Custom Crimp CC1200, Operator'S Manual

Page 1: ...1 CC1200 CRIMPER OPERATORS MANUAL WITH ACTTM CONTROLLER ...

Page 2: ...KDOWN 17 SAFETY PRECAUTIONS READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER KEEP HANDS AWAY FROM PINCH POINTS CONSULT HOSE AND FITTING MANUFACTURER S SPECIFICATIONS FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS ALWAYS WEAR EYE PROTECTION CC1200 Crimper Operators Manual With ACT Controller Revised 03 11 2016 For Parts and Service Contact Custom Machining Services Inc V...

Page 3: ...nit and Controls CC1200 Hose Crimper Cabinet Storage Shelves 160S Series Dies 381mm 275mm Adapter Die 275mm 160mm Adapter Die Master Dies 381mm 275mm Adapter Die 275mm 160mm Adapter Die Pressure Hose Return Hose Die Release Pins Reservoir Sight Glass ...

Page 4: ...O 46 HYDRAULIC OIL ADAPTER DIES 381MM TO 275MM AND 275MM TO 160MM HOSE CAPACITY 3IN TO 12IN INDUSTRIAL INITIAL CRIMPER SET UP CHECK RESERVOIR OIL LEVEL WITH SIGHT GLASS ON THE FRONT OF THE POWER UNIT CHECK ELECTRICAL CIRCUIT TO BE CERTAIN THAT IT MATCHES THE CRIMPER REQUIREMENTS AS SHOWN ON THE TAG ATTACHED TO THE CRIMPER CORD MAKE CERTAIN THAT MOTOR ROTATES IN THE DIRECTION OF THE ARROW SHOWN ON ...

Page 5: ...CREEN CONTROL PANEL U S Patent No 7 383 709 NOTE IF THE CRIMPER IS IN MANUAL MODE THE GREEN OPEN CLOSE BUTTONS WILL OPEN AND CLOSE THE CRIMPER HEAD IF THE CRIMPER IS IN AUTO MODE THE BUT TONS FUNCTION AS CYCLE START AND CYCLE STOP BUTTONS IF THE CRIMPER IS IN SEMI AUTO MODE PRESSING THE FOOT SWITCH OR THE CLOSE BUTTON WILL CLOSE THE CRIMPER HEAD AND RELEASING WILL HALT THE CLOSING ACTION ...

Page 6: ...ces For a 1 5 inch die enter 1500 ACTTM will add 3 decimal places Enter the finished crimp diameter and press ENTER From the ENTER CRIMP screen press the MANUAL button to put the crimper in manual mode Confirm that the die and finished crimp diameters are correct and that MANUAL MODE is displayed Press and hold the green close button until the crimper stops closing Check the final crimp diameter I...

Page 7: ...r of the fitting in either inches or mm Do not enter the amount of correction and press ENTER Press SAVE Make another crimp and verify that the fitting is within specifications EXAMPLE If the hose and fitting manufacturer specifies that the finished crimp should measure 1 500 to 1 520 and the measured crimp diameter was 1 530 simply enter the measured diameter 1530 Controller will supply 3 decimal...

Page 8: ...description up to 12 alpha numeric characters Enter diameter units inch or metric Enter the closed diameter of the die Press SAVE and EXIT The saved die will now appear on the SELECTED DIE screen From this screen individual dies can be cleared or edited HOW TO RECALL A SAVED DIE Select CRIMP TO DIAMETER and from the OPTION screen select USE SAVED DIE Select the saved die 1 50 and press LOAD and th...

Page 9: ...ion 1 150 and press EDIT Enter a description up to 12 characters Press SAVE and EXIT The die and crimp setting can now be recalled from the saved location as required TO RECALL SAVED CRIMP Select USE SAVED CRIMP from the option screen Select a previously saved crimp from location 1 150 Press LOAD The saved crimp will appear on the manual screen ...

Page 10: ...o position allowing more precise positioning of a fitting in the dies Pressing the SEMI AUTO button will toggle the crimper back to FULL AUTO mode In FULL AUTO mode pressing the foot switch will start the crimp cycle and the dies will stop closing when the crimp cycle is complete The COUNT function is activated allowing the operator to monitor the number of crimps made A measurement can be require...

Page 11: ...l features and functions of the ACTTM controller can be accessed by pressing the MORE button on the MACHINE SET UP screen When Allow Crimp to Diameter is set to YES all of the adjustment functions of the crimper are available When Allow Crimp to Diameter is set to NO only the settings entered as a saved crimp can be used English or Spanish language options are available The Use Pressure Compensati...

Page 12: ...specifications or if they are available to you they are accessed in the following manner Press the Crimp Memory Table Button Press the access button to bring up the stored crimp specifications Scroll through the crimp specifications to select the correct one The right hand rocker button moves through the crimp specs one line at a time and the left hand rocker button moves one screen at a time When th...

Page 13: ... known and wall thickness measurements are required If the hose outside diameter is known or a pi tape is being used enter the hose O D If hose O D is not known press MEASURE for wall thickness options Measure the wall thickness of the hose Press the right arrow and take 2 more measurements of the hose wall thickness The Industrial Crimp Calculator will average the three measurements Measure and e...

Page 14: ...Master Die contour without adapters A 381MM to 275 MM adapter is required for the 275S dies and the 275 MM to 160 MM adapter will fit into the 381 MM to 275 MM adapter for the 160S dies All dies and adapters slide in and out from either side with the press of the release button Die options are shown in the table below with standard dies shown in yellow Industrial Die Sizes 160S Die 275S Die 381S Di...

Page 15: ...holes in the protective plates as illustrated With the dies still in the fully closed position lubricate the fittings visible through the 2 bottom lubrication holes in the protective plate of the crimper Use only a high quality grease Failure to do so may result in damage to the wearing surfaces PLC Reset Procedure The PLC Programmable Logic Controller requires a relatively constant source of elec...

Page 16: ...rvice Check motor rotation and be certain that the motor rotates in the direction of the arrow on the motor housing For three phase units rotation can be reversed by switching any two wires in the plug PROBLEM CRIMPER WILL CLOSE ON FITTING BUT DOES NOT DEVELOP POWER TO COMPLETE THE CRIMP Check oil level Position dies to the fully open position and check oil sight gage in rear of machine Be sure th...

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Page 29: ...ydraulic product to ATTN WARRANTY REPAIR DEPT Custom Machining Services Inc 326 North Co Rd 400 East Valparaiso IN 46383 If any product or part manufactured by CustomCrimp is found to be defective by CustomCrimp at its option CustomCrimp will either repair or replace the defective part or product and return via ground transportation freight prepaid Custom Crimp will not cover any incoming or outgo...

Page 30: ... CustomCrimp Crimpers and Accessories at 219 462 6128 CustomCrimp www customcrimp com Custom Crimp Custom Machining Services Inc 326 N County Rd 400 East Valparaiso IN 46383 Ph 219 462 6128 Fax 219 464 2773 www customcrimp com ...