of the system In that case after reboot of the system a popup is displ...

Page 64: ...Reset PI 500 Seite 64 von 93 7 3 2 1 4 5 Factory Reset Main menu Settings Device settings Factory Reset Reset to Defaults If necessary or required by pressing the Reboot System button the PI 500 coul...

Page 65: ...ight bottom left top right and in the middle These positions have consecutively confirmed in the cross center pressed When the calibration is completed positively a message is displayed Calibration su...

Page 66: ...onal different functions if you have not done this by ordering This function can be used for cleaning the touch panel during running measurements If one minute is not enough time to clean the process...

Page 67: ...2 3 Chart real time values Zoom and scroll options in the time domain of the Chart Additional zooming and scrolling options in Chart and Chart Real time values Running measurement there are no values...

Page 68: ...nd a Colour By pushing the date description field center bottom the calendar from which the appropriate date can be selected conveniently appears Stored measuring data can be select here by time START...

Page 69: ...the same way the remaining y axes can be labelled m h A1a A2a m s Two different grid settings with various Units and Colours Select the Unit of the represented recording from the menu Now the grid can...

Page 70: ...Chart PI 500 Seite 70 von 93 Main menu Chart...

Page 71: ...e activated at the same time and viewed in Main Chart Real time values Here the channel C1 chosen For each channel you can select a value to be represented in the Chart and one to display 2 values In...

Page 72: ...in In the same way the remaining setups can be set Channel C1 Elected the flow as Chart If several channels are logged all charts will be displayed but there is only the y axis of the selected channel...

Page 73: ...Start of recording is immediately after setting of the sensor but there is always the possibility to reset the Min and Max values Main menu Channels I1 Max Wert Min Wert The overview of Channels shows...

Page 74: ...t is possible to reset a single measurement value here it is the dew point or if needed to reset all minimum and maximum values of the sensor For resetting the single value the Reset Value Button for...

Page 75: ...ement values By exceeding the upper or lower alarm levels the respective measurement value flashes yellow for Alarm 1 or red for Alarm 2 Remark Changes for display settings have to be done in the Setu...

Page 76: ...an see also in other menu items Main Real time values and Main Settings Sensor settings The channel name will appear yellow invers alarm 1 or inverse red alarm 2 In addition you can see which popup ha...

Page 77: ...Export system settings the recorded measurement data screenshots and saved settings can be transferred to a USB stick With Import Settings saved system settings could be imported from USB stick or SD...

Page 78: ...r after the date selection with OK Now a recording can be selected comfortable All already saved system settings will be displayed depending on the location USB Stick or SD Card Location path is DEV00...

Page 79: ...ort Export system settings All already saved system settings will be displayed depending on the location USB Stick or SD Card Location path is DEV0002 Settings In case an existing file will be selecte...

Page 80: ...the selected location USB stick or internal SD card all already stored settings will be listed Selection of storage location by pressing button USB or SDCard The selected file be imported after confi...

Page 81: ...le Possible cases are calculation of Specific performance of a compressor s Complete consumption of a compressor or the sum of several compressors Energycost etc 9 1 Option Virtual Channels activation...

Page 82: ...ton Virtual Channels in the Sensor Settings menu an overview with the 4 available Virtual Channels is displayed Remark By default all channels are without settings By pushing the description field Typ...

Page 83: ...virtual value Main menu Settings Sensor Settings Virtual Channels V1 arrow right 2 page V1a Use 9 2 4 Definition of Operands Main menu Settings Sensor Settings Virtual Channels V1 arrow right 2 page...

Page 84: ...rtual channel or const Value e g C1 a list of all available measurement channels or measurement values will appear Pressing the respective channel button e g C1b will select the measurement channel Pr...

Page 85: ...e list with all available operands appears Selecting and validation of the operand by pressing the respective operand Pressing of the button not used deactivates the operation of the dedicated operand...

Page 86: ...lowing formula Example V1a 1st Operand 1st operation 2nd Operand 2nd operation 3rd Operand V1a A1c A2a 4 6 Then define the unit and confirm it with the button OK With the buttons and Clr it is possibl...

Page 87: ...Name the measurement and 7 3 2 1 2 3 Recording measurement data The Resolution of the decimal places the Short Name and Value Name are found under the Tool button For the recorded Value there can be e...

Page 88: ...nd 0 4 20mA 10 1 Option Analog Total activation After purchasing of the option Analog Total the functionality has to be activated first Main menu Settings about PI 500 buy Enter Code for Option 2 Plea...

Page 89: ...s By pushing the description field Type No Sensor the list of sensor types appears see next step By pushing the button of the required sensor button e g 4 20mA the sensor is selected Pushing the butto...

Page 90: ...he final drying with a clean cloth or by air drying In addition the local hygiene provisions need to be observed Warning Damage possible A too high degree of humidity and hard and pointed objects as w...

Page 91: ...Appendix PI 500 Seite 91 von 93...

Page 92: ...Appendix PI 500 Seite 92 von 93...

Page 93: ...Appendix PI 500 Seite 93 von 93...