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D100 SERIES HYDRAULIC HOSE

CRIMPER OPERATORS MANUAL

Summary of Contents for D100 SERIES

Page 1: ...Page 1 D100 SERIES HYDRAULIC HOSE CRIMPER OPERATORS MANUAL...

Page 2: ...andard Metric and DC micrometer is available on di erent models Crimping calibration and repair procedures are similar for all models See speci c instructions and parts breakdown for the model in ques...

Page 3: ...VAILABLE MICRO CRIMP MICROMETERS STANDARD DIE SET STANDARD DC METRIC READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER CRIMPER CAN PRODUCE 35 TONS OF FORCE KEEP BOTH HANDS AWAY F...

Page 4: ...e die set in the order shown and slide the pusher onto the ram Set the Micro crimp adjuster as follows Standard Micrometer 100 DC Micrometer 95 Metric Micrometer 0 Bring the Pusher into contact with t...

Page 5: ...the pressure on the compression Cone until the circumferential white line on the Micro Crimp Sight Button just becomes visible above the Micro Crimp Adjuster as shown in the illustration D101S Series...

Page 6: ...nished crimp diameter For example With a 39mm die and the Micro Crimp Adjuster set at 3 the finished crimp diameter would be 42mm Place the Compression Ring over the die set and align the tting to the...

Page 7: ...00929 3 2 3 8 Plain Washer 90126A031 4 2 3 8 Lock Washer 91102A031 5 2 3 8 16 x 1 1 4 Hex Bolt 92865A626 6 1 Hand Pump Assembly 100934 7 2 Hand Pump Clamp 100338 8 2 5 16 Plain Washer 91090A111 9 2 5...

Page 8: ...Plain Washer 90126A031 3 2 3 8 Lock Washer 91102A031 4 2 3 8 16 x 1 1 4 Hex Bolt 92865A626 5 1 Pneumatic Pump 100620 6 1 Straight Comp Fitting 52215K624 7 1 Pneumatic Pump Tube 100620 01 8 1 Elbow Co...

Page 9: ...Page 9 COMPONENT IDENTIFICATION...

Page 10: ...ON 1 2 3 4 5 35 Ton Head Sub Assembly 101209 QTY DESCRIPTION PART NUMBER ITEM 1 35 Ton Cylinder Flange 103122 1 4 Strain Rod 8 1 2 100329 2 1 Bottom Flange 100325 3 4 3 4 Flat Washer Special 750SPCL 4...

Page 11: ...5 2 1 030 Disogrin O Ring 030D90 3 1 Cylinder Piston Cap 100689 4 8 1 4 20 X 5 8 SHCS 91251A539 5 1 Cylinder Spring 101282 6 1 Spring Plug 101516 7 1 210 Disogrin O Ring 210D90 8 1 T Seal TP032 9 1 Ra...

Page 12: ...e hydraulic product to ATTN WARRANTY REPAIR DEPT Custom Machining Services Inc 326 North Co Rd 400 East Valparaiso IN 46383 If any product or part manufactured by CustomCrimp is found to be defective...

Page 13: ...of CustomCrimp Crimpers and Accessories at 219 462 6128 CustomCrimp www customcrimp com Custom Crimp Custom Machining Services Inc 326 N County Rd 400 East Valparaiso IN 46383 Ph 219 462 6128 Fax 219...

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