Curtis PCGT6 User Manual Download | Manualshive

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TROUBLESHOOTING GUIDE

TG23

Water Does Not Heat At All

•

$IFDLUPTFFJGUIFXBUFSMFWFMJOUIFUBOLJTJODPOUBDUXJUIUIFXBUFSMFWFMQSPCF*GOPUTFF

Tank Does Not Fill

5IFXBUFSXJMMOPUIFBUVOMFTTJUJTJODPOUBDUXJUIUIFQSPCF

•

*GUIFXBUFSIFBUTCVUJTOPUIPUFOPVHITFF

Water Not Hot Enough

•

*G

Ready to Dispens

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PGUIFUFNQFSBUVSFTFOTPS*GUIFSFTJTUBODFJTMFTTUIBOLBOEUIFXBUFSJTOPUIPUSFQMBDFUIFUFNQFSBUVSF
TFOTPS*GUIFTFOTPSSFTJTUBODFJTBCPWFLXIFOUIFXBUFSJTDPPMSFQMBDFUIFVOJWFSTBMQPXFSNPEVMF
61.

*G

Heating...

BQQFBSTPOUIFEJTQMBZCVUUIFXBUFSJTOPUIPUGPMMPXUIFTUFQTCFMPX5IFGPMMPXJOHTUFQTBSF

QFSGPSNFEXJUIUIFSFBSUPHHMFTXJUDIJOUIF0/QPTJUJPO

$IFDLGPSQPXFSBDSPTTUIFUFSNJOBMTPGUIFIFBUJOHFMFNFOU T*GQPXFSJTCFJOHTVQQMJFESFNPWFUIFXJSFT

BOEDIFDLGPSBOPQFOIFBUJOHFMFNFOU

2

*GUIFSFJTOPQPXFSUPUIFFMFNFOU TUSBDFUIFDJSDVJUCBDL VTJOHUIF

ELECTRICAL SCHEMATIC

UPUIF

QPXFSDPSEUPmOEPVUXIFSFQPXFSJTMPTU*GUIFSFJTQPXFSJOUPUIFUSJBDCVUOPUPVUTFFUIFGPMMPXJOHTUFQ

3

*GUIFSFJTQPXFSJOUPBUSJBDCVUOPUPVUDIFDLGPSQPXFSBUUIFHBUFUFSNJOBM*GUIFDPOOFDUJPOTBSFHPPEBOE
QPXFSJTCFJOHTVQQMJFEUPUIFUSJBDCVUUIFSFJTOPWPMUBHFPVUPG"SFQMBDFUIFUSJBD*GQPXFSJTOPUCFJOH
TVQQMJFEGSPNUIF61.CVU

Heating...

BQQFBSTPOUIFEJTQMBZDIFDLUIFXJSJOHGSPNUIF61.UPUIFUSJBD*G

UIFXJSJOHJT0,SFQMBDFUIF61.

Water Too Hot (Boiling or Excessive Steaming)

*G

Over Temp Sensor

or

Ready to Dispens

BQQFBSTPOUIFEJTQMBZBOEUIFXBUFSJTUPPIPUHPUP

Over Temp

Sensor Error Message

2

*GUIFEJTQMBZSFBET

Heating...

DPOTUBOUMZmSTUDIFDLUPNBLFTVSFUIBUUIFUFNQFSBUVSFTFOTPSJTBUUBDIFE

UJHIUMZUPUIFUBOLBOEUIBUIFBUTJOLDPNQPVOEXBTVTFE"QSPQFSMZNPVOUFETFOTPSTIPVMEIBWFB
SFTJTUBODFPGBSPVOELXIFOUIFXBUFSJTIPU*GOPUSFQMBDFUIFTFOTPS

3

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SFTJTUBODFPGUIFUFNQFSBUVSFTFOTPS*GTPUIF61.JTQSPCBCMZCBE

4

*GUIF61.JTXPSLJOHQSPQFSMZDIFDLGPSBCBEUSJBD

Sensor Error Message

5IJTFSSPSJOEJDBUFTBNBMGVODUJPO PQFODJSDVJUJOUIFUFNQFSBUVSFTFOTPSTZTUFN0ODFUIFNBMGVODUJPOJT
DPSSFDUFEUIFFSSPSNFTTBHFNVTUCFDMFBSFE5PSFTFUUIFEJTQFOTFSBOESFUVSOUPOPSNBMPQFSBUJPOUVSOUIF
UPHHMFTXJUDIPOUIFCBDLPGUIFVOJUUPUIF0''QPTJUJPOGPSTFDPOETUIFOCBDL0/

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2

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61.

.

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/$

IMPORTANT:

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CPJMJOHQPJOUPGXBUFSHPFTEPXOXJUIJODSFBTFTJOFMFWBUJPO

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Summary of Contents for PCGT6

Page 1: ...Primo Cappuccino 6 Station Dispensing System USER GUIDE READ AND SAVE THESE INSTRUCTIONS NOTICE TO INSTALLER Please leave this booklet with the machine ø øø ø ø 1 5 30 5 07 3 SFW ...

Page 2: ...O 3 OHFWULFDO 6FKHPDWLFV 6 7URXEOHVKRRWLQJ XLGH HQHUDO 7 7URXEOHVKRRWLQJ XLGH KLSSHU 3ODWH VVHPEO 7 UURU RGHV EC7 3URGXFW DUUDQW 3 Contact Information Wilbur Curtis Co Inc 6913 Acco Street Montebello CA 90640 US Phone 323 837 2300 Toll Free 800 421 6150 Email csrassistance wilburcurtis com Web www wilburcurtis com PS UIF MBUFTU TQFDJmDBUJPOT BOE JOGPSNBUJPO HP UP XXX XJMCVSDVSUJT DPN 5PMM SFF POEB...

Page 3: ...HQWV 02 6 5 37 21 3 6 92 76 036 7 1 21 5 776 57 3 7 3 7 6 Station 1 PH 120 V 15 0 A 1 x 1600 W 2W G 1800 W 50 60 Hz 5 3 gal hr 20 1 l hr 3 7 6 Station with lift door 1 PH 120 V 15 0 A 1 x 1600 W 2W G 1800 W 50 60 Hz 5 3 gal hr 20 1 l hr LPHQVLRQV DWHU 6XSSO 5HTXLUHPHQWV 02 7 7 37 6 3 7 6 3 8 7 5 211 725 7 5 35 6685 0 1 2 5 7 3 7 3 7 34 78 88 3 cm 20 86 53 0 cm 24 54 62 3 cm 160 0 lbs 72 6 kg 22 92...

Page 4: ...ive maintenance should be performed by an authorized Wilbur Curtis service technician 5P SFEVDF UIF SJTL PG mSF PS FMFDUSJD TIPDL 0 05 PQFO UIF TFSWJDF QBOFMT 5IFSF BSF OP VTFS serviceable parts inside Keep hands arms and other items away from hot surfaces of the unit during operation Clean the appliance and any dispensers completely CFGPSF VTJOH UIFN GPS UIF mSTU UJNF BDDPSEJOH UP the CLEANING IN...

Page 5: ...BST QQMJBODFT DBO CF VTFE CZ QFSTPOT ZFBST BOE BCPWF XJUI SFEVDFE QIZTJDBM TFOTPSZ PS NFOUBM DBQBCJMJUJFT or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved IJMESFO VOEFS UIF BHF PG ZFBST TIPVME CF TVQFSWJTFE UP FOTVSF UIFZ EP OPU QMBZ XJUI UIF BQQMJBODF If the power cord is ever d...

Page 6: ... 4FF UIF SPECIFICATIONS section for the correct size The water line should also be capable of being controlled by a shut off valve Do not connect the water line to a saddle valve or needle valve SFRVJSFT UIF GPMMPXJOH XBUFS DPOOFDUJPO 1 A quick disconnect or additional coiled tubing at least two times the depth of the appliance is required so that it can be moved for cleaning underneath 2 5IJT FRV...

Page 7: ...WARNING Use the leveling legs to level the dispenser only Do not use them to adjust dispenser height Do not extend them higher than necessary 1 5 913 45 5 0 4536 5 0 4 ø 090919C Back of unit 4 Slide the slots on the cup locator over the screws behind drip tray clips Push down on the cup locator until it stops 5 Re tighten the screws and attach the drip tray Connect the Water Supply 6 Flush the wat...

Page 8: ...he terminal block inside the unit according to the ELECTRICAL SCHEMATIC 14 Tighten the strain relief and replace the covers 1 5 913 45 5 0 4536 5 0 4 ø 090919C Style may vary d c Strain relief Power cable Terminal block Units With Strain Relief Mounted to the Back 16 Remove the top and left side covers to expose the terminal block 17 Loosen the strain relief on the back of the unit continued Conne...

Page 9: ... unit may be wired for connection directly to a junction box or for use with a power plug that connects to an electrical outlet meeting the SPECIFICATIONS 19 Connect the wires on the power cable to the UFSNJOBM CMPDL JOTJEF UIF VOJU BT TQFDJmFE 4FF UIF ELECTRICAL SCHEMATIC 20 Tighten the strain relief and replace the front cover WARNING Connect the power cord only to the appropriate type and size ...

Page 10: ...mDBUJPOT UIF XBUFS tank typically requires 1 hour to reach the factory set PQFSBUJOH UFNQFSBUVSF 8IFO UIF XBUFS IBT IFBUFE Ready to Dispense should be on the display 28 If the unit is equipped with a hot water faucet before VTJOH JU GPS UIF mSTU UJNF EJTQFOTF P NM PG IPU water from the hot water faucet to help purge air from the tubing inside the unit 29 Dispense at least 12 oz 350 ml from each sp...

Page 11: ... the spout GPS UIF EFTJSFE nBWPS G UIF dispenser is set for iced DPGGFF mMM UIF DVQ XJUI JDF mSTU Preset Dispense Models 5 Push and release the dispensing button for the EFTJSFE nBWPS BOE DVQ size Remove the cup when QSPEVDU TUPQT nPXJOH The unit should be ON POmSN UIJT BU UIF SFBS UPHHMF switch Ready to Dispense should be on the display Manual Dispense Models 6 Push and hold the dispensing CVUUPO...

Page 12: ...PO BOE XJMM EBNBHF UIF mOJTIFT USE OF THESE PRODUCTS WILL VOID THE WARRANTY CLEANING INSTRUCTIONS CI19 Cleaning the Exterior Daily Spout Cleaning Every 3 or 4 Hours 41 5 41 4 3 4536 5 0 4 WARNING DO NOT immerse the dispenser in water or any other liquid The dispenser should be OFF 5VSO UIF CSFXFS PGG CZ nJQQJOH UIF SFBS UPHHMF switch to the OFF position 1 8JQF UIF FYUFSJPS EJTQFOTFS TVSGBDFT XJUI ...

Page 13: ...e 3 sink method Wash in a mild solution of warm water and dishwashing detergent rinse in warm clean water and sanitize in a commercial sanitizer suitable for food grade applications Sanitize according to the directions on the package Air dry all parts 7 Clean the motor shaft with a cloth and mild detergent before removing the mounting plate 8 Twist the mounting plate clockwise and pull it off of t...

Page 14: ...Manual Dispense Å Select Æ Dispense By Time Å Select Æ Temperature Å Select Æ Powder Ratio Å Select Æ Dispense Odom Å Select Æ Dispense Total Å Select Æ Service Call Å Select Æ Banner Name Å Select Æ Valve Calibrate Å Select Æ Model Select Å Select Æ Exit Å Select Æ Language Å Select Æ 1 5 130 3 6 ø IMPORTANT All programming functions are performed with the three center buttons The symbols below t...

Page 15: ...to access Press Ż or Ź to choose the desired temperature Then press to set and exit Press Ź to continue to the next menu Powder Ratio sets the ratio of product powder dispensed The higher the powder ratio the richer the product dispensed The factory EFGBVMU TFUUJOH JT 5IF SBOHF JT GSPN IPU XBUFS UP HSBNT QFS 1SFTT to access Press the PUSH button for the desired station Press Ż or Ź to increase or ...

Page 16: ...rated See Dump Valve Calibration in the Troubleshooting Section for the complete dump valve calibration procedure Press to access The bottom portion of the display will read Select Station Place an empty measuring cup under the dispensing spout for the valve to be calibrated Press the PUSH button above the DVQ 8BUFS XJMM EJTQFOTF GPS TFDPOET 1SFTT UP NFBTVSF nPX SBUF GPS B EJGGFSFOU WBMWF PS QSFTT...

Page 17: ...DRAWING 030519B MODELPCGT6300SHOWN DIMENSIONSAPPLYTOALL6STATIONMODELS 20 86in 53 0cm 24 54in 62 3cm 8 38in 1 21 3cm 1 CUPCLEARANCE 2 DISPENCEBUTTONHEIGHT 13 94in 2 35 4cm 34 78in 88 3cm 23 68in 60 1cm 6 17in 15 7cm 43 38in 110 2cm LIFTDOOR MODELS ...

Page 18: ... LIST IP81 PCGT6 ILLUSTRATED PARTS RECOMMENDED PARTS 122619D 11 12 14 13 15 14 8 6 4 9 21A 2 4 9 21B 16 14 13 15 14 3 10 8 3 16 17 5 20 19 5 PCGT6300 PCGT6 MISCELLANEOUS 1B 1A 7 6 PCGT6 Door Assemblies Exploded View 2 7 ...

Page 19: ...SD2 S ITEM PART DESCRIPTION 11 WC 10012 SMART MEMBRANE ENCODER PCGT6 12 WC 39350 02 LABEL PANEL FLAVOR PCGT S CURTIS 13 WC 49322 GAS SPRING 40LBS PCGT5300 14 WC 49332 RECEPTACLE QUICK RELEASE GAS SPRING 15 WC 49312 MOUNT LOWER BALL STUD GAS SPRING 16 WC 49302 MOUNT UPPER BALL STUD GAS SPRING 17 WC 49352 HINGE ASSY DOOR PCGT5300 18 WC 134342 HARNESS DOOR EXTENSION PCGT PCGT5300 NOT SHOWN 19 WC 4426...

Page 20: ...ILLUSTRATED PARTS LIST IP81 PCGT6 ILLUSTRATED PARTS RECOMMENDED PARTS 122619D 2 11 4 5A 5B 3A 3B 6 1A 1B 7 12 10A 10B 8 9 PCGT6 Exterior Exploded View ...

Page 21: ...01 P ELBOW 3 8 NPT X 1 4 FLARE PLTD 5A WC 681211 PANEL SIDE RIGHT PCGT3 5 5B WC 68121 1012 PANEL SIDE RIGHT PCGT5300 ITEM PART DESCRIPTION 6 WC 1200 CORD 14 3 SJTO 6 BLK W PLUG 7 WC 3503 LEG 3 8 16 STUD SCREW BUMPER 8 WC 68147 SCREEN DRIP TRAY PCGT5 9 CA 1157 DRIP TRAY PCGT4 5 10A WC 3518 LEG GLIDE 3 8 16 STUD SCREW 10B WC 37554 KIT ANTI TIP SUCTION FOOT PCGT 11 WC 1408 25 5 3 µ 2 12 WC 38569 LABE...

Page 22: ...ED PARTS RECOMMENDED PARTS 122619D 16 4 5 6 8 19 23 13 12 18 15 3 7 QWHULRU RPSRQHQWV SORGHG 9LHZ 28 29 30 31 3 2A 2B 26 34 32 21 25 22 11 7 17 10 9 24 20 Water tanks assembly see section IP82 33 14 27 1 Also available as part of canister mixer kit item 9 35 ...

Page 23: ...IVE 16 WC 39107 02 LABEL FLAVOR ADHESIVE CANISTR GEN USE SET OF 40 DIFFERENT FLAVORS 17 WC 826L VALVE INLET 1 GPM 120V 9W 18 WC 37174 KIT GEAR MOTOR AND GEAR PCGT ITEM PART DESCRIPTION 19 WC 10013 CONTROL MODULE UPM 120V PCGT6 20 WC 8556 HEATSINK ASSY DV ALPDS D500AP TCTD PTTD 21 WC 3739 KIT MOTOR WHIPPER ASSY PC S MOTOR SCREWS INSTRUCTIONS 22 CA 1036 GEAR PLASTIC USE ON CA 1013 23 WC 37123 KIT FA...

Page 24: ...WC 4394 GUARD SHOCK HEATING ELEMENT FOR SIN GLE HEATING ELEMENT 8 WC 523 THERMOSTAT MANUAL RESET 120 240 VAC 25A 220 DEG F MAX 9 WC 880E VALVE DUMP 120V 12W PC S 10 WC 37266 KIT FITTING TANK OVERFLOW 11 WC 37365 KIT FITTING TANK INLET 12 WC 2627 BUSHING CONICAL 583ID X 945 OD 886LG 12mm GEN USE WC 62059 Tank Assembly 1 10 4A 12 7 8 6 5 2 3 8 ø5 44 6453 5 1 354 3 0 1 354 012219 WC 62059 Tank Assemb...

Page 25: ...ve 2 14 Gear Mot or 2 15 Whipper Mot or 3 Dump Valve 3 16 Gear Mot or 3 17 Whipper Mot or 4 Dump Valve 4 18 Gear Mot or 4 UPM Pin Assignments WC 10013 18 Pin Connector 12 Pin Connector 1 UCM Dat a 2 UCM Dat a Ground 3 Vss Logic Common 4 Vdd 12Vdc 5 120Vac Neut ral 6 Not Used 7 Not Used 8 120Vac Hot r o t c e n n o C n i P 8 UCM Pin Assignments WC 778 1 Vdd 5Vdc 2 Vss Logic Common 3 Dat a_Comm Firs...

Page 26: ...BUF DPWFS T SFNPWFE UP BMMPX BDDFTT UP UIF WBMWF 3 3VO B EJTQFOTF DZDMF XIJMF NPOJUPSJOH UIF WPMUBHF BU UIF WBMWF DPJM UFSNJOBMT G WPMUBHF JT QSFTFOU PO UIF UFSNJOBMT ZPV TIPVME IFBS UIF WBMWF DMJDL PQFO DMPTFE BU UIF NPNFOU QPXFS JT BQQMJFE PS SFNPWFE GSPN UIF UFSNJOBMT 5IF JOMFU WBMWF TIPVME PQFO BOZ UJNF UIF XBUFS UBOL JT OPU GVMM G UIF WBMWF EPFT OPU PQFO SFQMBDF UIF WBMWF G WPMUBHF JT OPU EFU...

Page 27: ...OH JT 0 SFQMBDF UIF 61 Water Too Hot Boiling or Excessive Steaming G Over Temp Sensor or Ready to Dispens BQQFBST PO UIF EJTQMBZ BOE UIF XBUFS JT UPP IPU HP UP Over Temp Sensor Error Message 2 G UIF EJTQMBZ SFBET Heating DPOTUBOUMZ mSTU DIFDL UP NBLF TVSF UIBU UIF UFNQFSBUVSF TFOTPS JT BUUBDIFE UJHIUMZ UP UIF UBOL BOE UIBU IFBU TJOL DPNQPVOE XBT VTFE QSPQFSMZ NPVOUFE TFOTPS TIPVME IBWF B SFTJTUBOD...

Page 28: ... BOE 0 G XBUFS DPOUJOVFT UP nPX XIFO UIF TXJUDI JT JO CPUI QPTJUJPOT SFQMBDF UIF JOMFU WBMWF 2 G XBUFS TUPQT nPXJOH UP UIF XBUFS UBOL XIFO UIF UPHHMF TXJUDI JT UVSOFE 0 BOE DPOUJOVFT XIFO UIF TXJUDI JT UVSOFE CBDL 0 SFNPWF UIF PSBOHF XJSF GSPN UIF XBUFS QSPCF PO UIF UBOL 8IJMF QPXFS JT 0 TIPSU UIF FOE PG UIF PSBOHF XJSF UP UIF NFUBM TVSGBDF PO UIF PVUTJEF PG UIF UBOL G UIF XBUFS UBOL TUPQT mMMJOH ...

Page 29: ...TXJUDI PO UIF CBDL JT 0 BOE UVSOT PGG XIFO UIF TXJUDI JT 0 SFQMBDF UIF VOJWFSTBM QPXFS NPEVMF 61 No Water Flows From the Spout While Dispensing Appears on the Display POEJUJPO 8IJQQFS NPUPS SVOT BOE QPXEFS DPNFT PVU PG UIF TQPVU CVU OP XBUFS IFDL UP TFF JG QPXFS JT CFJOH TVQQMJFE UP UIF BTTPDJBUFE EVNQ WBMWF XIFO UIF EJTQFOTF CVUUPO JT QVTIFE G QPXFS JT CFJOH TVQQMJFE CVU UIFSF JT OP XBUFS nPX SFQ...

Page 30: ...spond at all When Dispense Button is Pushed G Dispensing BQQFBST PO UIF EJTQMBZ DIFDL GPS GBVMUZ XJSJOH BOE DPOOFDUJPOT CFUXFFO UIF VOJWFSTBM DPOUSPM NPEVMF 6 BOE UIF VOJWFSTBM QPXFS NPEVMF 61 G UIF XJSJOH JT 0 CVU 05 IBQQFOT XIFO Dispensing BQQFBST PO UIF EJTQMBZ TVTQFDU UIF 6 PS UIF 61 2 G Dispensing EPFT OPU BQQFBS PO UIF EJTQMBZ DIFDL GPS B GBVMUZ NFNCSBOF QBOFM PS TNBSU NFNCSBOF FODPEFS JG BQ...

Page 31: ...teps that follow 4 0QFO UIF EPPS PO UIF GSPOU PG UIF VOJU 6TJOH B NN IFY XSFODI UVSO UIF BEKVTUNFOU TDSFX PO UIF GSPOU PG UIF WBMWF POF IBMG UVSO 5VSO DPVOUFSDMPDLXJTF UP JODSFBTF UIF nPX SBUF PS DMPDLXJTF UP EFDSFBTF 5 MPTF UIF EPPS BOE SFDIFDL UIF nPX SBUF G UIF nPX SBUF JT P P BY JO TFDPOET SFQMBDF UIF EVNQ WBMWF DPWFS BOE DBOJTUFST G UIF nPX SBUF JT TUJMM PVU PG DBMJCSBUJPO SFQFBU TUFQT BOE VO...

Page 32: ... 8 0 DQG WKH XQLYHUVDO SRZHU PRGXOH UHDN LQ WKH FRPPXQLFDWLRQ ZLUHV EHWZHHQ WKH WZR FRQWURO ERDUGV System Fault Messages An error message will appear on the screen in the event of a malfunction under the following conditions 1 8BUFS MFWFM PWFSnPX 5IJT FSSPS JOEJDBUFT UIBU FJUIFS UIFSF JT OPU FOPVHI JODPNJOH XBUFS nPX QSFTTVSF PS B XBUFS PWFSnPX DPOEJUJPO VOJU XJMM TUPQ GVODUJPOJOH 2 SFBL JO UFNQFS...

Page 33: ...cal and plumbing codes Improper voltage Equipment must be installed at the voltage stated on the serial plate supplied with this equipment Improper water supply 7KLV LQFOXGHV EXW LV QRW OLPLWHG WR H FHVVLYH RU ORZ ZDWHU SUHVVXUH DQG LQDGHTXDWH RU ÀXFWXDWLQJ ZDWHU ÀRZ UDWH Damaged in transit Equipment damaged in transit is the responsibility of the freight company and a claim should be made with th...

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