Cushman refresher fs4, Owner'S Manual

Page 1: ...OWNER S GUIDE 636638 REFRESHER FS4 REVISED NOVEMBER 2015 ISSUED MARCH 2014...

Page 2: ...cal differences in controls will be illustrated Most of the service procedures in this guide can be accomplished using common automotive hand tools Contact your ser vice representative on servicing th...

Page 3: ...ABILITY FOR INCIDENTAL AND CONSE QUENTIAL DAMAGES resulting from the use of the information and materials in this Manual These are the original instructions as defined by 2006 42 EC CONTACT US E Z GO...

Page 4: ...n the United States of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED STORAGE Batteries self discharge over time The rate of self discharge va...

Page 5: ...ON REFRESHER FS4 VEHICLE OVERVIEW 15 VEHICLE FEATURES 15 General Information 15 Key Light Switch 16 Fuel Gauge with Low Oil Pressure Indicator 16 12V Outlet 16 Direction Selector 16 Accelerator Pedal...

Page 6: ...Access 25 REFRESHMENT UNIT OPERATION 26 Lockdown Mechanism 26 Module Removal and Installation 26 Slide Out Compartments 29 Removable Shelves and Inserts 30 Compartment Storage 32 Drawer Operation 34 T...

Page 7: ...n 47 Checking the Oil Level 47 Changing the Oil 47 STARTER GENERATOR BELT TENSION 50 Adjusting the Belt 50 BATTERY CLEANING 50 AIR INTAKE AND COOLING FINS 51 REAR AXLE 52 Checking the Lubricant Level...

Page 8: ...vi TABLE OF CONTENTS Notes Owner s Guide...

Page 9: ...ecified speed Damage caused by excessive speed may cause a loss of vehicle control is costly is considered abuse and will not be covered under warranty If the vehicle is to be used in a commercial env...

Page 10: ...new and used the Distributor or Dealer has reason to believe may be operated in personal transportation applications Information on FMVSS 571 500 can be obtained at Title 49 of the Code of Federal Reg...

Page 11: ...o control speed when traveling down an incline Use extra care and reduced speed when driving in poor conditions or on poor surfaces Stay in designated areas where provided and avoid steep slopes Keep...

Page 12: ...se extreme caution in areas where pedestrians are present MAINTENANCE ALWAYS Replace damaged or missing warning caution or information labels Maintain the vehicle in accordance with the manufacturer s...

Page 13: ...eep entire body inside car OFF ON 71131 G01 71131G01 ON 71127 G01 71127G01 H O 2 1 2 3 P P P P P P 74093 G01 74093G01 DO NOT TAMPER WITH OR ATTEMPT TO CHANGE THE ADJUSTMENT OF THE GOVERNOR GOVERNOR TA...

Page 14: ...ED LOAD WITH HIGH CENTER OF GRAVITY COULD RESULT IN TIP OVER LOAD CENTER OF GRAVITY MAXIMUM HEIGHT x in xx cm MAX LOAD XXX LBS XXX KG WARNING MAXIMUM LOAD CENTER OF GRAVITY KEEP LOAD AS FAR FORWARD AS...

Page 15: ...MINALS MAY CAUSE EXPLOSION DO NOT EXPOSE TO FLAME WARNING CORROSIVE WARNING LETHAL VOLTAGE WARNING EXPLOSIVE LOW OIL PRESSURE 17 18 19 20 21 22 23 24 25 26 27 DO NOT DISPOSE OF BATTERIES IN LANDFILL D...

Page 16: ...8 Owner s Guide SAFETY Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes...

Page 17: ...ance Free Service Brake 4 Wheel hydraulic front disc rear drum Key or Pedal Start Pedal Parking Brake Mechanical hand brake Air Cleaner Industrial Rated Dry Filter Front Tires Load Star 205 65 10 Lubr...

Page 18: ...X Side Mirrors X Body Color Yellow X Body Color Orange X Refresher Accessories Body Color Black X 6 Snack Module with Hooks Kit X X Body Color Platinum X 6 Cup Holder Module 5 internal Racks X Body Co...

Page 19: ...ction before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers 11 Owner s Guide VEHICLE DIMENSIONS 49 in 124 cm 80 in 203 cm Front Rear 39 5 in 100 cm 39 6 in...

Page 20: ...section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers TURNING DIAMETER AND INCLINE INFORMATION TURNING CLEARANCE DIAMETER 26 8 ft 8 1 m RECOMMENDED...

Page 21: ...13 Owner s Guide Notes Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers GENERAL SPECIFICATIONS...

Page 22: ...14 Owner s Guide GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes...

Page 23: ...d Please read the entire manual to become thoroughly familiar with this vehicle and the Refresher unit Pay particular attention to all Notices Cautions Warnings and Dangers Refer to Operating Instruct...

Page 24: ...o the R position 5 Accelerator Pedal The accelerator pedal is on the floorboard to the right of the brake pedal It s function is to accelerate and control the speed of the vehicle 6 Brake and Park Bra...

Page 25: ...17 Owner s Guide Notes Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers INTRODUCTION...

Page 26: ...18 Owner s Guide INTRODUCTION Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes...

Page 27: ...ted on the crossmem ber section of the chassis on the driver side Part C is placed below the driver side of the seat underneath the choke intake adapter And part D is placed on the rear frame cross tu...

Page 28: ...ve developed in shipment from the factory Determine and record braking distance required to stop vehicle for future brake performance tests Remove the clear plastic used to provide protection during s...

Page 29: ...ng vehicle to a complete stop before shifting direction selector Do not take vehicle out of gear while in motion coast Check area behind vehicle before operating in reverse All occupants must remain s...

Page 30: ...s ready to run in reverse Starting the Vehicle on a Hill To reduce the possibility of roll back which could result in severe injury or vehicle damage do not release service brake until engine has star...

Page 31: ...roblems If any operating problems occur use gasoline with a lower percentage of alcohol or ether Use clean regular grade unleaded fuel The Ethanol blend fuel up to 10 is permitted Do not use gasoline...

Page 32: ...generator is capable of supplying 35 amps Operation of multiple accessories could result in discharge of the battery even with the engine running and the generator operating Discharging the battery is...

Page 33: ...m two 2 removable plastic bins two 2 lower rear corner storage compartments locking system for holding and changing modules countertop left and right side mirrors 42 of module space to meet adjustable...

Page 34: ...es Release the clamp by turning the rotating mechanisms on both sides of unit toward the left Raise the clamp high enough so that a module can be lifted up and out of unit The clamp must be released o...

Page 35: ...6 Pull Out Module The standard unit 6 pull out module and all other 6 modules are the same size and similar weight Modules are positioned in place with four dimples on the bottom surface To remove rem...

Page 36: ...oval of 18 modules may require a second person to assist with support and lifting 3 18 Modules 18 modules are positioned in place with four dimples on the bottom sur face Remove passenger side counter...

Page 37: ...ompartment The slide out trash compartment located in the end cap is equipped with a 10 lb rated latch A pulling force exceeding 10 lbs is required to release the latch to allow the trash can housing...

Page 38: ...and out of its position Rotate to its opposite side and place back into position 2 12 and 18 Modules unit may not be equipped with all modules a 12 and 18 Module with Shelves The shelves can be adjus...

Page 39: ...ed on board b Basket Two baskets are also provided with the hanger board They can be placed in any position on the board or removed completely 4 Side Drawers a Tray Insert An aluminum slide able stora...

Page 40: ...ips etc The main portion of the unit can be used for bottles snacks chips napkins etc Unopened prepackaged non perishable food only 2 Pull Out Module This module is designed to hold snacks chips etc o...

Page 41: ...ed prepackaged non perishable food only 5 18 Cup and Display Module not pictured This module is similar to the 18 module with shelves with the difference being narrower shelves and an added cup rack f...

Page 42: ...ying and cleaning purposes An optional removable sliding tray is avail able for additional storage requirements Unopened prepackaged non perishable food only Drawer Operation To open side drawer use t...

Page 43: ...are provided with the unit one for door locks and one for drawer locks All doors and drawers are lockable except the trash compartment Cleaning the Refresher Unit Refresher unit should be maintained a...

Page 44: ...ngers Owner s Guide CHANGING THE CANOPY Remove canopy before trailering or shipping vehicle 1 Open the Velcro closures on all sides of canopy to release it from the frame 2 Remove canopy top from fram...

Page 45: ...37 Notes Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers OPERATING PROCEDURES Owner s Guide...

Page 46: ...38 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes Owner s Guide...

Page 47: ...le vinyl rubber cleaner The painted surfaces of the vehicle provide attractive appearance and durable protection Frequent washing with luke warm or cold water and mild detergent is required to preserv...

Page 48: ...familiar area Some hills are too steep to climb If attempting to climb a hill that is too steep or if unable to achieve adequate traction do not attempt to turn around on the hill Slowly back straight...

Page 49: ...ack and test the stability of the vehicle on the two jack stands 5 Place the jack at the center of the front axle 6 Raise the vehicle enough to place jack stands under the frame crossmember as shown i...

Page 50: ...the following should be considered On hard turf it is desirable to have a slightly higher inflation pressure On very soft turf a lower pressure reduces the possibility of tires cutting into the turf...

Page 51: ...bulb socket on backside of headlight housing and turn bulb socket a quarter turn counterclockwise to unlock and pull out bulb and socket Insert new bulb and rotate socket a quarter turn clockwise to s...

Page 52: ...10 amps or less Read and understand all instructions provided by the manufacturer of the charger TRANSPORTING VEHICLE This vehicle is not designed to be towed Do not tow this vehicle The vehicle shou...

Page 53: ...the trailer or truck must exceed the weight of the vehicle see GENERAL SPECIFICATIONS for vehicle weight and load plus 1000 lbs 454 kg Secure the vehicle using ratchet tie downs SERVICE AND MAINTENANC...

Page 54: ...g it receives regular maintenance Refer to the Periodic Ser vice Schedule for appropriate service intervals ROUTINE MAINTENANCE To prolong vehicle life some maintenance items must be serviced more fre...

Page 55: ...e the dipstick and wipe off the entire area with a lint free cloth Insert the dipstick fully into the dipstick hole and then remove it Examine the level of the oil on the dipstick The engine can be op...

Page 56: ...oves to protect skin from exposure to the old oil and degreaser The oil should be changed with engine warm Park vehicle on a level surface engage parking brake and remove key Place a drain pan under e...

Page 57: ...t in engine The oil must be high quality oil that meets or exceeds API SF SG CC standards Check oil level on dipstick Oil should be slightly below H to allow for expansion If neces sary continue to ad...

Page 58: ...m deflection of 3 8 10 mm is acceptable Tighten an existing belt to 75 80 lbs 34 36 kg tension using the same technique and inspect for cracking or wear A maximum deflection of 1 2 13 mm is acceptable...

Page 59: ...water shown below In addition to the battery special attention should be paid to metal components adjacent to the battery which should also be sprayed with the sodium bicarbonate baking soda solution...

Page 60: ...bottom of threaded hole If lubricant is to be added remove the fill plug and add lubricant using a funnel Add lubricant slowly until lubricant starts to seep from the check plug hole Install check plu...

Page 61: ...o not to over tighten the plug Over tightening can cause damage to the aluminum cylinder head threads Remove and inspect the spark plug at intervals indicated in the Periodic Service Schedule Spark pl...

Page 62: ...g location or stopping distance A subtle loss of brake performance may occur over time therefore it is important to establish the standard with a new vehicle Drive the vehicle at maximum speed on a fl...

Page 63: ...stove furnace water heater or other appliance that uses a pilot light or has a device that can create a spark When refueling inspect the fuel cap for leaks or breaks that could result in fuel spillage...

Page 64: ...z 15 ml of SAE 10 30 weight oil or fogging oil into the cylinder 13 Rotate the crankshaft by hand several times then install the spark plug 14 Do not engage the park brake but secure the car from roll...

Page 65: ...LBS Nm BOL TSIZE Grade 2 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 4 7 8 1 Unlessotherwise noted in text tighten all hardware in accordance with thischart Thischart specifies lubricated torque figures Fastener...

Page 66: ...58 MAINTENANCE Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes Owner s Guide...

Page 67: ...er housing and fins clean if required ENGINE OIL Check and add if required DO NOT OVERFILL STARTER GENERATOR BELT Check for tension wear cracks MONTHLY 20 HOURS includes items listed in previous table...

Page 68: ...nd pinion seal for damage or grease leakage RACK END BALL JOINT Lubricate use wheel bearing grease REAR AXLE Check for unusual noise and loose or missing mounting hardware AIR FILTER ELEMENT Check fil...

Page 69: ...61 Notes Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers PERIODIC SERVICE SCHEDULE Owner s Guide...

Page 70: ...62 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes Owner s Guide...

Page 71: ...APPENDIX A Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers A Owner s Guide APPENDIX A DECLARATION OF CONFORMITY...

Page 72: ...B APPENDIX A Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Owner s Guide...

Page 73: ...APPENDIX A Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers C Owner s Guide...

Page 74: ...Notes D APPENDIX A Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Owner s Guide...

Page 75: ...prop erly as the result of normal use age wear or abuse It is virtually impossible to anticipate all possible component failures or the manner in which they may fail A vehicle requiring repair indicat...

Page 76: ...1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 Service Parts Manuals as well as Repair and Service Manuals are available from a local Distributor an authorized Branch Genuine...