Cushman TITAN HD 36V, Service & Parts Manual

Page 1: ...Service Parts Manual ELECTRIC POWERED UTILITY VEHICLE 635593 U REVISED SEP 2019 ISSUED MARCH 2014...

Page 2: ......

Page 3: ...Textron Inc E Z GO reserves the right to incorporate engineering and design changes to products in this Manual without obligation to include these changes on units leased sold previously The informati...

Page 4: ...emperature and the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unless the temperature falls below 75 F 60 C As with all electric vehicles the batt...

Page 5: ...AKE D 1 HYDRAULIC BRAKE D 5 FRONT BRAKE D 9 REAR BRAKE D 11 MASTER CYLINDER D 13 ELECTRICAL SYSTEM E ELECTRICAL SYSTEM 36V E 1 ELECTRICAL SYSTEM 48V E 5 ELECTRONIC SPEED CONTROL F ELECTRONIC SPEED CON...

Page 6: ...Page iv NOTES 635593 Service Parts Manual...

Page 7: ...mation or illustration required Introduction of some revisions varies due to supply of components therefore it is possible that various combinations of components may be found that are not directly re...

Page 8: ...er is the lowest assembly sold by Service Parts and the asterisk indicates that the part depicted is not available for purchase NOTE Descriptions are indented under the assembly that they are used on...

Page 9: ...HOW TO USE THE SERVICE PARTS MANUAL Page vii 635593 Service Parts Manual Notes...

Page 10: ...A 1 635593 Service Parts Manual ACCELERATOR Front of Vehicle 19 18 17 16 15 14 22 6 12 4 5 4 30 28 9 7 29 23 8 13 3 PEDAL BOX ASSEMBLY includes items 2 39 1 PLUNGER SLEEVE ASSEMBLY includes items 22 2...

Page 11: ...COVER 1 5 00684G6 PHILLIPS TRUSS HEAD SCREW SS 8 32 X 3 4 LG 2 6 25861G01 MICRO SWITCH 1 7 01050G01 TORX HEAD SCREW 4 20 X 5 8 LG 2 8 25854G01 INDUCTIVE THROTTLE SENSOR 1 9 00983G01 SELF THREADING NU...

Page 12: ...Page A 3 635593 Service Parts Manual ACCELERATOR Front of Vehicle Floor Panel 37 34 32 32 38 35 39 31 42 43 43 42 ACCELERATOR PEDAL ASSEMBLY includes item 37 36...

Page 13: ...ditional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page A 4 635593 Service Parts Manual ACCELERATOR 31 10386G3 CLEVIS PIN 5 16 X 1 LG 1 32 17838G1 NYLON BUSHING 3 33 34 01076G01 HAIRPIN COTTE...

Page 14: ...Page A 5 635593 Service Parts Manual Notes ACCELERATOR...

Page 15: ...Page A 6 635593 Service Parts Manual Notes ACCELERATOR...

Page 16: ...Page B 1 635593 Service Parts Manual BATTERY CHARGER 1 2 4...

Page 17: ...available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page B 2 635593 Service Parts Manual BATTERY CHARGER 1 6...

Page 18: ...Page B 3 635593 Service Parts Manual Notes BATTERY CHARGER...

Page 19: ...Page B 4 635593 Service Parts Manual Notes BATTERY CHARGER...

Page 20: ...e severe personal injury or death 29165G01 1 1 HW FAILSAFE Vehicle will not run Check motor wiring replace controller 1 2 THROTTLE FAULT 1 Vehicle will not run Check pedal box adjustment connections r...

Page 21: ...LY 1 652560G35 SAFETY YELLOW 652560G37 FOREST GREEN 652560G38 ARCTIC WHITE 652560G39 FLAME RED 652560G05 JAC ORANGE 652560G47 BURLINGTON GREEN 3 4 5 XXXXXX COWL 1 633113G35 SAFETY YELLOW 633113G37 FOR...

Page 22: ...and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCR...

Page 23: ...Page C 4 635593 Service Parts Manual Notes BODY...

Page 24: ...ACROSS BATTERIES TO CHECK CONDITION OF BATTERIES BATTERIES MAY EXPLODE BATTERY ACID CAN CAUSE SEVERE DAMAGE TO EYES SKIN AND CLOTHING FLUST CONTAMINATED AREA IMMEDIATELY WITH WATER WHEN CLANING BATTE...

Page 25: ...N QTY Page C 6 635593 Service Parts Manual BODY 1 ACCESS COVER 1 613042 BLACK 2 71056G01 TRUSS HEAD MACHINE SCREW 5 16 18 X 5 8 LG 3 3 01024G01 U TYPE SPEED NUT 5 8 18 3 4 5 829337 CARGO DECK FOR VEHI...

Page 26: ...Page C 7 635593 Service Parts Manual BODY 1 17 7 2 8 3 18 6 3 12 9 14 13...

Page 27: ...PART NO 1 2 3 4 5 DESCRIPTION QTY Page C 8 635593 Service Parts Manual BODY 1 677114 CHARGER BRACKET 1 2 800385 HEX HEAD BOLT 3 8 16 X 3 4 LG 2 3 00922G2 FLAT WASHER 3 8 4 4 5 6 800698 HEX NUT 3 8 16...

Page 28: ...Page C 9 635593 Service Parts Manual BODY 606003 43 6 5 3 10 16 15 20 1 12 4 18 17 20 11 21 9 22 29 41 30 34 35 37 40 26 31 27 36 28 25 23...

Page 29: ...5 HUNTER GREEN 604716 WHITE 604717 RED 604718 ORANGE 2 3 604993 LATCH 1 4 604228 LATCH SPRING 1 5 00559G7 FLAT WASHER 1 4 1 6 00713G1 FLANGED HEX HEAD BOLT 12 24 X 1 2 LG 1 7 8 9 605000 LATCH LINKAGE...

Page 30: ...Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY BODY 28 306932 HEX NUT 5 16 18 4 29 604644 STOP BRACKET 2 30 813850 TRAVEL LIMITING BUMPER 2 31 308090 FLAT WASHER...

Page 31: ...Page C 12 635593 Service Parts Manual Notes BODY...

Page 32: ...Page C 13 635593 Service Parts Manual BODY ACCESSORIES BUMPER FRONT REAR REAR BUMPER AND HITCHES 2 2 2 5 9 13 15 2 1 3 19 10 11 12 23 20 21 22 4 13 8 14 9 2 18 20 21 22 1 3 4...

Page 33: ...CARRIAGE BOLT 5 16 18 X 3 LG 5 3 306325 LOCK WASHER 5 16 5 4 306932 HEX NUT 5 16 18 5 5 602328 PLUG PLASTIC 4 6 7 8 830023G01 SPACER 1 O D X 1 29 32 LG 4 9 00405G8 HEX HEAD BOLT 1 2 13 X 4 LG 4 10 308...

Page 34: ...Page C 15 635593 Service Parts Manual BODY ACCESSORIES 10 6 BOX SIDES AND TAILGATE KIT includes items 7 18 HARDWARE KIT includes items 11 18 3 2 9 7 8 11 12 14 13 15 1 3...

Page 35: ...T GREEN 886467G04 RED 886467G05 ORANGE 7 886653GXX TAILGATE 1 886653G01 SAFETY YELLOW 886653G02 ARCTIC WHITE 886653G03 FOREST GREEN 886653G04 RED 886653G05 ORANGE 8 886654GXX PANEL ASSEMBLY PASSENGER...

Page 36: ...Page C 17 635593 Service Parts Manual Notes BODY...

Page 37: ...Page C 18 635593 Service Parts Manual Notes BODY...

Page 38: ...hicle Front of Vehicle Front of Vehicle FOR VEHICLES MANUFACTURED BEFORE 14 JUNE 2017 11 21 26 20 27 Part of Vehicle Crossmember 19 2 9 3 10 26 1 10 9 24 25 15 15 5 EQUALIZER BRAKE CABLE ASSEMBLY incl...

Page 39: ...1 EQUALIZER BRACKET 1 8 627529 PARK BRAKE CABLE 2 9 00106G6 PAN HEAD PHILLIPS SELF TAPPING SCREW 12 14 X 75 LG 4 10 16705G3 TRUSS HEAD PHILLIPS SCREW 1 4 20 X 3 4 LG 3 11 13437G3 HEX HEAD FLANGE BOLT...

Page 40: ...9 4 6 18 7 22 23 8 2 10 10 9 26 1 16 19 24 25 15 15 5 EQUALIZER BRAKE CABLE ASSEMBLY includes items 6 8 Front of Vehicle Front of Vehicle Front of Vehicle 11 26 21 20 20 BRAKE LEVER ASSEMBLY includes...

Page 41: ...EMBLY INCLUDES ITEMS 6 8 1 6 28083G01 BRAKE COMPENSATOR BUMPER 2 7 28082G01 EQUALIZER BRACKET 1 8 627529 PARK BRAKE CABLE 2 9 00106G6 PAN HEAD PHILLIPS SELF TAPPING SCREW 12 14 X 75 LG 4 10 16705G3 TR...

Page 42: ...17 11 3 4 14 23 22 21 50 49 45 29 25 53 46 47 48 51 43 54 28 27 26 30 37 36 52 55 56 38 39 57 35 34 32 33 42 41 59 20 13 60 3 Part of Frame Part of Frame Part of Body Part of Body BRAKE LEVER includes...

Page 43: ...601097 BRAKE LEVER INCLUDES ITEM 4 1 4 2702168 GREASE FITTING 1 5 840419 SPEED CONTROL PEDAL 1 FOR VEHICLES MANUFACTURED FROM SEPTEMBER 2014 6 800557 C BOLT 5 16 18 X 75 LG 1 7 8 00891G3 LOCK NUT 5 16...

Page 44: ...2584 TEE MOUNTING CLAMP 1 36 820008 TEE UNION 1 37 832585 BRACKET 1 38 306562 HEX NUT 3 8 16 1 39 120177 LOCK WASHER 3 8 1 40 41 639743 REAR BRAKE LINE 1 42 600467 REAR BRAKE LINE 1 43 614322 FRONT BR...

Page 45: ...Page D 8 635593 Service Parts Manual Notes BRAKES HYDRAULIC BRAKE...

Page 46: ...s Manual BRAKES FRONT BRAKE 22 29 20 31 25 28 23 24 26 3 12 19 18 13 4 2 5 14 11 30 27 10 6 17 7 8 18 15 1 BRAKE AND SHOE ASSEMBLY includes items 2 15 21 BRAKE DRUM ASSEMBLY includes items 22 24 23 HU...

Page 47: ...WASHER 5 8 1 8 304104 HEX NUT 5 8 18 1 9 10 809252 RETAINING RING 1 11 805441 SPRING 1 12 806761 ADJUSTMENT PIN 2 13 306353 LOCK WASHER 3 8 2 14 306319 HEX NUT 3 8 24 2 15 887284 BRAKE SHOE REPLACE B...

Page 48: ...Page D 11 635593 Service Parts Manual BRAKES REAR BRAKE 4 1 2...

Page 49: ...s a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page D 12 635593 Service Parts...

Page 50: ...Page D 13 635593 Service Parts Manual BRAKES MASTER CYLINDER Part of Master Cylinder Rear Hydraulic Brake Front and Rear Hydraulic Brake 1 9 6 3 11 5 2 6 7 12 9 18 16 17 15 17 8 15 18 17...

Page 51: ...DESCRIPTION QTY Page D 14 635593 Service Parts Manual BRAKES MASTER CYLINDER 1 886752 MASTER CYLINDER 1 2 120177 LOCK WASHER 3 8 3 3 00532G8 HEX NUT 1 4 20 1 4 5 306562 HEX NUT 3 8 16 3 6 306835 HEX...

Page 52: ...Page D 15 635593 Service Parts Manual Notes BRAKES MASTER CYLINDER...

Page 53: ...Page D 16 635593 Service Parts Manual Notes BRAKES MASTER CYLINDER...

Page 54: ...TRICAL SYSTEM 36V Front of Vehicle Part of Cowl 1 2 3 4 10 8 13 14 15 A2 S2 S1 A1 Front of Vehicle From Solenoid From D Position on FNR From B Position on FNR From A2 Position on Electronic Speed Cont...

Page 55: ...4 DIRECTION SELECTOR 1 4 806791 HORN BUTTON 1 5 600921 WIRE ASSEMBLY 18AWG 1 6 7 8 800296 PAN HEAD MACHINE SCREW 10 24 X 3 4 LG 2 9 120052 LOCK WASHER 194 2 10 00526G3 HEX NUT 10 24 2 11 12 13 33639G0...

Page 56: ...Service Parts Manual ELECTRICAL SYSTEM 36V From Solenoid Main Contactor From B Controller Green wire from Control Harness Black wire From Control Harness 1 4 4 19 6 11 13 17 18 24 12 21 22 10 15 5 7 7...

Page 57: ...32211 BATTERY HOOK BOLT 5 16 18 X 10 3 4 LG 2 3 BATTERY 6 4 809152 FLAT WASHER 8 5 818303 SPACER 38 8 6 103867 FLAT WASHER 5 16 8 7 800315 WING NUT 5 16 18 8 8 840695 BATTERY HOLD DOWN PLATE FOR HD ON...

Page 58: ...e Part of Cowl 1 2 3 4 10 8 13 9 A2 F2 F1 A1 Front of Vehicle From Solenoid From B Position on Electronic Speed Controller From F2 Position on Electronic speed Controller 16 18 19 20 21 22 23 24 25 26...

Page 59: ...800296 PAN HEAD MACHINE SCREW 10 24 X 3 4 LG 2 9 120052 LOCK WASHER 194 2 10 00526G3 HEX NUT 10 24 2 11 609067 HARNESS FUSE 1 12 75711G01 TAILLIGHT JUMPER PLUG 1 13 33639G01 IGNITION SWITCH WITH LIGH...

Page 60: ...Page E 7 635593 Service Parts Manual ELECTRICAL SYSTEM 48V Front of Vehicle GRN Wire From Control Harness BLK Wire From Control Harness From B Controller 5 3 4 7 9 8 6 1 13 17 14 15 22 23 19 20 16...

Page 61: ...ual ELECTRICAL SYSTEM 48V 1 BATTERY 8 2 3 800315 WING NUT 5 16 18 4 4 103867 FLAT WASHER 5 16 4 5 818303 SPACER 4 6 809152 FLAT WASHER 4 7 840695 BATTERY HOLD DOWN PLATE 4 8 806954 J BOLT 5 16 18 X 12...

Page 62: ...Page E 9 635593 Service Parts Manual ELECTRICAL SYSTEM Front of Vehicle Front of Vehicle Part of Frame GRN WHT Wire BLK Wire Part of Charger Box 1 8 2 5 3 4 Part of Frame 15 13 14...

Page 63: ...onal information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page E 10 635593 Service Parts Manual ELECTRICAL SYSTEM 1 32860G1 HORN INCLUDES ITEM 2 1 2 BRACKET 1 3 00438G6 HEX HEAD BOLT 5 16 18 X 3 4 LG 1...

Page 64: ...al BLK to Harness Turn Signal WHT to Harness 13 14 12 11 10 3 1 2 16 9 8 7 4 5 6 HEADLIGHT AND TURN SIGNAL PASSENGER SIDE includes items 3 12 HEADLIGHT AND TURN SIGNAL DRIVER SIDE includes items 3 12...

Page 65: ...SIGNAL PASSENGER SIDE INCLUDES ITEMS 3 12 1 2 30395G4 HEADLIGHT AND TURN SIGNAL DRIVER SIDE INCLUDES ITEMS 3 12 1 3 30394G2 HEADLIGHT RECTANGULAR 2 4 00560G3 FLAT WASHER 1 2 2 5 00566G3 LOCK WASHER 1...

Page 66: ...Page E 13 635593 Service Parts Manual Notes ELECTRICAL SYSTEM...

Page 67: ...Page E 14 635593 Service Parts Manual Notes ELECTRICAL SYSTEM...

Page 68: ...Throttle Power FNR Harness To M Controller FNR Harness To A2 Controller Power Harness To A2 Controller BLK Wire From Control Harness To Throttle Sensor RED From Control Harness to Reverse BLK From Sol...

Page 69: ...2 6 00565G8 LOCK WASHER 5 16 2 7 00544G4 JAM NUT 5 16 24 2 8 9 10 73446G01 FASTON TAB 90 DEGREE 2 11 35211G01 FUSE BLOCK 6 POSITION INCLUDES ITEMS 12 13 1 12 00565G5 LOCK WASHER 10 1 13 00526G4 LOCK...

Page 70: ...art Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY ELECTRONIC SPEED CONTROL 36V 32 11027G2 LOCK NUT 1 4 20 2 33 600276 CONTROLLER COVER...

Page 71: ...Page F 4 635593 Service Parts Manual Notes ELECTRONIC SPEED CONTROL 36V...

Page 72: ...To F2 Controller From B Power Harness To Controller From B Controller To 48V From Solenoid To B Controller CONTROLLER SERVICE KIT INCLUDES ITEMS 39 41 34 Walkaway Fuse Walkaway Relay Personality Plug...

Page 73: ...ILLUSTRATED 1 8 73290G02 CONTINUOUS TONE BUZZER 1 9 648593 RUN TOW TOGGLE SWITCH 1 10 01041G01 RIVET 1 8 X 13 16 LG 2 11 73340G01 LABEL TOW RUN SWITCH 1 12 00414G7 HEX HEAD BOLT 1 4 20 X 7 8 LG 4 13...

Page 74: ...ual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY ELECTRONIC SPEED CONTROL 48V 32 604110 RELAY 1 33 16816G2 RIVET 0 25 X 0 88 1 3...

Page 75: ...Page F 8 635593 Service Parts Manual Notes ELECTRONIC SPEED CONTROL 48V...

Page 76: ...Page G 1 635593 Service Parts Manual FRONT SUSPENSION Front of Vehicle 39 23 20 21 18 19 16 6 29 24 28 42 43 44 25 45 34 37 38 36 31 32 30 26 15 4 5 7 8 9 12 27 1...

Page 77: ...8203 SPRING MOUNT 1 7 830012 SHACKLE PLATE 2 8 306982 FLAT WASHER 7 16 4 9 800294 LOCK NUT 7 16 14 4 10 11 12 635450 HEX FLANGED HEAD BOLT 3 8 16 X 1 1 4 LG 6 13 14 15 635451 HEX FLANGED NUT 3 8 16 6...

Page 78: ...omer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY FRONT SUSPENSION 32 308332 HEX NUT 1 2 13 2 33 34 629686 LOWER ARM AND BUSHING ASSEMBLY 2 35 36 00406G4 HEX HE...

Page 79: ...Page G 4 635593 Service Parts Manual Notes FRONT SUSPENSION...

Page 80: ...5 635593 Service Parts Manual FRONT SUSPENSION 2 3 4 5 6 8 14 10 12 13 11 7 KING PIN AND SPINDLE ASSEMBLY includes items 2 14 1 KING PIN ASSEMBLY includes items 10 13 9 SPINDLE ASSEMBLY includes item...

Page 81: ...35593 Service Parts Manual FRONT SUSPENSION 1 629652 KING PIN AND SPINDLE ASSEMBLY INCLUDES ITEMS 2 14 2 2 311745 HEX NUT 3 4 16 1 3 312272 LOCK WASHER 3 4 1 4 630498 RETAINER SPRING AND KING PIN 1 5...

Page 82: ...Page G 7 635593 Service Parts Manual FRONT SUSPENSION 1 4 18 19 20 5 5 4 4 4 6 6 2 17 13 3 15 16 9 9 13...

Page 83: ...USPENSION 1 807332 REAR SHOCK ABSORBER 2 2 888200G01 SPRING PERCH BRACKET PASSENGER SIDE 1 3 888201G01 SPRING PERCH BRACKET DRIVER SIDE 1 4 825500 CUPPED WASHER 45 8 5 823621 BUSHING 19 32 O D X 15 32...

Page 84: ...Page G 9 635593 Service Parts Manual Notes FRONT SUSPENSION...

Page 85: ...Page G 10 635593 Service Parts Manual Notes FRONT SUSPENSION...

Page 86: ...Page H 1 635593 Service Parts Manual MOTOR X 1 A 1 FLEET SPEED DC MOTOR 36V FOR HD AND LD includes items 2 11 10 9 6 7 8 5 4 3 11 12 1 2...

Page 87: ...mation ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page H 2 635593 Service Parts Manual MOTOR 1 73445G01 FLEET SPEED DC MOTOR 36V FOR HD AND LD INCLUDES ITEMS 2 11 1 2 73120G01 ARMATURE 1 3 73120G03 BRUSH...

Page 88: ...Page H 3 635593 Service Parts Manual MOTOR MOTOR 48V FOR HD ONLY includes items 2 12 1 9 10 11 2 3 6 7 8 5 4...

Page 89: ...DESCRIPTION QTY Page H 4 635593 Service Parts Manual MOTOR 1 628660 MOTOR 48V FOR HD ONLY INCLUDES ITEMS 2 12 1 2 73120G36 ARMATURE ASSEMBLY 1 3 73120G37 FRAME FIELD ASSEMBLY 1 4 73120G40 BRUSH BOX A...

Page 90: ...Page H 5 635593 Service Parts Manual Notes MOTOR...

Page 91: ...Page H 6 635593 Service Parts Manual Notes MOTOR...

Page 92: ...AXLE includes items 3 5 16 38 41 42 2 AXLE ASSEMBLY 48V AXLE includes items 3 4 16 37 41 42 45 4 INPUT GEAR KIT 48V AXLE includes items 6 8 13 5 INPUT GEAR KIT 36V AXLE includes items 7 9 13 38 INTER...

Page 93: ...GEAR KIT 36V AXLE INCLUDES ITEMS 7 9 13 1 6 601062 INPUT GEAR 48V AXLE 1 7 601087 INPUT GEAR 36V AXLE 1 8 615458 O RING 1 9 23530G1 RETAINING RING 3 10 24628G1 O RING 3 11 23519G1 BALL BEARING 1 12 2...

Page 94: ...32 601082 DIFFERENTIAL 1 33 601083 HEX HEAD BOLT 3 8 24 X 1 25 LG 4 34 601084 LOCK NUT 3 8 24 4 35 15558G1 HEX HEAD BOLT 5 16 18 X 3 4 LG 10 36 17953G2 BRAKE DRUM 2 37 15118G1 BEARING CAP SCREW 3 8 1...

Page 95: ...Page J 4 635593 Service Parts Manual Notes REAR AXLE...

Page 96: ...REAR SUSPENSION 32 Rear Axle 4 7 35 37 36 14 13 27 25 29 27 25 26 23 23 29 16 6 38 34 39 40 24 12 8 34 19 18 32 33 5 42 42 REAR SUSPENSION includes items 4 40 1 REAR SUSPENSION WITHOUT SHOCK ABSORBER...

Page 97: ...REAR SUSPENSION WITHOUT SHOCK ABSORBER FOR LD ONLY INCLUDES ITEMS 4 27 42 1 3 4 887004 LEAF SPRING ASSEMBLY 2 5 548061 LOCK NUT 7 16 20 8 6 829044 U BOLT 7 16 20 X 5 1 2 LG 4 7 600182 STOP PLATE 2 8 3...

Page 98: ...Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY REAR SUSPENSION 31 32 00560G5 FLAT WASHER 3 8 2 33 00560G5 FLAT WASHER 3 8 10 34 823621...

Page 99: ...Page K 4 635593 Service Parts Manual Notes REAR SUSPENSION...

Page 100: ...Page L 1 635593 Service Parts Manual SEATING Front of Vehicle 1 17 16 8 6 15 7 3 3 4 5 11 10 9 4 5 2 3 12 3 5 4 1 3 3 14 3 13...

Page 101: ...ACKREST PANEL 1 633786G20 BLACK 2 302288 HEX HEAD BOLT 1 4 20 X 1 LG 9 3 308090 FLAT WASHER 1 4 28 4 306396 LOCK WASHER 1 4 13 5 306375 JAM NUT 1 4 20 13 6 15813501 SEAT SWITCH 1 7 00114G6 FLANGED HEA...

Page 102: ...Page L 3 635593 Service Parts Manual Notes SEATING...

Page 103: ...Page L 4 635593 Service Parts Manual Notes SEATING...

Page 104: ...Page M 1 635593 Service Parts Manual STEERING 1 3 2 16 11 12 13 3 3 4 14 15 5 8 10 9 6 Front of Vehicle...

Page 105: ...nual STEERING 1 666373 STEERING COLUMN TUBE 1 2 800279 U TYPE NUT 1 4 20 8 3 13437G9 HEX HEAD BOLT 5 16 18 X 1 LG 10 4 647153 STEERING COLUMN BUSHING 2 5 628498 STEERING WHEEL SHAFT 1 6 627780 DOUBLE...

Page 106: ...Page M 3 635593 Service Parts Manual STEERING Part of Item 5 Part of Item 5 4 1 2 13 5 6 7 9 11 11 12 16 17 17 18 15 10 8 12 5 3 Front of Vehicle...

Page 107: ...1 00427G4 HEX HEAD BOLT 3 8 16 X 1 50 LG 3 2 00560G1 FLAT WASHER 3 8 3 3 4 623381 STEERING GEAR BOX 1 5 624497 INTERMEDIATE SHAFT ASSEMBLY 1 6 632500 PINION EXTENDER 1 7 629557 STEERING ARM DRIVER SID...

Page 108: ...Page M 5 635593 Service Parts Manual Notes STEERING...

Page 109: ...Page M 6 635593 Service Parts Manual Notes STEERING...

Page 110: ...Page N 1 635593 Service Parts Manual WEATHER PROTECTION A 8 9 9 10 DETAIL A 17 5 15 19 13 20 13 1 1 1 3 18 DETAIL B 1 2 12 14 13 13 15 7 11 B 16 13 11 15 13 4 7 DETAIL C C...

Page 111: ...STRUT DRIVER SIDE 1 5 602378 REAR STRUT PASSENGER SIDE 1 6 7 602321 TOP RAIL 2 8 00426G8 HEX HEAD BOLT 3 8 16 X 1 LG 6 9 00571G2 FLAT WASHER 5 16 12 10 11098G5 LOCK NUT 3 8 16 6 11 602363 STIFFENER BA...

Page 112: ...Page N 3 635593 Service Parts Manual WEATHER PROTECTION 8 7 16 7 18 DETAIL A DETAIL B DETAIL C 9 7 17 5 7 8 7 3 A 13 12 14 12 11 B 7 6 19 7 8 4 3 15 10 12 13 12 14 1 2 C...

Page 113: ...TRUT DRIVER SIDE 1 5 602285 REAR STRUT PASSENGER SIDE 1 6 00438G8 HEX HEAD BOLT 5 16 18 X 1 LG 2 7 00559G8 FLAT WASHER 5 16 20 8 11098G6 LOCK NUT 5 16 18 10 9 00440G2 HEX HEAD BOLT 5 16 18 X 2 1 2 LG...

Page 114: ...Page N 5 635593 Service Parts Manual WEATHER PROTECTION Top Rail Top Rail 4 6 2 1 5 1 3...

Page 115: ...ble as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page N 6 635593 Service Parts Manual WEATHER PROTECTION 1 5482...

Page 116: ...Page N 7 635593 Service Parts Manual WEATHER PROTECTION 1 For TITAN HD only...

Page 117: ...individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page N 8 635593 Service Parts Manual WEATHER PROTECTION 1 666437 CAB 1 R...

Page 118: ...Page N 9 635593 Service Parts Manual Notes WEATHER PROTECTION...

Page 119: ...Page N 10 635593 Service Parts Manual Notes WEATHER PROTECTION...

Page 120: ...tire may differ from tire shown 3 4 6 2 5 WHEEL AND TIRE ASSEMBLY includes items 2 4 1 WHEEL AND TIRE ASSEMBLY includes items 2 4 9 WHEEL AND TIRE ASSEMBLY 5X8 SOLID includes items 13 15 11 WHEEL AND...

Page 121: ...1 2 3 4 5 DESCRIPTION QTY Page P 2 635593 Service Parts Manual WHEELS AND TIRES 1 887023 WHEEL AND TIRE ASSEMBLY INCLUDES ITEMS 2 4 4 2 TIRE 5 70 8 1 3 829146 WHEEL RIM 1 4 886735 VALVE STEM 1 5 8294...

Page 122: ...Page P 3 635593 Service Parts Manual Notes WHEELS AND TIRES...

Page 123: ......

Page 124: ...of Textron Inc Technical Communications Department E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA Service Parts Manuals as well as Repair and Service Manuals ar...