23
Changing Brake Pads
WARNING: Using an unstable lifting device
and vehicle support may result in bodily
injury. Use a safe lifting device and sup-
ports to work on raised vehicle.
To gain access to the brake pads, remove the wheel as
described in the
Wheel Replacement
Section. If less
than .030” of material remains on the pad, replace.
NOTE
: Brake pads must be replaced as a set, ie., right
rear and left rear.
To change the brake pads, follow the steps below and
refer to Figure 16.
1
. Remove clips at the end of the mounting bolts.
2
. Remove mounting bolts securing caliper and brake
pads to mounting bracket.
3
. Remove brake pads from caliper and replace with new
pads.
4
. Press in brake piston and place caliper and new brake
pads into place in the mounting bracket, making sure
brake disc is between the two brake pads.
IMPORTANT
: When pressing in brake piston, take care
not to damage rubber piston seal.
5. Secure caliper and brake pads to mounting bracket
with mounting bolts and clips removed earlier. Torque
the mounting bolts to 32 to 36 ft. lbs.
6. Replace wheel as described in
Wheel Replacement
section.
Draining CVT Cover
Drain CVT cover every 50 hours or after driving vehicle
through more than 12” of water.
1. Remove CVT cover drain plug. See Figure 17.
2. Allow water to completely drain out.
3. Reinstall drain plug, and tighten securely.
Cleaning
The body panels are scratch and impact resistant
automotive quality ABS plastic. The use of standard car
wash soap and non-abrasive car wax is acceptable for
cleaning the body panels. Avoid any abrasive cleaner
or rubbing compounds for these will damage the body
panels. Dry thoroughly to avoid water spots.
WARNING: DO NOT use a pressure washer.
Damage may occur if direct hose spray
comes in contact with intake openings,
or any other electrical components, i.e. at
instrument cluster or under dash.
5
WARNING
Servicing
Your
Utility
Vehicle
Figure 16
DO NOT use a pres-
sure washer. Damage
may occur if direct
hose spray comes in
contact with intake
openings, or any other
electrical components,
i.e. at instrument
cluster or under dash.
Using an unstable lift-
ing device and vehicle
support may result in
bodily injury. Use a
safe lifting device and
supports to work on
raised vehicle.
Figure 17
Summary of Contents for J466
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