Cushman LSV 800 Service & Parts Manual Download

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647699 Service Parts Manual

ELECTRICAL SYSTEM

Front of Vehicle

To Speedometer

Controller

Relay

Key Switch

Can Plug

Motor

To Battery

Fast / Slow

Switch

RUN TOW SWITCH REPLACEMENT KIT
includes items 9 - 11

MAIN HARNESS includes item 8

ELECTRICAL HARNESS ASSEMBLY WITH SOLENOID,
includes items 2 - 14 (FOR VEHICLES MANUFACTURED
UNTIL 23 APRIL 2016)

ELECTRICAL HARNESS ASSEMBLY WITH SOLENOID,
includes items 2 - 13, 25

To secure fastener
in place press
down on
center stem
until flush
with head of
fastener.

To reuse fastener
push center stem
up then install
fastener
through
shield into
hole.

Push center
of fastener
with vehicle
key.
When center is
depressed
lift fastener to
remove.

See emergency brake release instruction under this panel.

Remove this plastic cover by removing 3 plastic fasteners. See illustrations below.

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Turn the ignition key to the ‘N’ position and ‘chock’ tires to prevent inadvertent movement.

Turn the ignition key to the ‘OFF’ position, remove key and perform required service
procedures following all Safety Guidelines as outlined in your repair manual.

Flip the RUN-TOW switch to the ‘TOW’ position and move vehicle to the desired location and
park it properly on level ground and chock tires immediately.

In Case of Total Power Loss and the ‘Run-tow’ Switch DOES NOT Release

the Brake to Move the Vehicle :

IF VEHICLE IS INOPERABLE AND NEEDS TO BE MOVED:

Failure to follow these instructions can result in SERIOUS INJURY or DEATH

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Failure to follow these instructions can result in SERIOUS INJURY or DEATH

THIS PROCEDURE SHOULD ONLY BE TO CLEAR VEHICLE FROM AN UNSAFE AREA AND BE PERFORMED

ONLY BY QUALIFIED TRAINED PERSONNEL

In Case Of Total Power Loss And The ‘Run-tow’ Switch DOES NOT Release The Brake To Move The Vehicle:

Turn the ignition key to the ‘OFF’ position and ‘chock’ tires to prevent inadvertent movement.

Connect ‘Auxiliary Power’ line (3) to ‘Primary Power’ line (1) which will release the brake. THIS WILL

CAUSE THE VEHICLE TO MOVE IMMEDIATELY IF NOT ON LEVEL GROUND.

CAUSE THE VEHICLE TO MOVE IMMEDIATELY IF NOT ON LEVEL GROUND.
Move vehicle to desired location and park it properly on level ground, chock tires, IMMEDIATELY

Move vehicle to desired location and park it properly on level ground, chock tires, IMMEDIATELY

DISCONNECT ‘AUXILIARY POWER’ AND RECONNECT ‘PRIMARY POWER’ (1, 2) FOR SAFETY

AND TO AVOID BATTERY DRAIN.

Reconnect the Weather Pack Seal (4) to the Auxiliary Power line (3) and perform required service

procedures following all Safety guidelines as outlined in your repair manual.

Identify the ‘Auxiliary Power’ line (3) and remove the Weather Pack Seal (4) from the connector.

Identify the ‘Auxiliary Power’ line (3) and remove the Weather Pack Seal (4) from the connector.
Identify the ‘Primary Power’ line (1) connector and disconnect the line (2).

Identify the ‘Primary Power’ line (1) connector and disconnect the line (2).

DO NOT alter or tamper with this unit. Unauthorized modifications can result in

DO NOT alter or tamper with this unit. Unauthorized modifications can result in
SERIOUS INJURY or damage to the vehicle and will void the warranty.

SERIOUS INJURY or damage to the vehicle and will void the warranty.

WAIT 30 seconds after reconnecting batteries BEFORE turning key switch to

WAIT 30 seconds after reconnecting batteries BEFORE turning key switch to
‘REVERSE’, ‘FORWARD’ or ‘NEUTRAL’ positions.

‘REVERSE’, ‘FORWARD’ or ‘NEUTRAL’ positions.

TOWING - Always select ‘TOW’

position before towing

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To disable electrical system, turn key switch to ‘OFF’ and remove battery wires.

ALWAYS turn key to ‘OFF’ before disconnecting or reconnecting