Cushman LSV 800 Service & Parts Manual Download

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Page vi

647699 Service Parts Manual

HOW TO USE THE SERVICE PARTS MANUAL

1. WHEN THE PART NUMBER IS NOT KNOWN

•

Determine the function and application of the part required. Turn to the General Index and select the most

appropriate title.

•

Turn to the page number indicated and locate the desired part on the illustration.

•

From the illustration, obtain the item number assigned to the desired part. Refer to the accompanying

description for specific information regarding the part.

2. IF YOU KNOW THE PART NUMBER

•

Locate the part number or description in the appropriate column on the parts list page.

NOTE: It is suggested that you confirm that the part selected is correct by verifying it with the pictorial representation on

the illustrated page.

Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is

found. The part number is the lowest assembly sold by Service Parts and the asterisk (*) indicates that the part depicted

is not available for purchase.

NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the

assembly that it is used on. This process is repeated until the highest final assembly is reached.

To facilitate the maintenance and repair of the vehicle, a Technician’s Repair and Service Manual is
available from the Service Parts Department.

Title

Left hand

illustration page

Parts list (continued on
rear of page if required)

Front of Vehicle

123

101

100

120

121

122

114

119

115

111

112

118

116

113

82,87

81,86

84,89

83,88

102,104

105

107

106

62 - Include

s Items 63 -

66, 69 - 74

70 - Includes Items 71 -

81 - Includes Items

82 - 84

86 - Includes Items 87 - 89

94 - Include

s Items 95, 96

111 - Includes I

tems 112 - 114

118 - Includ

es Items 119 - 121

126 - Include

s Items 127

- 131

103

*See Body Section for

decal information

127

128 129

130

131

126

Summary of Contents for LSV 800

Page 1: ...Service Parts Manual ELECTRIC POWERED VEHICLE LSV 800 647699 AC REVISED SEPTEMBER 2019 ISSUED AUGUST 2015...

Page 2: ......

Page 3: ...other reproductive harm DISCLAIMER The E Z GO Division of Textron Inc E Z GO reserves the right to incorporate engineering and design changes to products in this Manual without obligation to include...

Page 4: ...ay be left connected to the vehicle to maintain a full charge on the batteries provided the charger is plugged into an active electrical source If power to the electrical source is disconnected or int...

Page 5: ...THE SERVICE PARTS MANUAL V ACCELERATOR A 1 BATTERY CHARGER B 1 BODY C 1 BRAKES D 1 ELECTRICAL SYSTEM E 1 ELECTRONIC SPEED CONTROL F 1 FRAMES G 1 FRONT SUSPENSION H 1 MOTOR J 1 REAR AXLE K 1 REAR SUSP...

Page 6: ...Page iv NOTES Service Parts Manual 647699 Service Parts Manual...

Page 7: ...or illustration required Introduction of some revisions varies due to supply of components therefore it is possible that various combinations of components may be found that are not directly reflecte...

Page 8: ...found The part number is the lowest assembly sold by Service Parts and the asterisk indicates that the part depicted is not available for purchase NOTE Descriptions are indented under the assembly th...

Page 9: ...r in the list below replace the last or XX with the two digit color code CODE DESCRIPTION 11 BLACK 19 PATRIOT BLUE PEARL 20 INFERNO RED METALLIC 26 STEEL BLUE PEARL 31 METALLIC CHARCOAL 35 SAFETY YELL...

Page 10: ...Page A 1 647699 Service Parts Manual ACCELERATOR 1 ACCELERATOR PEDAL ASSEMBLY includes items 2 14 Acclerator Pedal Harness 3 11 16 2 8 4 14 10 6 9 5 12 13 6 15 Front of Vehicle Front of Vehicle 7...

Page 11: ...71889 ACCELERATOR PEDAL ASSEMBLY INCLUDES ITEMS 2 14 1 2 ACCELERATOR PEDAL BRACKET 1 3 ACCELERATOR PEDAL 1 4 671848 ROTARY POSITION SENSOR 1 5 686390 SOCKET HEAD BOLT M5 8 X 35MM LG 2 6 FLANGED BUSHIN...

Page 12: ...Page A 3 647699 Service Parts Manual Notes ACCELERATOR...

Page 13: ...Page A 4 647699 Service Parts Manual Notes ACCELERATOR...

Page 14: ...Page B 1 647699 Service Parts Manual BATTERY CHARGER 5 4 1 2 CHARGER CORD KIT includes item 12 11 4 7 3 5 6 Front of Vehicle 9 8 12...

Page 15: ...ts Manual BATTERY CHARGER 1 632862 48V ON BOARD BATTERY CHARGER WITH DC TO DC CONVERTER 1 2 613145 FRONT CHARGER BRACKET 1 3 649804 BUTTON HEAD TORX SCREW M8 3 50 X 30 MM LG 1 4 601476 FLANGED LOCK NU...

Page 16: ...Page B 3 647699 Service Parts Manual Notes BATTERY CHARGER...

Page 17: ...Page B 4 647699 Service Parts Manual Notes BATTERY CHARGER...

Page 18: ...l BODY Front of Vehicle 3 1 14 29 22 11 15 7 20 16 17 23 24 19 8 12 25 26 COWL WITH LIGHTS includes item 2 2 COWL includes item 3 6 INSTRUMENT PANEL ASSEMBLY includes items 7 8 10 STRUT COVER ASSEMBLY...

Page 19: ...240 INSTRUMENT PANEL 1 8 602184 SPRING CLIP 1 9 10 602388 STRUT COVER ASSEMBLY INCLUDES ITEMS 11 12 1 11 602386 STRUT COVER 1 12 602100 SPRING CLIP 1 13 14 607533 GLOVE BOX DRIVER SIDE 1 15 607131 GLO...

Page 20: ...product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY BODY 27 683595...

Page 21: ...Page C 4 647699 Service Parts Manual Notes BODY...

Page 22: ...in STOPPING the vehicle To stop release accelerator pedal and apply service brake PARKING the vehicle Before leaving vehicle turn key OFF On Gas vehicle move the direction selector to FORWARD and enga...

Page 23: ...WITH LIGHTS INCLUDES ITEMS 8 9 1 8 620574 FRONT FASCIA WITH TURN SIGNALS 2 9 611900 FRONT FASCIA BLOCK 2 10 11 614043 IP WARNING LABEL CE 1 12 610793 CUP HOLDER LABEL 1 13 603725 ASHTRAY 1 ITEMS 14 21...

Page 24: ...Page C 7 647699 Service Parts Manual BODY 1 12 13 15 16 5 8 10 10 9 10 7 6 3 4 4...

Page 25: ...9 Service Parts Manual BODY 1 600225 FLOORBOARD 1 2 3 16816G2 RATCHET RIVET 25 X 887 5 4 16816G1 RATCHET RIVET 25 X 680 2 5 604066 FLAT WASHER M10 2 6 601257 UPPER ROCKER PANEL DRIVER SIDE 1 7 600253...

Page 26: ...nnect battery charger to properly rated electrical receptacle with GFCI Do not attempt to charge frozen leaking or damaged batteries ONLY charge batteries in a well ventilated area away from flammable...

Page 27: ...LUDES ITEMS 2 3 1 2 650311G02XX BODY 1 3 650254 BAGWELL LINER 1 4 5 624210 LSV 800 SIDE DECAL 1 6 7 649804 BUTTON HEAD TORX SCREW M8 3 5 X 30 MM LG 4 8 604066 FLAT WASHER M10 4 9 10 11 650443 ACCESS C...

Page 28: ...IS HITCH KIT includes items 16 20 15 DROP ANGLE HITCH KIT includes items 24 26 23 DROP BALL HITCH KIT includes items 30 33 29 DROP CLEVIS HITCH KIT includes items 38 42 37 HEAVY DUTY BALL HITCH KIT in...

Page 29: ...7 8 INCLUDES ITEMS 6 7 1 6 00566G6 LOCK WASHER 3 4 1 7 00702G2 HEX NUT 5 16 18 1 8 9 10 646790 ANGLE HITCH KIT INCLUDES ITEMS 11 13 1 11 646729 ANGLE HITCH 1 12 21317G1 CLEVIS PIN 5 8 X 3 LG 1 13 216...

Page 30: ...tment for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY BODY 32 21683G1 COTTER PIN 15 32 X 2 1 16 LG 1 33 31757G1 HITCH BALL WITH HARDWARE 1 7 8 INCLUDES ITEMS 34 35 1 34 00566G6 LOCK...

Page 31: ...Page C 14 647699 Service Parts Manual Notes BODY...

Page 32: ...Service Parts Manual BRAKES 1 BRAKE PEDAL ASSEMBLY includes items 2 20 29 BRAKE PEDAL RETURN SPRING ASSEMBLY includes items 30 34 2 17 18 19 20 3 4 5 6 8 10 9 25 27 28 38 40 42 41 39 31 30 32 33 35 33...

Page 33: ...OLT M5 8 X 35MM LG 2 5 672457 SENSOR SPACER 1 6 604097 REBOUND BUMPER 2 7 8 609226 SWITCH BUTTON BRACKET 1 9 613231 HEX HEAD BOLT M6 1 X 20 MM LG 2 10 601327 LOCK WASHER SS M6 2 11 12 BRAKE PEDAL 1 13...

Page 34: ...ndicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY BRAKES 31 FLANGED BUSHING 8MM DIA 1 32 BUSHING 10 2MM DIA 1 33 SHOCK ABSORBER WASHER 31 M...

Page 35: ...Page D 4 647699 Service Parts Manual Notes BRAKES...

Page 36: ...Page D 5 647699 Service Parts Manual BRAKES 1 2 5 4 17 14 13 16 25 23 24 23 25 27 23 26 22 15 23 18 12 9 6 8 3 7 Front Brake Line Front of Vehicle Front of Vehicle Brake Cable...

Page 37: ...ANJO BOLT M10 1 25 X 20 MM LG 1 5 613293 CRUSH WASHER M10 2 6 613365 WIREFORM DRIVER SIDE 1 7 613366 WIREFORM PASSENGER SIDE 1 8 606264 FLANGED HEX HEAD BOLT M6 1 X 20 MM LG 1 9 452695 FLANGED HEX HEA...

Page 38: ...ge D 7 647699 Service Parts Manual BRAKES 6 7 9 10 9 8 7 8 11 12 12 Front of Vehicle Front of Vehicle 1 2 6 3 Master Cylinder Rear Axle Assembly 15 REAR HUB ASSEMBLY includes items 16 17 16 17 21 19 2...

Page 39: ...2 613292 BANJO BOLT M10 1 25 X 20 MM LG 2 3 613293 CRUSH WASHER M10 4 4 5 6 613290 REAR BRAKE LINE SS 1 7 613292 BANJO BOLT M10 1 25 X 20 MM LG 2 8 613293 CRUSH WASHER M10 4 9 452695 HEX HEAD BOLT M6...

Page 40: ...Page D 9 647699 Service Parts Manual BRAKES 2 1 Electric Motor 48V AC Rear Axle Assembly 4 3...

Page 41: ...omponent that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page D 10 647699 Service Parts Manu...

Page 42: ...Page D 11 647699 Service Parts Manual Notes BRAKES...

Page 43: ...Page D 12 647699 Service Parts Manual Notes BRAKES...

Page 44: ...Page E 1 647699 Service Parts Manual ELECTRICAL SYSTEM 11 10 5 1 4 7 3 7 12 5 6 8 8 8 9 9 11 11 9 2 DETAIL A DETAIL A 15 14...

Page 45: ...SYSTEM 1 607906 TROJAN BATTERY T1275 4 2 614165 REMOVABLE UPRIGHT HOLD DOWN 1 3 611258 BATTERY TRAY LINER 1 4 607057 BLUE WIRE ASSEMBLY 6AG 325 MM 1 5 602930 BLUE WIRE ASSEMBLY 6AG 261 MM 2 6 603818 B...

Page 46: ...Page E 3 647699 Service Parts Manual ELECTRICAL SYSTEM 7 26 17 14 28 21 30 29 23 25 15 17 24 1 9 19 20 10 HAND PUMP Front of Vehicle 2 12...

Page 47: ...G03 BATTERY RETAINER TALL 1 8 9 671660G03 BATTERY TRAY WELDMENT 1 10 614472 HAND PUMP 1 11 12 614457 SNAKE HYDROLINK 1 13 14 01101G01 TIE DOWN BOLT 2 15 11027G1 FLANGED LOCK NUT 5 16 18 2 16 17 602572...

Page 48: ...elease the brake THIS WILL Connect Auxiliary Power line 3 to Primary Power line 1 which will release the brake THIS WILL CAUSE THE VEHICLE TO MOVE IMMEDIATELY IF NOT ON LEVEL GROUND CAUSE THE VEHICLE...

Page 49: ...3 6 1 3 612422 SPLASH SHIELD CONTROLLER 1 4 612594 TOW SWITCH LABEL 1 5 609987 MAINTENANCE TOWING LABEL 1 6 609694 TOWING INSTRUCTION NOTICE LABEL 1 7 669735 MAIN HARNESS INCLUDES ITEM 8 1 8 608900 R...

Page 50: ...e Parts Manual ELECTRICAL SYSTEM Roof Panel 14 9 16 17 25 23 24 15 12 13 11 10 2 KEY SWITCH ASSEMBLY includes items 3 4 22 STROBE LIGHT KIT includes items 23 25 8 A C FAN CONTROLLER ASSEMBLY includes...

Page 51: ...1 6 7 8 611977 A C FAN CONTROLLER ASSEMBLY INCLUDES ITEMS 9 13 1 9 609524 FAN A C CONTROLLER 1 10 73183G01 TOWER CONNECTOR 1 11 73186G01 SLEEVE TERMINAL 1 12 73187G02 SEAL CABLE 1 13 17313G1 FLEX LOO...

Page 52: ...7 9 8 1 HEADLIGHT ASSEMBLY DRIVER SIDE includes items 3 11 2 HEADLIGHT ASSEMBLY PASSENGER SIDE includes items 5 13 18 FRONT TURN SIGNAL ASSEMBLY includes items 19 24 24 TURN SIGNAL ASSEMBLY includes i...

Page 53: ...36 HEADLIGHT DRIVER SIDE 1 4 607452 GASKET DRIVER SIDE 1 5 615459 ANTI ROTATION COLLAR 1 6 74004G01 HEADLIGHT BULB 1 7 604539 TURN SIGNAL BULB 1 8 608322 BULB RETAINER 1 9 608328 BUTTON HEAD TORX SCRE...

Page 54: ...ORT HOUSING ASSEMBLY includes items 6 7 Front of Vehicle Front of Vehicle 11 9 2 12 18 Front of Vehicle 17 19 14 15 USB Nut 13 USB PORT HOUSING ASSEMBLY includes items 14 15 Front of Vehicle FOR VEHIC...

Page 55: ...RE JULY 21 2019 1 71078G01 12V POWER OUTLET 1 2 600543 BUTTON HEAD TORX BOLT M4 75 X 12 MM LG 2 3 602053 LOCK NUT M4 7 2 4 5 639384 USB PORT HOUSING ASSEMBLY INCLUDES ITEMS 6 7 1 6 639383 USB PORT HOU...

Page 56: ...Service Parts Manual ELECTRICAL SYSTEM 1 2 3 Front of Vehicle 9 6 7 11 8 10 12 Rear Body Horn Installation 4 TAILLIGHT ASSEMBLY DRIVER SIDE includes items 6 8 10 5 TAILLIGHT ASSEMBLY PASSENGER SIDE in...

Page 57: ...ual ELECTRICAL SYSTEM 1 604196 HORN ASSEMBLY 1 2 601326 BUTTON HEAD TORX BOLT M6 1 X 20 MM LG 1 3 601476 LOCK NUT M6 1 1 4 648672G01 TAILLIGHT ASSEMBLY DRIVER SIDE INCLUDES ITEMS 6 8 10 1 5 648672G01...

Page 58: ...age E 15 647699 Service Parts Manual ELECTRICAL SYSTEM 1 6 3 5 2 4 Steering Column without Steering wheel 13 7 10 9 Front of Vehicle 8 TURN SIGNAL SWITCH ASSEMBLY includes item 9 11 Fuse Block 17 16 1...

Page 59: ...ICAL SYSTEM 1 614626 LICENSE PLATE LIGHT 1 2 74875G01 WIRE RETAINER 2 3 614432 JUMPER HARNESS 1 4 00740G4 TRUSS HEAD PHILLIPS MACHINE SCREW 10 32 X 1 2 LG 2 5 00734G5 LOCK NUT 10 32 2 6 01072G01 CABLE...

Page 60: ...Page E 17 647699 Service Parts Manual ELECTRICAL SYSTEM Accessory Harness IP Support Weldment 1 Front of Vehicle Rear View Mirror 2...

Page 61: ...he product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page E 18 6...

Page 62: ...Page E 19 647699 Service Parts Manual ELECTRICAL SYSTEM 2 3 3 8 5 9 7 6 4 1 DEFROSTER HEATER KIT includes items 2 9...

Page 63: ...ditional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page E 20 647699 Service Parts Manual ELECTRICAL SYSTEM 1 614712 DEFROSTER HEATER KIT INCLUDES ITEMS 2 9 1 2 614915 DEFROSTER HEATER 48V 1 3...

Page 64: ...Page E 21 647699 Service Parts Manual ELECTRICAL SYSTEM 3 2 8 5 7 4 6 1 TRUCK BACKUP LIGHT KIT includes items 2 11...

Page 65: ...QTY Page E 22 647699 Service Parts Manual ELECTRICAL SYSTEM 1 625484 TRUCK BACKUP LIGHT KIT INCLUDES ITEMS 2 11 1 2 620831 BACKUP LIGHT HARNESS WITH 48V RELAY 1 3 620830 BACKUP LIGHT HARNESS 1 4 61487...

Page 66: ...Page E 23 647699 Service Parts Manual Notes ELECTRICAL SYSTEM...

Page 67: ...Page E 24 647699 Service Parts Manual Notes ELECTRICAL SYSTEM...

Page 68: ...Page F 1 647699 Service Parts Manual ELECTRONIC SPEED CONTROL 9 10 2 5 6 7 4 3 1 5 6 Front of Vehicle...

Page 69: ...ormation ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page F 2 647699 Service Parts Manual ELECTRONIC SPEED CONTROL 1 667000G03 CONTROLLER 1206 AC 1 2 623170 CONTROLLER BRACKET DRIVER SIDE 1 3 623213 CONTRO...

Page 70: ...Page F 3 647699 Service Parts Manual Notes ELECTRONIC SPEED CONTROL...

Page 71: ...Page F 4 647699 Service Parts Manual Notes ELECTRONIC SPEED CONTROL...

Page 72: ...Page G 1 647699 Service Parts Manual FRAME 8 2 7 7 3 1 10 4 6 5 9 Front of Vehicle...

Page 73: ...1 2 3 4 5 DESCRIPTION QTY Page G 2 647699 Service Parts Manual FRAME 1 657280G05 FRAME WELDMENT P COAT 1 2 614597 IP SUPPORT WELDMENT 1 3 609290 SEAT SUPPORT WELDMENT DRIVER SIDE 1 4 609291 SEAT SUPP...

Page 74: ...Page G 3 647699 Service Parts Manual Notes FRAME...

Page 75: ...Page G 4 647699 Service Parts Manual Notes FRAME...

Page 76: ...26 29 26 SPINDLE HUB ASSEMBLY PASSENGER SIDE includes items 8 10 17 27 27 SPINDLE ASSEMBLY PASSENGER SIDE includes items 14 15 28 7 SPINDLE HUB ASSEMBLY DRIVER SIDE includes items 8 10 12 SPINDLE ASS...

Page 77: ...1 6 7 617115 SPINDLE HUB ASSEMBLY DRIVER SIDE INCLUDES ITEMS 8 10 1 8 12091G2 SPINDLE CAP 1 9 12093G1 HEX SLOTTED NUT 7 16 20 1 10 00798G8 COTTER PIN 5 32 X 1 3 4 1 11 12 613026 SPINDLE ASSEMBLY DRIVE...

Page 78: ...9 CONTROL ARM ASSEMBLY INCLUDES ITEMS 33 34 1 33 608090 CONTROL ARM 1 34 608086 MOUNTING SLEEVE RUBBER 2 35 36 601340 CONTROL ARM BUSHING 2 37 602085 CONTROL ARM CARRIER TUBE 2 38 39 602415 FLANGED HE...

Page 79: ...Page H 4 647699 Service Parts Manual Notes FRONT SUSPENSION AND STEERING...

Page 80: ...Page H 5 647699 Service Parts Manual FRONT SUSPENSION AND STEERING 1 13 12 5 4 7 6 9 8 7 8 11 2 STEERING COLUMN ASSEMBLY includes items 5 9...

Page 81: ...NO 1 2 3 4 5 DESCRIPTION QTY Page H 6 647699 Service Parts Manual FRONT SUSPENSION AND STEERING 1 602980 STEERING WHEEL 1 2 601709 FLANGED LOCK NUT M6 2 1 3 4 600333 STEERING COLUMN ASSEMBLY INCLUDES...

Page 82: ...Page H 7 647699 Service Parts Manual Notes FRONT SUSPENSION AND STEERING...

Page 83: ...Page H 8 647699 Service Parts Manual Notes FRONT SUSPENSION AND STEERING...

Page 84: ...Page J 1 647699 Service Parts Manual MOTOR SPEED SENSOR KIT includes items 7 8 Axle Assembly Electronic Brake 4 5 8 7 A A 6 3 2 1 Front of Vehicle...

Page 85: ...mation ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page J 2 647699 Service Parts Manual MOTOR 1 666986 MOTOR 48V 1 2 605741 HEX HEAD BOLT M6 1 X 25 MM LG 6 3 601327 LOCK WASHER 6 MM 6 4 605714 FLEXLOOM 1 5...

Page 86: ...Page J 3 647699 Service Parts Manual Notes MOTOR...

Page 87: ...Page J 4 647699 Service Parts Manual Notes MOTOR...

Page 88: ...vice Parts Manual REAR AXLE 1 HEAVY DUTY REAR AXLE ASSEMBLY 14 76 11 includes items 3 42 3 8 31 33 34 8 7 9 10 39 41 40 14 32 15 33 41 40 42 42 34 5 6 13 16 16 17 18 20 30 21 20 25 36 22 26 36 28 27 1...

Page 89: ...0G1 RETAINING RING 1 7 24628G1 O RING 1 8 23519G2 BALL BEARING 1 9 23520G1 BALL BEARING 1 10 608811 END CAP PLUG 2 11 12 13 620340 BALL BEARING 1 14 614750 AXLE SHAFT DRIVER SIDE 1 15 614749 AXLE SHAF...

Page 90: ...ndividual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY REAR AXLE 31 620355 BALL BEARING 1 32 613328 AXLE VENT 1 33 620358 O RING...

Page 91: ...Page K 4 647699 Service Parts Manual Notes REAR AXLE...

Page 92: ...Page L 1 647699 Service Parts Manual REAR SUSPENSION 1 10 11 15 14 13 12 16 16 17 18 17 17 17 19 21 9 22 23 24 23 22 23 24 22 5 5 6 4 19 7 Front of Vehicle...

Page 93: ...1 5 620160 FLANGED BUSHING URETHANE 2 6 620161 SPLIT SPACER STEEL 1 7 614974 FLANGED HEX NUT M10 1 5 1 8 9 630819 U BOLT 3 8 16 X 5 75 LG 2 10 633986 AXLE SUPPORT BRACKET 1 11 625658 SHOCK MOUNT PLATE...

Page 94: ...Page L 3 647699 Service Parts Manual Notes REAR SUSPENSION...

Page 95: ...Page L 4 647699 Service Parts Manual Notes REAR SUSPENSION...

Page 96: ...s items 2 11 SEAT BOTTOM SUB ASSEMBLY STONE BEIGE PASSENGER SIDE includes items 12 17 9 SEAT BOTTOM SUB ASSEMBLY STONE BEIGE DRIVER SIDE includes items 12 16 18 10 SEAT BOTTOM SUB ASSEMBLY OYSTER PASS...

Page 97: ...10 16 X 3 4 LG 4 7 615417 BUTTON HEAD TORX BOLT M10 1 5 X 1 LG 4 8 614716 SEAT BOTTOM SUB ASSEMBLY STONE BEIGE PASSENGER SIDE INCLUDES ITEMS 12 17 1 9 614717 SEAT BOTTOM SUB ASSEMBLY STONE BEIGE DRIVE...

Page 98: ...Page M 3 647699 Service Parts Manual SEATING 1 SEAT BACK ASSEMBLY includes items 2 5 5 HIP SEAT BACK ASSEMBLY includes items 6 7 3 9 10 6 7 2...

Page 99: ...ce Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page M 4 647699 Service Parts Manual SEATING 1 641897G00XX SEAT BACK ASSEMBLY INCLUDES ITEMS 2 5 1 2 605529 SEAT BACK CO...

Page 100: ...Page M 5 647699 Service Parts Manual SEATING 7 4 15 5 2 2 5 4 4 8 4 3 18 6 10 6 5 1 4 19 9 6 4 14 3 7 POA Front of Vehicle...

Page 101: ...EATING 1 649133 SEAT BELT RETRACTOR 1 2 609854 SEAT BELT BUCKLE LATCH 6 2 3 609569 HEX HEAD SHOLDER BOLT 7 16 20 X 19 MM LG 2 4 00734G3 LOCK NUT 7 16 5 5 610753 HEX HEAD BOLT 7 16 20 X 1 LG 2 6 00560G...

Page 102: ...Page M 7 647699 Service Parts Manual Notes SEATING...

Page 103: ...Page M 8 647699 Service Parts Manual Notes SEATING...

Page 104: ...Page N 1 647699 Service Parts Manual WEATHER PROTECTION 1 14 4 9 2 5 13 WINDSHIELD ASSEMBLY includes items 11 12 10 16 3 8 1 15 20 11 17 23 22 X 21 A Front of Vehicle A B X 21 Front of Vehicle B...

Page 105: ...10 5 606264 FLANGED HEX HEAD BOLT M6 1 X 20 MM LG 6 6 7 8 609233 SHORT CANOPY 1 9 609871 CANOPY WEATHER SEAL 1 10 611725 WINDSHIELD ASSEMBLY INCLUDES ITEMS 11 12 1 11 609369 WINDSHIELD 1 12 611720 WIN...

Page 106: ...Page N 3 647699 Service Parts Manual WEATHER PROTECTION 13 Front of Vehicle 1 2 3 26 21 20 25 22 14 9 10 11 12 13 8 16 7 15 25 24 Part of item 8...

Page 107: ...HT ASSEMBLY 1 3 617679 TUBE PLUG PLASTIC 1 5 O D 2 4 5 6 7 609204 WIPER MOTOR COVER 1 8 610695 WIPER MOTOR ASSEMBLY 1 9 698248 WIPER ARM 1 10 698249 WIPER BLADE 22 1 11 612895 NYLON TUBE 1 12 21830G1...

Page 108: ...he state or local jurisdiction in which it is of the maximum specified by the state or local jurisdiction in which it is operated operated 3 13 7 6 9 2 1 5 SIDE VIEW MIRROR KIT PASSENGER SIDE includes...

Page 109: ...E VIEW MIRROR KIT DRIVER SIDE INCLUDES ITEMS 6 7 1 6 00614G5 PAN HEAD SELF TAPPING SCREW 8 18 X 5 8 LG 2 7 621147 SIDE VIEW MIRROR 1 8 9 609376 REAR VIEW MIRROR FOR VEHICLES MANUFACTURED BEFORE MARCH...

Page 110: ...Page N 7 647699 Service Parts Manual Notes WEATHER PROTECTION...

Page 111: ...Page N 8 647699 Service Parts Manual Notes WEATHER PROTECTION...

Page 112: ...Page P 1 647699 Service Parts Manual WHEELS AND TIRES 10 9 8 TIRE AND MAG WHEEL ASSEMBLY includes items 9 11 12 11 13 1 7 WHEEL AND TIRE ASSEMBLY includes items 2 4 5 6 2 4 3 14...

Page 113: ...TIRE ASSEMBLY INCLUDES ITEMS 2 4 1 2 620659 VALVE STEM 1 3 614246 KENDA RADIAL PRO TOUR TIRE 205 50 R10 1 4 620658 SILVER CHROME WHEEL 10 X 6 1 5 14723G1 LUG NUT 1 2 20 4 6 608912 WHEEL COVER 10 FOR...

Page 114: ...Page P 3 647699 Service Parts Manual Notes WHEELS AND TIRES...

Page 115: ...Page P 4 647699 Service Parts Manual Notes WHEELS AND TIRES...

Page 116: ...age Q 1 647699 Service Parts Manual TRUCK BED 8 3 1 36 PLASTIC BED ASSEMBLY includes items 2 11 6 7 9 15 2 10 4 5 MAX 14o 25 MAX 300 lbs 136 kg MAX 5 in 12 cm P P MAX 100 lbs 45 kg 74821G07 14 11 13 1...

Page 117: ...1 72647G01 36 PLASTIC TRUCK BED ASSEMBLY INCLUDES ITEMS 2 11 1 2 72648G01 36 PLASTIC BED 1 3 72649G01 36 PLASTIC TAILGATE 1 4 73450G01 BOWED ANGLE 1 5 73454G01 PIVOT SHAFT 2 6 73455G02 TAILGATE CABLE...

Page 118: ...Page Q 3 647699 Service Parts Manual TRUCK BED 13 BAGWELL CLOSEOUT ASSEMBLY includes items 14 16 6 4 3 5 8 1 2 9 10 8 7 7 8 7 14 15 18 16...

Page 119: ...RAME MOUNTED BED SUPPORT PASSENGER SIDE 1 2 624660 FRAME MOUNTED BED SUPPORT DRIVER SIDE 1 3 624357 BED SUPPORT RAILS 1 4 624358 REAR BED SUPPORT 1 5 626264 SQUARE TUBE PLUG 2 1 6 19853G1 SQUARE TUBE...

Page 120: ...Page Q 5 647699 Service Parts Manual TRUCK BED 13 9 3 12 11 2 2 2 6 1 14 16 15 7 5 6 8 4 10...

Page 121: ...D 1 00571G5 FLAT WASHER 5 16 2 2 01118G01 HEX HEAD BOLT 1 4 20 X 62 LG 5 3 11027G1 FLANGED HEX NUT 5 16 18 2 4 21683G1 COTTER PIN 2 9 2 5 602904 BED TETHER CABLE ASSEMBLY 1 6 604066 FLAT WASHER M10 2...

Page 122: ...Page Q 7 647699 Service Parts Manual Notes TRUCK BED...

Page 123: ...Page Q 8 647699 Service Parts Manual Notes TRUCK BED...

Page 124: ...1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 Service Parts Manuals as well as Repair and Service Manuals are available from a local Distributor an authorized Branch Genuine...

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