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7

GG-R

Operation

Start-up

Before applying power, make a final check of all wiring. 

After power-up, allow at least 1 hour for the system to 

stabilize before testing the sensors.  Because sensors 

are normally located at a distance from the main unit, 

the test time required and accuracy of the response 

checks will be improved if two people perform the 

start-up procedures and use radio contact.

Start-Up Test:

1) One person exposes each sensor to a gas sample or 

calibration gas.
2) The second person stays at the control unit to 

determine that each sensor, when exposed to the 

target gas, is connected to the proper input and 

responds, causing appropriate alarm functions.

Calibration

The GG-R Sensor comes factory calibrated and should 

require only minimal adjustments after installation. 

There are two pots on the preamp that are used for 

calibration.
Note:  Never measure sensor output in mA.  Always 

use mVDC (or VDC) voltmeter settings.
Note: The adjustment response is dampened.  Make 

slight adjustments (no more than ½ turn of the 

potentiometer) and wait for output response. 

Zero Calibration:

 After the unit is installed and has 

been powered up for a minimum of 1 hour, the unit 

can be zero calibrated by the following:
•  Activate calibration mode by pressing the CAL 

MODE button (green LED will flash).

•  Proceed to next step if certain the sensor is in clean 

air (no target gas present), otherwise apply Zero Air 

gas at 0.8 L/min. 

•  Adjust the zero pot until the sensor outputs 40 

mVDC from test points [-] to [+] (see Figure 2).

Span Calibration: 

Perform zero calibration prior to 

spanning.
•  Activate calibration mode.
•  Connect tubing to the calibration port of the 

infrared tube. (see Figure 2)

•  Apply span gas at 0.5 to 0.8 L/min.
•  Sensor should react to gas within 20 seconds.
•  Once the output signal has peaked (or 3 minutes 

maximum) adjust the span pot until the correct 

output is achieved. 

•  Exit calibration mode by pressing the CAL MODE 

button (green LED will stop flashing). 

•  Replace cap over calibration port
Note: Calibration mode will automatically time-out 

after 6 minutes.
If the correct output cannot be achieved, contact 

Calibration Technologies for technical help.

Summary of Contents for GG-R

Page 1: ...Installation and Operation Manual GG R REFRIGERANT SENSOR ...

Page 2: ...ly in the manner described in this manual If the equipment is used in a manner not specified by Calibration Technologies the protection provided by the equipment may be impaired This equipment should be installed by qualified personnel ...

Page 3: ...rade Winds Pkwy Columbia MO 65201 866 394 5861 Sales ctiengineering com www ctiengineering com General description 4 Installation 4 Locating the sensor 4 Installation guidelines 5 Wiring 6 Operation 7 Start up 7 Calibration 7 Zero filter mode 9 Maintenance 9 Specifications 10 Warranty 11 ...

Page 4: ...ther critical sensor circuits and components The output signal is not affected by drastic temperature and moisture variations that occur during washdown defrost cycles etc The circuit board is sealed in potting compound completely protecting sensitive electronic components and copper tracing from corrosion The specially vented chemical resistant polycarbonate enclosure protects the sensor from acc...

Page 5: ... drives and radio repeaters Protect sensor from physical damage forklifts etc If mounting on a wall with studs the mounting screws should be screwed into the studs Mount sensor enclosures through the mounting holes as shown in Figure 1 Use the supplied self tapping screws for mounting on sheet metal surfaces Even though the sensor comes calibrated from the factory it is always a good idea to calib...

Page 6: ...ed copper cable Do not pull sensor wiring with AC power cables This can cause electrical interference If cable runs cannot be made without a splice all splice connections should be soldered Ground the shield at the main control panel Connect the shield wire in the sensor terminal block labeled SHLD Always disconnect power at the controller before performing any wiring at the sensor To maintain NEM...

Page 7: ...pened Make slight adjustments no more than turn of the potentiometer and wait for output response Zero Calibration After the unit is installed and has been powered up for a minimum of 1 hour the unit can be zero calibrated by the following Activate calibration mode by pressing the CAL MODE button green LED will flash Proceed to next step if certain the sensor is in clean air no target gas present ...

Page 8: ...peration mode of the GG R Sensor has an active deadband to eliminate the display of signals within the zero noise of the sensor To change or view the zero filter mode follow the procedure below Press and hold the CAL switch for approximately 4 seconds green LED will blink 4 times per second The red LED will indicate the deadband mode of the sensor Red LED lit for enabled and red LED off for disabl...

Page 9: ...tified calibration gas Calibration kits and replacement cylinders are available from Calibration Technologies All tests and calibrations must be logged Always disconnect power at the controller before performing any wiring at the sensor Sensor Life Expected sensor life of the GG R is seven to ten years Failure of the infrared sensor happens normally when the infrared optics reach the end of their ...

Page 10: ...o 100 condensing Wiring Connections 3 conductor shielded stranded cable with drain wire Temperatures down to 10 F max cable run 1500 ft 18AWG cable General Cable C2535A or equal Temperatures down to 40 F max cable run 800 ft 18AWG cable General Cable C2535A or equal 130 ft 16AWG cable General Cable C2536A or equal 1500 ft 14AWG cable General Cable C2538A or equal Temperatures down to 50 F max cabl...

Page 11: ...uct by and person other than an authorized dealer or contractor or the installation of unapproved parts on the product The obligations set forth in this warranty are conditional on a proper storage installation calibration use maintenance and compliance with the product manual instructions and any other applicable recommendations of CTI b the buyer promptly notifying CTI of any defect and if requi...

Page 12: ...ctiengineering com 866 394 5861 GG R DOC1 1 20190208 ...

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