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ILLUSTRATED PARTS LIST 

IP2

GEMSIF/GEMTIF - GENERIC, ILLUSTRATED PARTS/RECOMMENDED PARTS  

 

090519F

ITEM #

PART #

DESCRIPTION

1

GEM3IF

SATELLITE SERVER, 1-1/2 GAL. 75W 120V .60A 
W/INTELLIFRESH

2A

WC-61928 1,2,4

COVER, TOP ALPGT/D500GT/D60GT/TLP/TCTS/
CBS/GEMSS

2B

WC-61928-BLK 3

COVER, TOP GEMSIF63B1000

3A*

WC-820WDR 1,2,3

VALVE, DUMP RIGHT 120V 12W W/INTERNAL 
RESISTOR & DIODE

3B

WC-854 4

VALVE, BREW DUMP RIGHT 240V 12W GEM12D/
TP/TPC

4A*

WC-2977K a

KIT, SPRAYHEAD FITTING METAL

4B

WC-2977-101K b

KIT, SPRAYHEAD FITTING PLASTIC

5

WC-3417-P

BREW CONE,ASSY W/SPLASH POCKET BRWN 
STYLIZED GEMIN HOT COFFEE

6A

WC-442 1,2,3

SOLENOID, LOCK BREW CONE RIGHT/LEFT 
120V TP2T/TP2S/GEMSS/GEM

6B

WC-446 4

SOLENOID, LOCK BREW CONE RIGHT 220V 
THERMOPRO/GEMTS

7A*

WC-844-101 1,2,3

VALVE, BY-PASS, NON-ADJUSTABLE WITH 
RESTRICTOR (WC-2945)

7B

WC-844-102 4

VALVE, BY-PASS, 220V NON-ADJUSTABLE W/ 
RESTRICTOR (WC-2945)

8A

WC-723 1,2,3

CONTROL MODULE, UCM 120V TP2S /TP2T 
GEMSS/GEMTS

8B

WC-728 4

CONTROL MODULE, UCM 220V TP2S/ TP2T/
GEMSS/GEMTS

9A*

WC-39801

LABEL, UCM PANEL 3-BATCH GEMSIF 
INTELLIFRESH CURTIS

9B*

WC-39802

LABEL, UCM PANEL 2-BATCH GEMSIF 
INTELLIFRESH CURTIS

9C*

WC-39803

LABEL, UCM PANEL 1-BATCH GEMSIF 
INTELLIFRESH CURTIS

10*

WC-8559

RELAY, SOLID STATE 280V/40A W/ HEATSINK 
AND QUICK DISCONNECTS

11A

WC-61927 1,2,4

COVER, FRONT GEMSIF10/63/30

11B

WC-61927-BLK 3

COVER, FRONT GEMSIF63B1000

12

WC-39800

LABEL, BOTTOM WRAP GEMSIF INTELLIFRESH 
CURTIS

13*

WC-1809-P

FAUCET, PS/HPS SERIES HOT WTR 1/2-20 UNF 
AP/ALP

14

WC-61963

PLATE, HOLDER IF CONNECTORS GEMTIF

15*

WC-3528

LEG, 4" ADJUSTABLE 3/8-16 THRD ITALIAN 
STYLE

16

WC-61930

DECK, WARMER W/A GEMSIF63B1000

17*

WC-2402P-P

ELBOW, 3/8”FL x 3/8” NPT PLATED

18

WC-1501

FUSE, HOLDER ASSY W/5A FUSE

19A

WC-59020 1,2,4

PANEL, BOTTOM BACK REMOVABLE

19B

WC-59020-BLK 3

PANEL, BACK REMOVABLE GEMSS BLACK 
TEXTURE

20*

WC-103

SWITCH, TOGGLE NON-LIT DPST 25A 
125/250VAC RESISTIVE

ITEM #

PART #

DESCRIPTION

21A*

WC-847 1,2,3

VALVE, INLET 2 GPM 120V 10W GEN USE 
BROWN BODY

21B

WC-883 4

VALVE, INLET 2 GPM 240V 6W

22*

WC-29050

SPRAYHEAD, AMBER ADVANCED FLOW

23*

WC-5310

TUBE, 5/16 ID x 1/8W SILICONE

24*

WC-5231

COMPOUND, HEAT SINK 5OZ

25*

WC-314

POWER BLOCK, 5 STATION

26

WC-38504

LABEL, WARNING SHOCK HAZARD INTELLI-
FRESH

27

WC-43133

O-RING, 1.424ID X 1.630 OD X .103 WALL 
GEMIF’s

28

WC-29044-101

SLEEVE, OVERFLOW

29A*

WC-37132

KIT, VALVE REPAIR FOR INVENSYS WC-
820WDR,WC-821WDR, WC-844WDR (OLDER 
UNITS)

29B

WC-37132-101

KIT, VALVE REPAIR FOR DELTROL  
WC-820WDR,WC-821WDR, WC-844WDR 
(NEWER UNITS)

30

WC-596K 4

KIT, NOISE FILTER EMI 250V/30A 1PH

31A

WC-13287 1,2,3

HARNESS, ASSY COMPLETE GEMSS 
(INCLUDES TERMINAL BLOCK)

31B

WC-13298 2

HARNESS ASSY, DV CONVERSION GEMSS/
TP2S

31C

WC-13379 4

HARNESS, ASSY COMPLETE GEMSS EXPORT 
GEMSS30 (INCLUDES TERMINAL BLOCK)

32

 WC-1412

CORD GRIP, 3/4” FOR METAL CORD TO .81”OD

33

WC-571K-R

KIT, IF CONNECTOR- RIGHT

34

WC-5350

TUBE, 1/2 ID x 1/8W SILICONE GEN USE

35A

WC-1200 2

CORD, 14/3 SJTO 6’ BLK W/PLUG

35B

WC-1250 4

CORD, 4mm²  90ºC 49A 450/750V 6 FT LG W/
FERRULES ONE END

36A

WC-4320 a

O’RING, 0.487I.D.x 0.693OD x0.103CS BUNA-N 
#112

36B

WC-43089 b

GASKET, 1.00OD X .625 I.D. X .030 THK WHITE 
EPDM 70 SHORE

37A

WC-4213-P a

NUT, 5/8 LOCK PLATED

37B

WC-4212-02 b

NUT, 5/8-18 JAM PLASTIC

38

WC-4426

SCREW, 8-32x3/8 PH HEAD TRUSS

39

WC-4616

SCREW, 1/4-20 x 1/2 PHILLIPS PAN HEAD 
STAINLESS STEEL

40

WC-4439

SCREW, 6-32x¼ PHIL PAN HD SS

41

WC-4412

SCREW, 10-32x3/16” PH PN HD MS SS

42

WC-62096K

KIT, COVER, PIVOTING, FRONT DISPLAY 
GEMSIF (OPTIONAL ACCESSORY, 
INCLUDES MOUNTING HARDWARE)

43

WC-1806

SEAT CUP, SILICONE USE ON WC-1809 FAUCET

GEMSIF - Main Chassis - Parts List

1 GEMSIF10A1000, 2 GEMSIF63A1000, 3 GEMSIF10B1000, 4 GEMSIF30A1000

a

8QLWVEXLOWDQGODWHU6WDLQOHVVVWHHOÀWWLQJNLW$LVFRPSDWLEOHZLWKROGHUXQLWV

 

b Units built before 05/15/17. 

5HFRPPHQGHGSDUWVWRVWRFN

Summary of Contents for GEMSIF10A1000

Page 1: ...USER GUIDE READ AND SAVE THESE INSTRUCTIONS NOTICE TO INSTALLER Please leave this booklet with the machine 4 5 30 5 07 3 SFW G3 Gemini IntelliFresh Series Coffee Brewing System...

Page 2: ...2 OHFWULFDO 6FKHPDWLF 06 06 ES2 OHFWULFDO 6FKHPDWLF 06 ES3 OHFWULFDO 6FKHPDWLF 06 ES4 OHFWULFDO 6FKHPDWLF 07 07 07 6 OHFWULFDO 6FKHPDWLF 07 ES6 OHFWULFDO 6FKHPDWLF 0 ES29 OHFWULFDO 6FKHPDWLF 0 6 7URXE...

Page 3: ...7 07 Twin 1 5 Gallon with IntelliFresh 1 PH 220 V 23 0 34 0 A 3 X 2500 W 3W G 5100 7500 W 50 60 Hz 15 0 21 0 gal hr 56 8 79 5 l hr 07 Twin 1 5 Gallon with IntelliFresh Black 1 PH 220 V 23 0 34 0 A 3 X...

Page 4: ...ve maintenance should be performed by an authorized Wilbur Curtis service technician 5P SFEVDF UIF SJTL PG mSF PS FMFDUSJD TIPDL 0 05 PQFO UIF TFSWJDF QBOFMT 5IFSF BSF OP VTFS serviceable parts inside...

Page 5: ...ST QQMJBODFT DBO CF VTFE CZ QFSTPOT ZFBST BOE BCPWF XJUI SFEVDFE QIZTJDBM TFOTPSZ PS NFOUBM DBQBCJMJUJFT or lack of experience and knowledge if they have been given supervision or instruction concerni...

Page 6: ...4FF UIF SPECIFICATIONS section for the correct size The water line should also be capable of being controlled by a shut off valve Do not connect the water line to a saddle valve or needle valve SFRVJS...

Page 7: ...n the back of the brewer 6 On dual voltage units being operated at 220 Volts nominal disconnect the existing power cable from the terminal block and remove 7 Feed the 220 Volt power cable into the bre...

Page 8: ...3 BOE 4 3 8 PO JU BOE UIF POF CBUDI IBT POMZ 3 8 PO JU 17 Peel the protective backing off of the desired label BOE BGmY JU UP UIF GSPOU PG UIF VOJWFSTBM DPOUSPM NPEVMF UCM 18 Go to the PROGRAMMING GU...

Page 9: ...SFBDI UIF GBDUPSZ TFU PQFSBUJOH UFNQFSBUVSF 8IFO the water has heated Ready to Brew should be on the display 20 FGPSF CSFXJOH GPS UIF mSTU UJNF EJTQFOTF P ml of hot water through the hot water faucet...

Page 10: ...ttings see the PROGRAMMING GUIDE section When brewing starts the warmer will come on Press the warmer button to turn the warmer off without turning off the brewer The brewer should be ON POmSN UIJT BU...

Page 11: ...the warmer Auto Shut Off time and the Quality Timer are adjustable through the universal control module UCM on the brewer See the Programming Guide to change the Warmer Auto Off and Quality Timer set...

Page 12: ...brush for hard to clean areas Rinse with clean water then dry 3 Wipe the spray head area with a cloth soaked in a mild detergent solution Rinse with a cloth soaked with clean water removing any resid...

Page 13: ...e and drain through the faucet 8 Disassemble the faucet Unscrew the handle bonnet assembly from the top of the faucet and remove it Inspect the seat cup for wear Replace the seat cup if it is damaged...

Page 14: ...nd all faucet and gauge parts in a sink to be sanitized Immerse them in One Pro cleaner mixed at a ratio of 1 oz 28 g per 5 gal 19 L of hot water 122 F 50 C min Allow the parts to soak for 15 minutes...

Page 15: ...BREW button 4 Then press and release ON OFF button 2 Continue to hold down BREW button until Enter Code appears Enter 4 digit code factory default 1 2 3 4 To enter programming mode PROGRAMMING GUIDE...

Page 16: ...wing pages some or all of them NBZ CF NPEJmFE JG ZPV DIBOHF UIF DPGGFF SFDJQF BGUFSXBSE VTJOH UIF Global Recipes Menu Press Filter Pack Select Hight Yield Select Dark Roast Select Global Recipes Selec...

Page 17: ...OP MPOHFS GSFTI 4FF UIF INTELLIFRESH FEATURES section for a complete description of how the timer operates The factory default setting is 2 hours 0GG GPS 4 BOE 5 NPEFMT 5IF TFUUJOH SBOHF JT NJOVUFT U...

Page 18: ...the number value Press or to choose the next number to change or choose ex and press to exit Warmer Auto Off GEMS GEMT GEMSIF GEMTIF models adjusts the length of time that elapses before the dispenser...

Page 19: ...to indicate expired Press to save and exit Server Lockout GEMX series models only turns the lockout feature On or Off The factory default setting JT 0GG 8IFO TFU UP 0O UIF 3 8 CVUUPO JT EJTBCMFE XIFO...

Page 20: ...se Brew Guidelines Filter pack type coffees typically extract better with the A and B pulse setting Decaffeinated coffees typically extract better with the B pulse setting High yield coffees typically...

Page 21: ...lect Go to A Select Go to A Select Go to A Select Go to A Select Go to B Select Go to B Select Go to A Select Go to A Select Go to A Select Go to A Select Go to A Select Go to A Press Press Press Pres...

Page 22: ...IF ROUGH IN DRAWING 011718D 30 83in 78 3cm 5 52in 14 0cm 12 78in 32 5cm 7 82in 19 9cm 11 99in 30 5cm 22 39in 56 9cm 4 00in 10 2cm 18 11in 46 0cm 0 90in 2 3cm 5 48in 13 9cm 7 82in 19 9cm 12 78in 32 5cm...

Page 23: ...ROUGH IN DRAWINGS RD75 GEM3IF Satellite Server GEM3IF ROUGH IN DRAWING 062317NC 13 48in 34 2cm 10 28in 26 1cm 9 98in 25 3cm 11 72in 29 8cm 11 48in 29 2cm 0 27in 0 7cm 8 94in 22 7cm 8 94in 22 7cm...

Page 24: ...34 16 30 28 GEMTIF Main Chassis Exploded View Water tank assembly see section IP26 5A 5B 26 31 23A 23B 19A 19B 41 40 40 40 20A 20B 39 22A 22B 38A 38B 9 17 21 2A 2B 3A 3B 43 4A 4B 37A 37B 8A 42 45 7A...

Page 25: ...WC 1501 FUSE HOLDER ASSY W 5A FUSE 22A WC 102 1 2 SWITCH TOGGLE NON LIT SPST 15A 125 6A 250VAC RESISTIVE 22B WC 103 3 SWITCH TOGGLE NON LIT DPST 25A 125 250VAC RESISTIVE 23A WC 61955 1 3 COVER TOP SS...

Page 26: ...0 30 33 GEMSIF Main Chassis Exploded View Water tanks assemblies Single voltage units see section IP31 Dual voltage units see section IP32 4A 4B 2A 2B 3A 3B 39 39 39 38 39 39 23 34 18 7A 7B 19A 19B 35...

Page 27: ...K REMOVABLE GEMSS BLACK TEXTURE 20 WC 103 SWITCH TOGGLE NON LIT DPST 25A 125 250VAC RESISTIVE ITEM PART DESCRIPTION 21A WC 847 1 2 3 VALVE INLET 2 GPM 120V 10W GEN USE BROWN BODY 21B WC 883 4 VALVE IN...

Page 28: ...ELEMENT HEATING 2 5KW 220V W JAM NUT SILICONE WASHERS ITEM PART DESCRIPTION 6 WC 1438 101 SENSOR TEMPERATURE TANK 7 WC 4382 GUARD SHOCK HTNG ELMNT DOUBLE 8 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL D...

Page 29: ...OR TEMPERATURE TANK 7 WC 4394 GUARD SHOCK HEATING ELEMENT FOR SINGLE HEATING ELEMENT WC 62035 Tank Assembly Parts List ITEM PART DESCRIPTION 8 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL DPST 277V 40A 9...

Page 30: ...4 GUARD SHOCK HEATING ELEMENT FOR SIN GLE HEATING ELEMENT ITEM PART DESCRIPTION 8 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL DPST 277V 40A 9 WC 43055 GUARD SHOCK RESET THERMOSTAT WC 522 10 WC 37266 KIT...

Page 31: ...ELECTRICAL SCHEMATICS ES2 GEMSIF10A1000 GEMSIF10B1000 ELECTRICAL SCHEMATIC 022717A GEMSIF10A1000 GEMSIF10B1000...

Page 32: ...GEMSIF63A1000 ELECTRICAL SCHEMATICS ES3 GEMSIF63A1000 ELECTRICAL SCHEMATIC 022717NC...

Page 33: ...CONE LOCK 5 NOT USED 6 INLET VALVE 7 BYPASS VALVE 8 NOT USED 9 IF WARMER 10 NOT USED 11 NOT USED 12 NOT USED 13 TANK TEMPERATURE SENSOR 14 TANK TEMPERATURE SENSOR 15 UCM GROUND 16 WATER LEVEL PROBE 1...

Page 34: ...ELECTRICAL SCHEMATICS ES5 5 5 5 53 4 5 GEMTIF10A1000 GEMTIF10B1000...

Page 35: ...CONE LOCK RIGHT 5 BREW CONE LOCK LEFT 6 INLET VALVE 7 BYPASS VALVE RIGHT 8 IF WARMER LEFT 9 IF WARMER RIGHT 10 BYPASS VALVE LEFT 11 NOT USED 12 NOT USED 13 TANK TEMPERATURE SENSOR 14 TANK TEMPERATURE...

Page 36: ...TURE SENSOR 4 TANK TEMPERATURE SENSOR 5 HEATER WARMER OUT 6 HEATER WARMER OUT 7 LED 8 LED Pin Assignments Model Voltage V Amps A Wa s W Hertz Hz of Conductor Wires Phase 110 0 55 60 50 60 2 1 115 0 58...

Page 37: ...GEM3IF 30 ELECTRICAL SCHEMATICS ES30 53 4 5...

Page 38: ...S SFNPWFE UP BMMPX BDDFTT UP UIF WBMWF 3 3VO B CSFX DZDMF XIJMF NPOJUPSJOH UIF WPMUBHF BU UIF WBMWF DPJM UFSNJOBMT G WPMUBHF JT QSFTFOU PO UIF UFSNJOBMT ZPV TIPVME IFBS UIF WBMWF DMJDL PQFO DMPTFE BU...

Page 39: ...UZ G UIF UBOL JT FNQUZ UIF SFTFU TXJUDI IBT QSPCBCMZ PQFOFE VQ EVF UP B MPX XBUFS MFWFM HP UP Water Tank Does Not Fill G UIFSF JT XBUFS JO UIF UBOL CVU OP QPXFS PVU QVTI JO PO UIF SFTFU TXJUDI CVUUPO...

Page 40: ...enser Not Filled To Normal Level During Brewing IFDL UP NBLF TVSF UIBU UIF VOJWFSTBM DPOUSPM NPEVMF 6 CSFX CZQBTT BOE EJMVUJPO MFWFMT BSF TFU QSPQFSMZ 2 IFDL UP NBLF TVSF UIBU UIF nPX SBUF BOE XBUFS Q...

Page 41: ...8BUFS MFWFM mMM FSSPS PS PWFSnPX 5IJT FSSPS NFTTBHF PDDVST XIFO UIF JOMFU WBMWF TPMFOPJE IBT CFFO PO UPP MPOH EVSJOH JOJUJBM mMM PS UBOL SFmMM 4FF UIF ERROR CODES TFDUJPO GPS UIF NBYJNVN UJNFT BMMPXFE...

Page 42: ...tank and that heat sink compound was used A properly mounted sensor should have a resistance of around 7 k when the water is hot If not replace the sensor 3 Check to see if the universal control modul...

Page 43: ...ed that there is no power to the satellite Make sure that power is being supplied to the IntelliFresh IF connector on the brewer when the BREW CVUUPO JT QSFTTFE 5IF WPMUBHF WBSJFT CBTFE PO UIF NPEFM T...

Page 44: ...WKH KHDWLQJ WDQN KDV ULVHQ DERYH System Fault Messages An error message will appear on the screen in the event of a malfunction under the following conditions 1 8BUFS MFWFM PWFSnPX 5IJT FSSPS JOEJDBUF...

Page 45: ...ical and plumbing codes Improper voltage Equipment must be installed at the voltage stated on the serial plate supplied with this equipment Improper water supply 7KLV LQFOXGHV EXW LV QRW OLPLWHG WR H...

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