Custom Crimp CC15 Operator'S Manual Download

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CC15

Service Hose Crimper

CC15 REPLACEMENT ACCESSORIES

Protective Master Die Foam Pad

P/N:103285

CustomCrimp

Notched Digital

Caliper IN/MM P/N:CC-Caliper

CRIMPX Die Lubricant 3 oz mini

grease tube P/N:103887

CRIMPX Die Lubricant 14 oz

large grease tube P/N:103888

Pneumatic Pendent Switch

P/N:101349

Manual Back Stop

P/N:103907

Metric Dial Micrometer

P/N:102941-600

Mini Grease Gun

P/N:103889

Die Storage Shelf

P/N:101431

Mobile Cart

P/N:101956

Summary of Contents for CC15

Page 1: ...y to crimp up to 4SP UNIQUE USER FRIENDLY MICROMETER STYLE ADJUSTMENT Easy to use and read Ideal for repetitive crimps Fully adjustable micrometer for a precise crimp Simple to calibrate and minimum maintenance Micrometer style adjustment permits crimping a wide variety of hose and fittings Max Head Opening W O Dies 94mm 3 7 Micrometer Style Adjustment Provides speed precision and repeatability ...

Page 2: ...ENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER CRIMPER CC15 CAN PRODUCE 33 TONS OF CRIMPING FORCE KEEP BOTH HANDS AWAY FROM PINCH POINTS CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS ALWAYS WEAR EYE PROTECTION SAFETY PRECAUTIONS ...

Page 3: ...NICAL DATA 4 INITIAL SET UP MAINTENANCE 5 CRIMPING PROCEDURE 6 CALIBRATION PROCEDURE 7 TROUBLESHOOTING 8 CC15 CRIMPER REPLACEMENT ACCESSORIES 9 COMPONENT PARTS BREAKDOWN 10 CUSTOMCRIMP NO NONSENSE WARRANTY STATEMENT 11 CUSTOMCRIMP CONTACT INFORMATION 12 TABLE OF CONTENT ...

Page 4: ...ptional 1HP 24V 1Phase Optionla Die series K16 Adjustability Manual Metric Opening w o dies 94mm 3 7 Master die travel 27 5mm 1 1 Reservoir capacity 13 Quarts Oil type ISO 46 Hydraulic Oil Retraction Stop When making repetitive crimps setting the Retraction Stop at a point where the hose and fitting can be conveniently withdrawn without allowing the cylinder to fully retract will greatly reduce th...

Page 5: ... Head Lubrication Lubrication passages are drilled in the CC15 die holders This feature makes positive lubrication of the wear surfaces much easier assuring longer life and smoother crimper operation Foam pads are installed between the die holders to keep dirt and debris from destroying the die and piston surfaces Close the die holders to a position nearly flush with the front plate of the crimper...

Page 6: ... set at 250 the finished crimp diameter would be 12 5 mm 10mm 2 5mm Insert the hose and fitting in the crimper head and press and hold the green Start Close button or press and hold the Foot Switch When the crimper reaches the correct diameter the crimper will shut off When possible the hose fitting should be centered axially in the die set to assure a uniform crimp with minimum taper When the Hol...

Page 7: ...rimper should be recalibrated Knob Set Screw CALIBRATION PROCEDURE CALIBRATION While the crimper can be calibrated using any recommended hose and fitting combination using a hose and fitting combination close to the size most frequently crimped will minimize the offset required for other sizes and combinations of hose and fittings Select a hose and fitting combination recommended by the hose manuf...

Page 8: ... Replenish with ISO Viscosity Grade 46 hydraulic oil if necessary Inadequate lubrication of the master dies causing the pump to work harder than normal to reach the required diam eter Inadequate pressure being generated by the pump This is most likely if the crimper can crimp the smaller size hoses and not the larger hoses When correctly adjusted the pump should generate approximately 5000 psi Do ...

Page 9: ...ital Caliper IN MM P N CC Caliper CRIMPX Die Lubricant 3 oz mini grease tube P N 103887 CRIMPX Die Lubricant 14 oz large grease tube P N 103888 Pneumatic Pendent Switch P N 101349 Manual Back Stop P N 103907 Metric Dial Micrometer P N 102941 600 Mini Grease Gun P N 103889 Die Storage Shelf P N 101431 Mobile Cart P N 101956 ...

Page 10: ...ad Assembly 102955 1 1 HP 110V Motor VEP 1 CMS CC15 2 1 4 20 x 1 2 Flanged HHS 92323A512 3 Pump Gasket 101329 4 CC15 CC30 Sheetmetal Assembly 103905 5 Mounting Bracket Assembly 103906 6 Dial Micrometer Assembly 102941 600 7 3 8 High Pressure Tubing 103909 8 Backstop Assembly 103907 9 Electrical Box Assembly 103896 10 7 6 9 1 2 10 5 4 3 8 ...

Page 11: ...t to ATTN WARRANTY REPAIR DEPT Custom Machining Services Inc 318 North Co Rd 400 East Valparaiso IN 46383 If any product or part manufactured by CustomCrimp is found to be defective by CustomCrimp at its option CustomCrimp will either repair or replace the defective part or product and return via ground transportation freight prepaid CustomCrimp will not cover any incoming or outgoing freight char...

Page 12: ...400 East Valparaiso IN 46383 Ph 219 462 6128 Fax 219 464 2773 www customcrimp com CUSTOMCRIMP YOURSINGLESOURCEFORHOSEASSEMBLYPRODUCTS Products and services to support industry wide hose assembly needs See the complete line of Custom Crimp Crimpers and Accessories at 219 462 6128 www customcrimp com ...

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