Culligan 19-GU-CUL, Installation And Operation Instructions Manual

Page 1: ...ring Biocote Protection In Tank UV Protection Built In Leak Protection Models 19 GU CUL 2010 Culligan International Com pa ny Installation Operation Service Instructions with Parts List Printed in USA Cat No 01021717 Rev B 06 01 10 DCO 011761 ...

Page 2: ...ead the entire manual before attempting to install operate or maintain this product Products manufactured and marketed by Culligan International Company Culligan and its affiliates are protected by patents issued or pending in the United States and other countries Culligan reserves the right to change the specifications referred to in this literature at any time without prior notice Culligan Aqua ...

Page 3: ...ts Breakdown 6 Flow Diagram 7 Inspection and First Time Setup Procedures 8 Installing the Premium Cooler 12 Maintaining and Sanitizing the Premium Cooler 14 Descaling the Premium Cooler 18 Troubleshooting Guide 20 Technical Specifications 22 Warranty 23 BioCote 24 Electrical Wiring Diagram 25 Premium Cooler Main Parts List 26 Premium Cooler Parts List 30 Appendix Overview 31 Appendix A 32 Appendix...

Page 4: ...00 RO see Appendix B Figure 16 on pages 34 36 Uses Preferred Series 250 Filter LC 100 RO and inline post carbon filter Premium Cooler units use an internal storage reservoir that requires no automatic shut off valve For detailed instructions about Aqua Cleer LC components please refer to the complete Installation Operation and Service Manual Cat No 01882074 Premium AC50 RO see Appendix C Figure 19...

Page 5: ...ntil there are no more carbon fines observed c Activate the Preferred Series 250 cartridge and thoroughly flush per the detailed instructions c Flush the pre carbon filter and sediment filters to drain c Flush the RO cartridge to a drain with chlorine free filtered softened water for 24 hours prior to installation c c c Flush the carbon post filter to drain c c c Prepare and Flush Cooler for Servi...

Page 6: ...iv Culligan Premium Cooler iv Cat No 01021717 ...

Page 7: ...tion You decide on the treatment package needed and then simply twist the filters selected into the three EZ Aqua Cleer filter heads factory installed behind the lower front panel The Culligan Premium Cooler is designed with an internal storage reservoir for configuration as a staged Reverse Osmo sis System To create an RO system First EZ Head 5 micron sediment filter for pre filtration Second EZ ...

Page 8: ...hen installing this equipment Local codes may prohibit the discharge of sanitizing or descaling solutions to drain Use protective clothing and proper face or eye protection equipment when handling chemicals or power tools NOTE The Culligan Premium Cooler is primarily designed to be used as an RO system and not used as a filtration only system NOTE The Culligan Premium Cooler is not intended for us...

Page 9: ...the cabinet A double float mechanism guards against overflows Built in Leak Detection and Shutoff A plastic containment tray in the base of the unit contains a leak detector If a leak should occur the detector will immedi ately shutoff the inlet solenoid valve UV Lamp The UV light is a TUV lamp with a wavelength of 253 7 nm which is very efficient at controlling bacteria found in water UV light in...

Page 10: ... Water press the BLUE dispense button in the middle of the console 2 To dispense Hot Water first press the left RED unlock button and then press the right RED dispense button 3 To dispense Room Temperature Water Push the GREEN Dispense Button on the right side of the console Figure 1 Premium Cooler water dispensing panel ...

Page 11: ...at least four 4 inches from the wall Don t lay the Premium Cooler down on its side If for some reason the unit was placed on its side it must stand upright for a minimum of two 2 hours before operation to allow the compressor to stabilize Connect the water supply to a cold water line only Feedwater over 105 F 40C can damage the treatment components Never install the system where it could freeze If...

Page 12: ...ot Water Pushbutton 12 Hot Safety Pushbutton 13 Drip Tray Insert Panel 14 Drip Tray Grill 15 Drip Tray Body 16 Front Down Insert Panel 17 Front Down Panel 18 Back Panel 19 Cold Water Thermostat 20 Power Switch 21 Power Cord Socket 22 Fuse Holder 23 Solenoid Valve 24 JG Hose Adaptor 25 Inlet Solenoid Valve Cover Bracket 26 Back Access Panel to Electronics 27 Hot Water Drain 28 Cold Water Drain 29 D...

Page 13: ...Flow Diagram 7 Cat No 01021717 Hot Cold and Room Temperature Figure 3 Premium Cooler flow diagram Flow Diagram See Appendix for Treatment Configurations Hot Room Cold ...

Page 14: ...tire unit with chlorine NOTE Sanitizing is mandatory prior to installing the Premium Cooler 5 Install and flush the water treatment components See appendix for details on water treatment configurations STEP ONE Unpack and inspect 1 Unpack the Premium Cooler and check exterior for damage 2 A Culligan IQR form is shipped with each unit Fill out the IQR form and return to Culligan Quality Department ...

Page 15: ...essories bag over the water inlet This helps protects the inlet fitting from damage 3 Connect plastic tubing from the back of the unit to a filtered soft water supply RO or DI water is recom mended NOTE Install a plastic shutoff valve in the tubing just ahead of the unit to make servicing easier STEP FOUR Sanitize the Premium Cooler unit NOTICE Latex gloves must be used when handling the filters U...

Page 16: ...heater but the LED above the word heater and the blue chilling LED on the front indication panel of the machine will be illuminated 17 Turn OFF the red switch and unplug the unit 18 Place a pitcher under the Cold faucet of the unit and dispense 1 gallon 4 liters of water Do the same with the Room and Hot faucets dispensing 1 gallon 4 liters of water 19 Twist off the cold and hot drain caps on the ...

Page 17: ...e will occur 10 Verify that the compressor starts by feeling the head of the compressor for vibration The temperature in the cold tank should reach its target temperature within 45 minutes The target temperature range is between 41 46 F 5 8 C 5 When the unit has reached target cold temperature the compressor will cycle off The hot tank will take considerably less time to reach its target temperatu...

Page 18: ...porting to the installation site 5 Direct the RO waste tubing to a drain using a proper air gap device Establish the Water Connection 1 Establish the water connection 2 Install the pressure regulator on the water supply before the inlet connection to the unit Minimum operating pressure for the unit to work suitably is 40 psi 2 8 bar The ideal operating pressure is of 60 psi 4 1 bar 3 Set the press...

Page 19: ...ng Hot Cold and Room water from the Premium Cooler 17 Apply service maintenance label to side of cooler 18 Apply marketing cross sell to top of cooler NOTE If an audible click is heard within 5 minutes of turning on the Red Power Switch the hot tank is likely empty and has overheated The overload device on the side of the hot tank will have to be reset CAUTION Resetting the hot tank requires the p...

Page 20: ...FF the water supply 3 Twist off the drain caps on the back of the Premium Cooler Drain the unit completely and replace the caps 4 Remove and dispose of the old filters 5 Open the top cover and remove the UV lamp 6 Unscrew the UV retaining nut and remove the Quartz Sleeve by pulling straight up Clean the Quartz Sleeve with isopropyl rubbing alcohol and remove any surface lime scale that may have ad...

Page 21: ...cedure requires the use of the Culligan Aqua Cleer EZ Change Head P1020392 and sanitizing cartridge P1020277 Figure 7 4 Plug the filter heads based on the configuration of the unit 5 In RO installations remove the carbon post filter Replace with a tube x tube connector 00403729 to join the product tubing where the filter was located Aqua Cleer RO Use bypass plugs P1020279 LC 100 RO Use bypass plug...

Page 22: ...ord CAUTION The unit is now live Take suitable safety precautions NOTE Do not turn on Red Power Switch yet Flush and Return Unit to Service 1 Slowly turn ON the water supply 2 As the reservoir fills depress and hold the Hot unlock button followed by the Hot dispense button and verify that water dispenses from the faucet NOTE Because it will take 3 5 hours for the RO system to fill the reservoir ta...

Page 23: ...eavily stained it should be replaced 11 Wipe all surfaces around the drip tray and faucet nipple area with a bacterial cleaning wipe or spray 12 Return the drip tray to the unit 13 Clean the condenser grill 14 Screw back on the front cover reservoir lid and top cover of the unit 15 Taste the water Check the unit is clean and functions to the customer s satisfaction If you are not satisfied with th...

Page 24: ...Kleen 7oz bag of non toxic citric acid based descaler Innowave part no 01 2076 with 1 gallon of hot water in a separate container or pitcher Stir well and add red or green food coloring to the solu tion in order to make it easier to tell when the solution is completely flushed from the unit In lieu of food color ing a pH test kit can be used Descale the Hot Tank 1 Pour gallon of the mixed descalin...

Page 25: ...there is no more color from the food coloring visible in the rinse water Return to Service 1 Turn on water supply to the unit and the RO treatment system 2 As the reservoir fills dispense water from all three faucets NOTE Because of the slow make up from the RO system take along a few jugs of freshly prepared RO water from your shop to fill the reservoir for faster rinsing 3 Reconnect the UV Lamp ...

Page 26: ...penses from faucet and vent outlet simultaneously 1 Improper tubing attachment from the tank to faucet nipple or vice versa 2 Scale has formed inside cold tank outlet tube 1 Ensure tubing is connected prop erly from tank outlets to correct faucet attachments 2 Remove cold water outlet tube from tank to faucet and pour some scale remover into cold tank Compressor runs but does not chill 1 The conde...

Page 27: ... Restricted flow of hot water 1 Partially closed water supply valve to the unit 2 Hot Tank outlet hole is scaled over 3 Tubing is creased or has a kink in it 4 Exhausted filter s 1 Open water supply valve 2 Remove outlet tube from hot tank to faucet Add descaler to hot tank 3 Inspect and replace tubing if necessary 4 Replace filter s Hot water is coming out of the faucet vent hole 1 Improper tubin...

Page 28: ...re 40 60 psi 275 414 kPa Max Service Pressure 100 psi 689 kPa Rated Service Flow 0 5 gpm 1 89 Lpm Temperature 40 100 F 4 4 37 8 C Weight dry 58 lbs 51 kg Electrical Supply 120V 60Hz UV Lamp 8 W Heater 500 W Refrigerant Gas R134a 2 05 Oz 58g R134a Pressures High 128 142 psi Low 14 21 psi Electrical Usage Specifications Component AMP Draw Heater 4 2 Amps Compressor 1 6 Amps UV Lamp System 0 2 Amps T...

Page 29: ...determine whether to correct the defect or replace the unit or will request that the unit be returned to innowave Provided a claim is based on a defect in materials or workmanship and provided the claim is made within the warranty period and provided the user has used and maintained the equipment in accordance with the manufacturer s instructions innowave will replace the parts free of charge If t...

Page 30: ...d Questions About BioCote Why Use BioCote BioCote will help reduce the risk of cross contamination You may not want to think about it but every surface in the working environment is a potential breeding ground for bacteria How is it Applied BioCote is applied via an additive into the manufacturing process and will therefore be present throughout the molded or painted parts How Long Will BioCote La...

Page 31: ...LAMP POWER LED COLD LED HOT LED BK POWER COMP HEATER LINE N R MARK H MC PF TH1 PCB DESCRIPTION HEATER FOR HOT WATER MOTOR FOR COMPRESSOR POWER FUSE THERMOSTAT WATER LEVEL SENSOR CENTRAL PROCESSING UNIT MARK PS1 SOL1 DESCRIPTION INLET SOLENOID VALVE PCB H 87N BK R BK LED LED LED COLD DISPLAY POWER DISPLAY HOT DISPLAY COMP HEATER POWER SWITCH BK PS1 W BL R POWER SOURCE 105N AP BP CP SW1 SW2 SW2 W WH...

Page 32: ...26 Culligan Premium Cooler 26 Cat No 01021717 Premium Cooler Main Parts List Figure 7 Premium Cooler parts ...

Page 33: ...50 Faucet Assembly Hot 20 19 1051 Faucet Assembly Cold Same as Room 21 19 1051 Faucet Assembly Room Same as Cold 22 19 1018 Upper Base Panel 23 12 8058 Handle 24 10 3083 Rubber Feet 25 19 1019 Side Panel 26 19 1053 JG Equal Straight Connector 1 4 27 19 1001 Solenoid Valve Inlet 28 19 1020 Fixing BKT Inlet Solenoid 29 19 1008 JG Fitting Hose Adaptor 1 4 for Inlet Solenoid Valve 30 19 1026 Cover of ...

Page 34: ...taining Threaded Nut 2 10 1300AT UV Lamp Assembly 3 10 2500 Quartz Sleeve O Ring 4 10 1400 Quartz Sleeve 5 19 1057 Silicon Seal for Water Inlet Port 6 19 1039 Water Inlet Port 7 19 1018 Upper Base Panel 8 12 8006 Hot Tank Fixing Bracket 9 19 1071 Hot Tank 10 19 1070 Cold Tank BioCote items Figure 8 Hot and cold tank assembly ...

Page 35: ... 19 1036 Panel Front Hatch 3 19 1042 Faucet Pushbutton Room 4 19 1041 Faucet Pushbutton Cold 5 19 1040 Faucet Pushbutton Hot 6 19 1043 Faucet Pushbutton Hot Unlock 7 19 1046 Faucet Push Pin 8 19 1044 Hot Safety Push Pin 9 19 1028 Faucet Push Spring 10 19 1047 Faucet Fixing BKT 11 19 1045 Hot Water Safety Lock 12 19 1029 Hot Water Safety Switch Spring 13 19 1002 Basic LED PCB BioCote items ...

Page 36: ...mbrane 12 Carbon Post Filters 01000124 GAC Carbon Post Filter 1 4 Tube 10 00402807 GAC Carbon Post Filter 1 4 Tube 50 Specialty Cartridges Typically used after RO Membrane P1020272 Arsenic Cartridge 6 P1020273 Perchlorate Cartridge 6 P1020274 Total Defense Same as Large Carbon Block 12 Plug and Sanitization Parts P1020277 Sanitization Cartridge 6 P1020279 By Pass Plug 12 Other Part Numbers Referen...