Custom Crimp D105 Series, Operator'S Manual

Page 1: ...p to 1 2 wire and up to 4SP UNIQUE USER FRIENDLY MICROMETER STYLE ADJUSTMENT Easy to use and read Ideal for repetitive crimps Fully adjustable micrometer for a precise crimp Simple to calibrate and mi...

Page 2: ...this model Crimping Calibration and Repair procedures are similar for all models READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER D105 SERIES CRIMPERS CAN PRODUCE 35 TONS OF CRI...

Page 3: ...ON PROCEDURE 7 CRIMPING PROCEDURE 8 CALIBRATION CHECK PROCEDURE 13 D105 D165 D SERIES DRAWER ASSEMBLY STAND INSTRUCTIONS 15 INCLUDED ACCESSORIES 16 AVAILABLE ACCESSORIES 17 TROUBLESHOOTING 18 COMPONEN...

Page 4: ...e ISO 46 Hydraulic Oil Crimper capacity is estimated based on typical 1 piece fitting Actual results may vary depending on the fitting and hose manufacturer Powerful 35 Ton Hydraulic Cylinder 1HP 110V...

Page 5: ...removable Coupling Stop makes repetitive crimps faster by not having to visually align the fitting before each crimp Easy calibration adjustment to increase or decrease crimp OD Metric Micrometer Micr...

Page 6: ...rimps will not be accurate Always check oil level in the D105 pump should be 1 1 2 to 2 inches below the vent plug when the cylinder is in the retracted position and should be visible in the sight gla...

Page 7: ...dies come in contact with on the inner diameter as shown in photo 2 If Breaking Die Screws Often Continue to lubricate grease as explained above in addition to lubricating each die finger individuall...

Page 8: ...m and outside edges of the die fingers with CrimpX oil supplied with crimper or a high pressure molybdenum high pressure grease Failure to lubricate the contact surfaces with the correct lubricant wil...

Page 9: ...die set squarely in the pressure plate Step 6 Place the lubricated compression ring over the die set and compress the die set by hand to hold the hose and fitting in place Step 5 Align the fitting in...

Page 10: ...nly on the die set CAUTION The notches on the die set must be completely covered by the compression ring prior to starting the crimp If the notches are showing you must go to a larger die set Crimping...

Page 11: ...7 Slide the Pusher onto the pusher retaining ring on the hydraulic cylinder Note Make sure slot in pusher goes over lip on pusher retaining ring CAUTION Damage to pusher and retaining ring can occur i...

Page 12: ...y crimp can be obtained Always consult your hose and fitting manufacturer for the correct die set for the hose and fitting being crimped Step 9 Recheck the fitting for the correct alignment in the die...

Page 13: ...bricated Die Set squarely in the pressure plate Step 3 Place the Lubricated Compression Ring over the die set Note Make sure the compression ring is seated evenly on the die set Note A hose and fittin...

Page 14: ...ll change when the micrometer touched the electronic red button as shown count one mississippi the automatic stop switch will shut the pump off and the ram will return to the retracted position the cr...

Page 15: ...Use 3 8 plastic retaining washer to hold bolt into place Place the D105 D165 base plate over the 4 screws as shown in picture 3 Place 3 8 flat washer 3 8 locking washer and then the 3 8 16 nut over t...

Page 16: ...N 100849 D100 D105 Pusher w Magnets P N 100813 01 CRIMPX Die Lubricant Oil 4 oz bottle with dauber cap P N 103886 INCLUDED ACCESSORIES D165 Coupling Stop P N 100954 Pneumatic Pendent Switch Included P...

Page 17: ...er P N 101489 Flexible 24 Work Lamp P N 1668 02 D Series Drawer Assembly Stand P N 104650 D100 D105 Notched Compression Ring P N 101190 D100 Series Die Rings Refer to page 19 for more details CRIMPX D...

Page 18: ...ve the closed diameter of the die The closed diameter is the die size stamped on the die ring Incorrect setting of the Micro Crimp Adjuster Check hose manufacturer s specifications Inadequate pump pre...

Page 19: ...PURPLE DIE RING HALF PURPLE 101065 RED DIE RING HALF RED 101035 SILVER DIE RING HALF SILVER 101065 YELLOW DIE RING HALF YELLOW D100 SERIES DIE PARTS AI 100724 QTY DESCRIPTION PART NUMBER ITEM 2 DIE R...

Page 20: ...Stop Assembly 1 25 101349 Pneumatic Pendant Switch 1 26 101431 D105 Shelf Unit Optional 1 D105 Crimper Assembly 101428 ITEM PART NUMBER DESCRIPTION QTY 1 101430 D 105 Base Plate 1 2 101633 Pump Assemb...

Page 21: ...4 1 Limit Switch Bracket 101092 5 1 Limit Switch 903 Switch 7 1 Limit Switch Guard 100692 8 4 8 32 x 1 4 BHCS 91255A190 9 1 Standard Micrometer Assembly 100628 10 1 DC Micrometer Assembly 101489 11 1...

Page 22: ...RTS BREAKDOWN 35 Ton Head Sub Assembly 101209 QTY DESCRIPTION PART NUMBER ITEM 1 35 Ton Cylinder Flange 103122 1 4 Strain Rod 8 1 2 100329 2 1 Bottom Flange 100325 3 4 3 4 Flat Washer Special 750SPCL...

Page 23: ...NENT PARTS BREAKDOWN 1 100898 01 Micrometer Arm 1 2 100898 02 Micrometer Base 1 3 100898 03 Micrometer Suspension Flange 1 4 91253A189 8 32 x 1 4 HSFHS 4 D105 Micrometer Mount Assembly 101788 Item Par...

Page 24: ...iston 101515 2 1 030 Disogrin O Ring 030D90 3 1 Cylinder Piston Cap 100689 4 8 1 4 20 X 5 8 SHCS 91251A539 5 1 Cylinder Spring 101282 6 1 Spring Plug 101516 7 1 210 Disogrin O Ring 210D90 8 1 T Seal T...

Page 25: ...to ATTN WARRANTY REPAIR DEPT Custom Machining Services Inc 318 North Co Rd 400 East Valparaiso IN 46383 If any product or part manufactured by CustomCrimp is found to be defective by CustomCrimp at i...

Page 26: ...46383 Ph 219 462 6128 Fax 219 464 2773 www customcrimp com See the complete line of CustomCrimp Crimpers and Accessories at 219 462 6128 CustomCrimp www customcrimp com CUSTOMCRIMP YOUR SINGLE SOURCE...