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16

S

ection

 5— M

aintenance

 & a

djuStMentS

2. 

Allow transmission sufficient time to cool before 
attempting any maintenance or repairs.

3. 

Raise and secure cargo box, if manual lift.

4. 

Access drain plug through slot on underside of machine 
and remove plug. See Figure 5-3.

Fill/ 

Level 

Plug

Drain 

Plug

Figure 5-5

5. 

Allow oil to drain into a suitable container.

6. 

Check O-ring on drain plug and replace if missing or in 
poor condition.

7. 

Add approximately 64 oz of Shell Spirax 80W-90 GL5 oil 
through the fill/level plug port. When oil begins coming 
out of opening, the transmission is full.

8. 

Install and tighten fill/level plug.

9. 

Lower and latch cargo box.

Differential Case Oil 

(Rear)

WARNING: 

The fluid for the differential has been 

specially formulated to ensure the safe and proper 
operation of your vehicle. When changing the 
differential oil replace it with part no. 737-04158 – 
Shell Spirax 80W-90 GL5. Failure to use Shell Spirax 
80W-90 GL5 may result in a failure of the drive 
system which could result in property damage or 
personal injury. DO NOT substitute.

Check the differential case oil every 100 hours or yearly and 
change it at the first 50 hours and then again at 500 hours.
1. 

Park vehicle on level surface, place shift lever in Neutral, 
and apply parking brake.

2. 

Allow the unit sufficient time to cool before attempting any 
maintenance or repairs.

3. 

Locate the differential below the cargo box in the rear of 
the vehicle.

4. 

Locate the Oil fill/Level plug, refer to Figure 5-6. Remove 
the plug, and oil should begin to seep out. If no oil seeps 
out, slowly add oil through the oil Fill/level port until oil 
begins to seep through the oil fill/level plug port.

Changing The Fuel Filter

Replace the fuel filter cartridge after every 500 hours of 
operation.

NOTE: 

There is no shut off valve in the fuel system. To stop the 

flow of fuel while replacing the filter, it will be necessary to 
carefully clamp the fuel line between the fuel tank and the filter.
1. 

Place a suitable container beneath the filter drain.

2. 

Clamp the fuel line just to the rear of the fuel filter. See 
Figure 5-4.

3. 

Open the filter drain and drain the filter into the container 
below. Close the filter drain.

4. 

Turn the filter approximately 1/4 turn counter-clockwise (as 
viewed from bottom) to align the unlock icons.

5. 

Pull the filter cartridge straight downward to remove from 
the filter body.

6. 

Align the unlock icons of the new filter cartridge and filter 
body, and push the new filter cartridge fully up into the 
filter body.

7. 

Turn the new filter cartridge approximately 1/4 turn 
clockwise to lock.

NOTE: 

The lock icons on the body and cartridge should be 

aligned or nearly aligned.

8. 

Remove the clamp from the fuel line. The filter should 
begin to fill will diesel fuel.

9. 

Slowly turn the air bleed knob counterclockwise until fuel 
begins to seep out around the bleed knob. Turn the air 
bleed knob clockwise to close.

10.  Remove the catch container and properly dispose of the 

diesel fuel.

11.  Start and run the utility vehicle’s engine for a short period 

to fully bleed any residual air from the filter, fuel lines, and 
injection pump.

Engine Breather Service 

(Diesel Models Only)

The engine breather should be changed after every 2000 hours 
of engine operation. Contact your Cub Cadet dealer.

Fuel Injector Nozzle Service 

(Diesel Models Only)

The fuel injector nozzles should be checked and serviced after 
every 2000 hours of engine operation. Contact your Cub dealer.

Transfer Case Oil 

(All Models)

WARNING: 

The fluid for your transmission has 

been specially formulated to ensure the safe and 
proper operation of your vehicle. When changing 
the transmission fluid replace it with Shell Spirax 
80W-90 GL5. Failure to use Shell Spirax 80W-90 GL5 
oil may result in a failure of the drive system which 
could result in property damage or personal injury. 
DO NOT substitute.

Check the transfer case oil every 100 hours or yearly and change 
it at the first 50 hours and then again at 500 hours.
1. 

Park vehicle on level surface, place shift lever in Neutral, 
and apply parking brake.

Summary of Contents for Volunteer

Page 1: ...s Set Up Operation Maintenance Service Troubleshooting Warranty WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WIT...

Page 2: ...l operate the machine carefully follow the recommended safety practices at all times Failure to do so could result in personal injury or property damage All information in this manual is relative to t...

Page 3: ...iver and one passenger only No riders are allowed in cargo box or anywhere else on vehicle except in the driver and passenger seats 11 Keep all body parts i e head arms hands legs feet inside vehicle...

Page 4: ...on 31 Do not touch engine or muffler while engine is running or soon after it is stopped They will be hot and can cause a burn 32 Always inspect your vehicle each time you use it to make sure it is in...

Page 5: ...and the dangers Never assume that children will remain where you last saw them Avoid run over accidents a Keep children out of the immediate area of the vehicle and in watchful care of a responsible a...

Page 6: ...onmental Protection Agency Recycling centers are established to properly dispose of materials in an environmentally safe fashion 13 Use proper containers when draining fluids Do not use food or bevera...

Page 7: ...Read understand and follow all instructions in the manual s before attempting to assemble and operate WARNING HOT SURFACE Hot Surface Do not touch WARNING GAS CONTAINER Avoid injury from explosion Do...

Page 8: ...ence IMPORTANT Refer to the Engine operator s manual before operating this vehicle to familiarize yourself with the engine controls and adjustments A F G I J K H L M E B N O C D A 4x4 Switch all 4X4 u...

Page 9: ...nel Depressing the accelerator pedal will move the vehicle in the direction selected on the gearshift As the pedal is depressed speed will increase to the maximum selected range Releasing the pedal re...

Page 10: ...lowest possible lap position before riding To adjust the position of the seat belts 1 Loosen the seat belt mounting bolts 2 Reposition both the buckle an retractor Tighten the mounting bolts Cargo Bo...

Page 11: ...lease parking brake IMPORTANT DO NOT run the starter continuously for more than 5 seconds otherwise the battery may discharge quickly NOTE On air cooled gas powered models if the engine surges after s...

Page 12: ...face and parking brake is locked before raising cargo box Manual Lift 1 Park the vehicle safely on level ground and set parking brake 2 Empty cargo by hand and unlatch cargo box by pulling up on the c...

Page 13: ...nd hitch point provided for the utility vehicle Do not modify the hitch in any way Transporting Vehicle IMPORTANT Never tow the vehicle Transmission damage will occur if vehicle is towed Haul the vehi...

Page 14: ...e Normally to prevent air from entering the system the radiator cap should not be removed Figure 5 2 If the overflow reservoir is empty the radiator cap should be removed and the coolant level in the...

Page 15: ...ation Check for loose hose connections Replace any damaged hoses and tighten any loose connections Replace a worn or damaged water pump belt Servicing the Fuel Filter DieselModelsOnly WARNING Do not s...

Page 16: ...tween the fuel tank and the filter 1 Place a suitable container beneath the filter drain 2 Clamp the fuel line just to the rear of the fuel filter See Figure 5 4 3 Open the filter drain and drain the...

Page 17: ...rate properly 6 Reassemble the oil fill plug into the gearcase and torque to 10 ft pds Battery WARNING The battery produces a flammable and explosive gas Do not smoke near battery Wear eye protection...

Page 18: ...re Check tire pressure before driving the vehicle Operator Protective Structure OPS Periodically at least every six months visually inspect the OPS and seat belts need to be inspected for damage and p...

Page 19: ...ay comes in contact with intake openings or any other electrical components i e at instrument cluster or under dash CVT Inlet Filter A CVT Inlet Filter 751 12642 is installed in the inlet pipe of the...

Page 20: ...t the passenger seat forward and locate the adjustment in the throttle cable running along the right side of the unit below the passenger seat See Figure 5 13 1 Loosen the locking nut and thread the a...

Page 21: ...light assembly 2 Turn the bulb socket assembly approximately a quarter turn counterclockwise to align its tabs with the notches of the reflector then remove from the reflector See Figure 6 16 Figure 6...

Page 22: ...Brake Pads WARNING Using an unstable lifting device and vehicle support may result in bodily injury Use a safe lifting device and supports to work on raised vehicle To gain access to the brake pads re...

Page 23: ...UnitsOnly P Change Fuel Filter EFI DieselUnitsOnly P Inspect OPS and Seat Belts P Inspect Front and Rear Shocks P Inspect Ball Joints P Lubricate Rear Knuckles P Inspect CV Boots P Inspect Tires P Ins...

Page 24: ...Tires Black Steel Rims Set of 4 Mile Marker 3500 Lb Winch Digital Speedometer Fuel Gauge Hood Rack Warn 4000 Lb Winch Electrical Accessory Harness 22 Cubic Foot Dump Cart Front Receiver Warn Winch Ki...

Page 25: ...h Standard 2 Rear Receiver Dual Cup Holders Standard Additional Storage Dash Box Power Port 12V Dash Mounted Front Bumper Standard Front Brush Guard Standard Front bumper required Electric Bed Lift Op...

Page 26: ...rd 2 Rear Receiver Dual Cup Holders Standard Additional Storage Dash Box Power Port 12V Dash Mounted Front Bumper Standard Front Brush Guard Standard Front bumper required Electric Bed Lift Optional R...

Page 27: ...2 Rear Receiver Dual Cup Holders Standard Additional Storage Dash Box Power Port 12V Dash Mounted Front Bumper Standard Front Brush Guard Standard Front bumper required Electric Bed Lift Optional Rub...

Page 28: ...t in wiring Engine is difficult to start 1 Engine is cold 2 Plugged fuel filter 3 Carburetor not adjusted properly or dirty Air Cooled Gas Powered Units Only 4 Engine oil viscosity too heavy 5 Spark p...

Page 29: ...umes are colored Black Diesel Units Only 1 Fuel quality is poor 2 Too much oil 3 The air cleaner is clogged Engine fumes are colored Blue white Diesel Units Only 1 The inside of exhaust muffler is dum...

Page 30: ...olenoid 2 Key switch not turned to STOP position 3 Sulfated or worn out battery Battery light comes on when engine is running 1 Low engine speed 2 Faulty voltage regulator 3 Faulty battery 4 Faulty al...

Page 31: ...Notes 11 31...

Page 32: ...32 Notes...

Page 33: ...33 Notes...

Page 34: ...to that part as described in MTD Consumer Group Inc s application for certification The warranty period begins on the date the outdoor equipment engine is delivered to an ultimate purchaser or first p...

Page 35: ...ill eligible for warranty coverage Further the coverage under this warranty extends only to parts that were present on the off road engine and equipment purchased The following emission warranty parts...

Page 36: ...may carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Routine maintenance items such as lubricants filters tune ups brake adjustments clu...

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