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12

S

ection

 4— o

peration

WARNING: 

Do not stop or start suddenly when 

going uphill or downhill. Be especially cautious 

when changing direction on slopes. Apply brakes 

when going down slopes to maintain control of 

vehicle.

6. 

Release brake pedal and apply pressure to the accelerator 

pedal.

7. 

Release accelerator and apply brake pedal evenly and 

firmly to slow down or stop.

Engaging 4x4 (If Equipped)

The 4x4 switch is located on the right side of the dash panel. See 

the Controls & Features section.

1. 

To engage, stop or slow vehicle speed and push up on the 

switch. All four wheels will now continue to have power.

IMPORTANT: 

Engage the 4x4 feature as the first option 

when stuck in mud or similar situation where two wheel 

drive is ineffective at moving vehicle.

2. 

If still unable to move vehicle with the 4x4 engaged, 

disengage 4x4 by pushing down on the switch and 

engaging the differential lock as described below.

Engaging Differential Lock

The differential lock lever is located in the center console 

between the seats (bucket seat models only). See Know Your 

Utility Vehicle.

1. 

To engage, stop vehicle, place into Neutral, and pull the 

lever rearward. The differential will then lock and remain so 

until it is disengaged, giving continuous power to both rear 

wheels.

IMPORTANT: 

Engage the differential as the last option when 

stuck in mud or similar situation or when the left and right side 

wheels are turning at slightly different speeds.

WARNING: 

To avoid transmission damage, injury, 

or turf damage, go slow when operating vehicle 

with differential lock engaged as steering response 

is noticeably reduced. Also, do not drive the unit 

with the differential lock engaged on concrete, 

asphalt or any high traction surfaces.

Disengaging Differential Lock

1. 

To disengage the differential lock, stop the unit, place in 

Neutral, and push the lever forward.

Raising & Lowering Cargo Box

WARNING: 

To prevent the possibility of bodily 

injury from unintentional lowering of the cargo box, 

be sure vehicle is on a level and stable surface and 

parking brake is locked before raising cargo box.

Manual Lift

1. 

Park the vehicle safely on level ground and set parking 

brake.

2. 

Empty cargo by hand and unlatch cargo box by pulling up 

on the cargo latch.

3. 

While holding the latch up, lift the cargo box.

4. 

Lower and allow bed to re-latch cargo box before 

operating unit.

Electric Lift 

(Optional)

1. 

Park the vehicle safely and turn key to the RUN position.

2. 

Raise cargo box by pressing and holding top of electric lift 

switch. Release switch when box is at desired dump height 

or when maximum height is reached.

NOTE: 

A ratcheting noise will indicate cargo box is at full 

extension. The same noise will also be heard when cargo 

box is at the full down position. If lift capacity of the power 

lift is exceeded, a ratcheting will also be heard.

3. 

To lower cargo box, push on bottom of electric lift switch. 

Turn ignition switch to the STOP position.

Dumping Load From Cargo Box

1. 

Back up the vehicle to the dump site and apply parking 

brake.

2. 

Unlatch the tailgate from cargo box.

3. 

If using an electric lift, raise cargo box to dump load and 

lower box when empty.

WARNING: 

The center of gravity changes as a 

loaded cargo box is raised. Do not allow rear wheel 

to hang over the edge of a loading dock or ravine. 

The cargo box weight may shift over center and 

vehicle could tip over backwards.

WARNING: 

A loaded cargo box can be very heavy. 

Do not attempt to dump a loaded cargo box unless 

vehicle is equipped with an electric lift option.

IMPORTANT: 

If dumping by electric lift, stop immediately if 

actuator clutch slippage occurs. Lower cargo box completely and 

remove excess load by hand before dumping.
4. 

Reconnect the tailgate to the cargo box. Do not drive the 

vehicle with cargo box in the raised position.

Loading the Cargo Box

WARNING: 

The utility vehicle may become 

unstable if the cargo box is loaded incorrectly. Avoid 

loose and shifting loads or uneven loading of 

material.

1. 

Verify cargo box is latched before loading.

2. 

Securely anchor all loads in cargo box and do not load 

beyond maximum capacity.

3. 

The maximum box capacity is 1000 lbs. (362.9 kg).

4. 

When loading objects into vehicle, be sure load is securely 

anchored and evenly distributed in cargo box.

Summary of Contents for Volunteer

Page 1: ...s Set Up Operation Maintenance Service Troubleshooting Warranty WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WIT...

Page 2: ...l operate the machine carefully follow the recommended safety practices at all times Failure to do so could result in personal injury or property damage All information in this manual is relative to t...

Page 3: ...iver and one passenger only No riders are allowed in cargo box or anywhere else on vehicle except in the driver and passenger seats 11 Keep all body parts i e head arms hands legs feet inside vehicle...

Page 4: ...on 31 Do not touch engine or muffler while engine is running or soon after it is stopped They will be hot and can cause a burn 32 Always inspect your vehicle each time you use it to make sure it is in...

Page 5: ...and the dangers Never assume that children will remain where you last saw them Avoid run over accidents a Keep children out of the immediate area of the vehicle and in watchful care of a responsible a...

Page 6: ...onmental Protection Agency Recycling centers are established to properly dispose of materials in an environmentally safe fashion 13 Use proper containers when draining fluids Do not use food or bevera...

Page 7: ...Read understand and follow all instructions in the manual s before attempting to assemble and operate WARNING HOT SURFACE Hot Surface Do not touch WARNING GAS CONTAINER Avoid injury from explosion Do...

Page 8: ...ence IMPORTANT Refer to the Engine operator s manual before operating this vehicle to familiarize yourself with the engine controls and adjustments A F G I J K H L M E B N O C D A 4x4 Switch all 4X4 u...

Page 9: ...nel Depressing the accelerator pedal will move the vehicle in the direction selected on the gearshift As the pedal is depressed speed will increase to the maximum selected range Releasing the pedal re...

Page 10: ...lowest possible lap position before riding To adjust the position of the seat belts 1 Loosen the seat belt mounting bolts 2 Reposition both the buckle an retractor Tighten the mounting bolts Cargo Bo...

Page 11: ...lease parking brake IMPORTANT DO NOT run the starter continuously for more than 5 seconds otherwise the battery may discharge quickly NOTE On air cooled gas powered models if the engine surges after s...

Page 12: ...face and parking brake is locked before raising cargo box Manual Lift 1 Park the vehicle safely on level ground and set parking brake 2 Empty cargo by hand and unlatch cargo box by pulling up on the c...

Page 13: ...nd hitch point provided for the utility vehicle Do not modify the hitch in any way Transporting Vehicle IMPORTANT Never tow the vehicle Transmission damage will occur if vehicle is towed Haul the vehi...

Page 14: ...e Normally to prevent air from entering the system the radiator cap should not be removed Figure 5 2 If the overflow reservoir is empty the radiator cap should be removed and the coolant level in the...

Page 15: ...ation Check for loose hose connections Replace any damaged hoses and tighten any loose connections Replace a worn or damaged water pump belt Servicing the Fuel Filter DieselModelsOnly WARNING Do not s...

Page 16: ...tween the fuel tank and the filter 1 Place a suitable container beneath the filter drain 2 Clamp the fuel line just to the rear of the fuel filter See Figure 5 4 3 Open the filter drain and drain the...

Page 17: ...rate properly 6 Reassemble the oil fill plug into the gearcase and torque to 10 ft pds Battery WARNING The battery produces a flammable and explosive gas Do not smoke near battery Wear eye protection...

Page 18: ...re Check tire pressure before driving the vehicle Operator Protective Structure OPS Periodically at least every six months visually inspect the OPS and seat belts need to be inspected for damage and p...

Page 19: ...ay comes in contact with intake openings or any other electrical components i e at instrument cluster or under dash CVT Inlet Filter A CVT Inlet Filter 751 12642 is installed in the inlet pipe of the...

Page 20: ...t the passenger seat forward and locate the adjustment in the throttle cable running along the right side of the unit below the passenger seat See Figure 5 13 1 Loosen the locking nut and thread the a...

Page 21: ...light assembly 2 Turn the bulb socket assembly approximately a quarter turn counterclockwise to align its tabs with the notches of the reflector then remove from the reflector See Figure 6 16 Figure 6...

Page 22: ...Brake Pads WARNING Using an unstable lifting device and vehicle support may result in bodily injury Use a safe lifting device and supports to work on raised vehicle To gain access to the brake pads re...

Page 23: ...UnitsOnly P Change Fuel Filter EFI DieselUnitsOnly P Inspect OPS and Seat Belts P Inspect Front and Rear Shocks P Inspect Ball Joints P Lubricate Rear Knuckles P Inspect CV Boots P Inspect Tires P Ins...

Page 24: ...Tires Black Steel Rims Set of 4 Mile Marker 3500 Lb Winch Digital Speedometer Fuel Gauge Hood Rack Warn 4000 Lb Winch Electrical Accessory Harness 22 Cubic Foot Dump Cart Front Receiver Warn Winch Ki...

Page 25: ...h Standard 2 Rear Receiver Dual Cup Holders Standard Additional Storage Dash Box Power Port 12V Dash Mounted Front Bumper Standard Front Brush Guard Standard Front bumper required Electric Bed Lift Op...

Page 26: ...rd 2 Rear Receiver Dual Cup Holders Standard Additional Storage Dash Box Power Port 12V Dash Mounted Front Bumper Standard Front Brush Guard Standard Front bumper required Electric Bed Lift Optional R...

Page 27: ...2 Rear Receiver Dual Cup Holders Standard Additional Storage Dash Box Power Port 12V Dash Mounted Front Bumper Standard Front Brush Guard Standard Front bumper required Electric Bed Lift Optional Rub...

Page 28: ...t in wiring Engine is difficult to start 1 Engine is cold 2 Plugged fuel filter 3 Carburetor not adjusted properly or dirty Air Cooled Gas Powered Units Only 4 Engine oil viscosity too heavy 5 Spark p...

Page 29: ...umes are colored Black Diesel Units Only 1 Fuel quality is poor 2 Too much oil 3 The air cleaner is clogged Engine fumes are colored Blue white Diesel Units Only 1 The inside of exhaust muffler is dum...

Page 30: ...olenoid 2 Key switch not turned to STOP position 3 Sulfated or worn out battery Battery light comes on when engine is running 1 Low engine speed 2 Faulty voltage regulator 3 Faulty battery 4 Faulty al...

Page 31: ...Notes 11 31...

Page 32: ...32 Notes...

Page 33: ...33 Notes...

Page 34: ...to that part as described in MTD Consumer Group Inc s application for certification The warranty period begins on the date the outdoor equipment engine is delivered to an ultimate purchaser or first p...

Page 35: ...ill eligible for warranty coverage Further the coverage under this warranty extends only to parts that were present on the off road engine and equipment purchased The following emission warranty parts...

Page 36: ...may carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Routine maintenance items such as lubricants filters tune ups brake adjustments clu...

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